6.0 Preqrarmming( This section provide for supervisor er authorized: person) lable 6.0 a MOpt BESCHP Hom TAH SE LG Dist gc sca uote - 7 7 Pecuatae | ser vate Gor a VALUE OF MOK CURR RT 7 ve | asin ste cat | 10 wake “a Comp. Fane | time [_nan yal ue OF Suc HON IeMPERA TURE cuaac| 6 2 Peapacity sot, v/v operate O€Lay tae (2uD) | Src 10. 13 [capacity sot ¥/v OFCieAtING DELAY TE (arb) 30, CAPACITY Sh, W/V OPERATING UCLA INE (411) 0 ANCRECCUNG HME - 20 DELAY FOR START SIGNAL DELAY FOK HEATER SIGNAL [OELAY FOR OVER CURRENT “[ociar For wess.o0 PRESS | START TIME isu [COMPENSATE aND/OR LoUAL Wilt [AND DISPLAY TEMP. IF REQUIRED, CAPACITY SOL. V/V OPERATING OFF DELAY WME (SRO) CAPACITY SOL. V/V OPERATING OM DELAY TIME (ZNO) CAPACITY SOL, ¥/¥ OPERATING ON CLAY T€ME (3RD) RCC-1-HP Controller is programmed with moving connector in IN/ OUT PCR. whic And also, the controller utilizes a memory device calle ized tarnpering an EFPROM This tnemory, once progromeed. will slore the desired progran protect prone to error or unoull information permanetly, ever if power is removed; yet iL will ullow adapt the controller lo the system requirement sing the Before programming, compressor must be stoped by pres STOP /RESET switch Programming of all function involves first pressing "MODE /SET” switch The Display will respond with letters “Cur” with fiking and trip current of motor. Then, press "MODE /SET” switch again, right column display indicole present setting value with liking. By using the UP and Down Arrow switches, the value may be chonged untill the desired value found The value will then be permenanily stored into EEPROM memory when the “SET” switch and “C" marked switch is pressed of controller are acomplishes, in much) the Programming aij alhe serne wey as -lhe above+8 Vor example, iFgyou wank to change. trip level of motor currents, 1. Press "S1OP" switch.(Syslern will be off.) 2. Press "MONE /SET" switch (Left display will indicote (he first mode “Cur” vith tlikling and current value on right display) 5. Press "MODE /SET” switch (Right display will indicale current value with flikling) 4. Using by UP and Down switches, you con found/change desied value 5. Press "MODE/SET” switch 6, Press marked “C” switch or wait 20 seconds. Disply will be disoppeared and store changed value permanently If you need to change another value, you can accomplish in the same way as the above, and refer to toble 6.0 TPICAL_ FLOW CHART FOR PROGRAMINNG [UP_or DN] Search lo chang mode. t/ MoD (UP_or DN] Find lo required set value switch marked “C” or wait 20 seconds.7.0 Trouble Shouting Ihe RCC 1 HID Controller have been tested two(2) years at our company wilh aclual condition and we could nat found any malfuclion We beleive ihe controller vill never happen trouble controller itself Howerver, if you find trouble on controller, please check follows —Alarm with error code displaying Most errorgs ure coused by mis~ external wiring or connection between local instruments and controller Input Port 7 Therefore, if alarm with error code are happened, please check external wiring and connection according to table 5.1.3. If not clear trouble, consult with HI-PRESS KOREA or authorized engineer Controller not working under power LED "ON” condition Ct correct wiring (to be closed with common line) eck wiring belween input 24 and DC24V common line and Controller not working Check power supply and correct Strange display on seven segrnent Carried oul tornp test bying power off and power on, and check faulty LED of seven segments. If faulty LED were found, replace new Swiches & Display PCR(S/N:HDEF--AC- 101)SYMBOL & 11 GUND wy LED u 12 Us la is 6 7 18 Lg IED ADJUSTABLE UMER CONTROL oR \Lsieunt. status eu nour no -msour peace veserart DESCRIP TON RUN ALARM HEATER ON ANTIRECYCLING: STAUTS STAND-BY CAPACITY 151 STAGE CAPACITY. SOL, NOt CAPACITY SOL, NO? ON CAPACITY SOL. NO3 ON‘a = 2 “TLOW FOR COMP. SIAR /S (OrJ “ae #Spare parts for air cond. vent. plant no_[name model For Item 01 - Sys. AC~1 1 [filter mat for fresh air 705 x 805 mm |4pcs | 2 |V-belt for air handling unit SPB 3pes 3 [ball bearing for motor 6312 Ipes 4 |ball bearing for motor 6312 ipes For Item 12 ~ Sys. § ball bearing for motor 620822 Ipes, 6 [ball bearing for motor [620622 pes 7 [V-belt for CNA fan SPA pcs For Item 13 ~ Sys. E-3: 8 ball bearing for motor 620322 lipes 9 [ball bearing for motor 620422 pes 10 [ball bearing for motor (620322 Ipes 11 ball bearing for motor [62032z fipeswi YORK [AJORNSOM CONTROLS COMPA, 3189.119 / Service set A fattened 5/10/2006 10:03:27 AM tems included in part number 3189.119 Sorvice set A CMO 28 Mk2 Part No. 3184,287 3184,403 318.063 318.068 318.073 3188.081 Qty. 1 Designation Pos No. ‘SET OF WASHERS FOR COVER CMO/HPO 28 Kit assembly Gaskets for shaft seal Service kit Oil filter CHO Mk2 Gasket kit Top/side cover T/CMO 28 Mk2 Gasket kit Suction fiter CMO Mk2 ‘Service kit cing plates T/CMO Mk2 Please find below the content of each individual kit Part No. 3184.287 3484poss 3184P089 St Part No. 384.403, 1.331.562 131.565 1331574 ©) Designation Pos No. SET OF WASHERS FOR COVER CMO/HPO 28 KIT OF 12 WASHERS M12 HARDENED KIT OF 18 WASHERS M14 HARDENED Designation Pos No. Kit assembly Gaskets for shaft seal O-ring HNBR 953.57x3.53 Nr 227 10C-1 (O-ring HNBR 963.09x3.53 Nr 230 100-1 O-ring HNBR 098.02%3.53 Nr 241 8B1612.392 Part No. 3188.063, 1517.124 1334.025 1334.012 ° Oo 2353.17 1.433.073 @ 2353.102 O 1 Qty. HEX WRENCH Nv4 90x90 Designation Service kit OIl filter CMO Mk2 OIL FILTER CMO/HPO DELTA P 10 RUBBER GASKET 0 70/45 X 2 RUBBER GASKET 020/12.5X2 WASHER 017/08.4X1.6 GASKET T/CMO. LOCK NUT M 8-8. GASKET Pos No. 608, 608 60m on 59C-1 60P 868-13331.543 1 Part No. Qty. 318.068 w® 2353.102 318.073 1331.573 1331.59 2353.241 1 2353.241 5 2383.172, 6 13230077 5 Part No. Qty. (O-ring HNBR 052.07x2.62 Nr 137 Gasket for top cover CMO/TCMO/HPO Designation Gasket kit Top/side cover T/CMO 28 Mk2 Gasket for top cover CMO/TCMO/HPO GASKET WATER COVER T/CMO 24-28 Rubber cord (#10x220mm) GASKET Designation Gasket kit Suction filter CMO Mk2 O-ring HNBR 991.67%3.53 O-ring HNBR 675.57x5.33 Nr 337 3H 38-2 Pos No. 28-1 2-3 2P-3 868-1 Pos No. 66C-1 66-1O Part No. 318.081 3131.072 2141.047, Qty. = 2141.047 12 7356.288 O) Ol Part No. 3184Poas. 1436.075 Part No. Qty. 2 ory 3184po89 -- Designation Service kit ring plates T/CMO Mk2 RING PLATE 093/71X0.8 T/CMO VALVE SPRING SMC 100 RING PLATE 964/034X0.8 T/CMO VALVE SPRING SMC 100 GASKET 120/112 x 0.5 GASKET 120/112 x 0.8 Designation KIT OF 12 WASHERS M12 HARDENED WASHER Designation KIT OF 18 WASHERS M14 HARDENED Pos No. 19F-1 196-1 20C-1 20H-1 19K-1 19K-2 Pos No. Pos No.YORK Marine Air-Cond. Refrigeration Plant HI-PRES Korea Weight Table Main parts Unit type MCU 28/802320 (incl. motor) .. 1,478 kg Electric switchboard ...... - 100 kg . Components : Thermostat RT 140 ... 1.3 kg Pressure control KP2 0.29 kg Marine thermometer 0.2 ko Pressure gauge ... 0.2 kg Solenoid valve EVR 32 ... 4.6 kg Stop valve, SCV 65 .. 8.7 kg Stop valve, HSV 32... 3.8 kg Filter, FIL 32. - 2.0 kg04.02 Specifications for CMO 24-26-28 Mk2 and TCMO 28 Mk2 ‘The CMO/TCMO-type piston compressor can _ instruction manual, even if they are not fea- be fitted with @ range of equipment, depend-. tured on your particular unit ing on the function and requirements itis eine ‘The variants featured on the unit are marked with an in the following diagram, with the Some ofthese variants are discussed in this __ serial number stated below. Compressor type _ Designation ‘Serial number | \ Refrigerant A717Q RezQ Ai34aG Re04aD ASO7O al \ UNISAB II Control- and regulating system emer | UMUSAB IL Contol and equlting system | Analogous contol ystom | Water cooled top and side covers Thermepump Compressor ~ T cooling | Air-cooled top- and side covers + oil cooling | | | Air-cooled top- and side covers _| Drive type eee V-belts | | Explosion-proof electrical design ‘Additional suction filter. a ] Capactyreguietion| Mth copactty reputation system OT | "_| Without capacity regulation system _ | “Oilreturn on Parallel ‘systems. wit oid valve controlled oil return Tl Ol separator eons a _| _[ With float vaive controlled oil return [_ Compressor used for air conditioning fy With internal intermediate cooling system Intermediate nth ee = cooling system | Wh extemal intermediate coaling system LIPreface The alm of this instruction manual is to pro- vide the operators with a thorough know! edge of the compressor and the unit and at the same time provide information abo + the function and maintenance of the indi- vidual'components; + service schedules; + procedure for dismantling and reassem- bing of the compressor. This instruction manual draws attention to typical errors which may occur during opera- tions. The manual states causes of error and explains what should be done to rectify the errors in question. itis imperative that the operators familiarize themselves thoroughly with the contents of this instruction manual to ensure a safe, reli- able and efficient operation of the product as ‘Sabroe Refrigeration is unable to provide a guarantee against damage of the product oc- curring during the warranty period as a result of incorrect operation, Dismantling and assembly of compressors and components should only be carried out by authorized personnel to prevent accidents. The contents of ths instruction manual must Not be copied or passed on to any unautho- rized person without Sabroe Rehrigeration’s permission. ‘Sabroe Retrigeration's General Conditions for the Supply of Components and Spare Parts will apply. in the space below you can enter the name and address of your local Sabroe Refrigeration Representative:Contents Specifications for CMO 24-26-28 Mk2 and TCMO 28 Mk2 Preface .... Bee cbr con pops sasnseanacoon Contents : Description of compressor CMO 24-26-28 & TCMO 28 Mk 2 Safety Precautions ... Reciprocating compressors sees General safety instructions and considerations . Handling of the compressor, areas of application, salety equipment and symbols, safety at servicing Safety equipment Safety symbols . First Aid for accidents with Ammonia First aid for accidents with HFC/HCFC ..... Protecting the operator as well as the environment ‘Sound data for compressor units . : Vibraion Data for Compressors - All Compressor Types...» Compressor data for reciprocating compressor . Operating limits... General opsrating instructions for CMO/TCMO, SMC/TSMC reciprocating compressors Starting up compressor and plant ‘Stopping and starting-up compressor during a short patiod of standstill Stopping plant for brief periods (until 2-3 days) Stopping plant for lengthy periods (more than 2-3 days) Automatic piants Pressure testing refrigeration plant Pumping down reftigeration plant .. ‘Operating fog creators Servicing the reciprocating compressor Reciprocating compressors . . Pressure drop test: ‘removing refrigerant from compressor Lubricating ol. Lubricating oil requirements 5 eon General rules for use of lubricating oil in refrigeration compressors Instructions for choosing lubricating oil for refrigeration compressors .. Charging refrigeration compressor with lubricating oil . Changing oil in refrigeration compressor . 39 39 40 40 a at at 42 SaGR 50 50 50 80 50 stCharging the compressor with oil ... Assessing the oil . Visual assessment Analytical evaluation Le Pressure and tomerature settings for SABROE compressor... Expected discharge gas temperatures... Servicing the Refrigeratiori Plant ...... Maintenance of reciprocating compressor . Pumg-down : . 1. Ifthe compressor is operational 2. Ifthe compressor is inoperative ..... Top covers Discharge valve Cylinder lining with suction valve Connecting rod. Piston Shaft seal oe Crankshaft ppn550 Main bearings . By-pass valve pos. 24 . - : oe Suction fter Cteaning of extra suction titers. Stop valves .. Compressor lubricating system... Oil fiter . : Oil purhp ees Oll pressure valve ...... Capacity teguaton and unloaded start Capacity stages and regulating sequence ....... Pilot solenoid vaives The TCMO 28 compressor TOMO with capacity regulation . fopeoso TOMO without capacity regulation ..... = Coating of intermediate discharge gas on the TGMO 28 compressor Heating Rods, pos. 30, Element for Oil Heating Stop valves pos. 23 and 42... : Sundry clearances and check dimensions Undersize Bearing Diameters for Crankshaft Reciprocating Compressors with 410 8 Cylinders ‘Torque moments for screws and bolts ...........Refrigeration Plant Maintenance Opetational Reliability .. Pumping down of Refrigeration Plant Dismantling of plant Tightness Testing and Pumping dow of Refrigeration Plant - ‘Trouble-shooting on the Reciprocating Compressor Plant . Remedying malfunctions . Selecting Lubricating Oil for SABROE Compressors Data Sheet for Listed Sabroe Oils ‘Typical data for lubricating oils for Sabroe compressors, List of Major Oi Companies ..... Alignment of unit, AMR coupling Fitting and alignment of AMR-type coupling . Boring of motor flange for AMR coupling ¥-Bel Drive for CMO/TEMO Reslprocating Compressors Transmission Ratio . Power Transmission Servicing and Alignment of the V-Belt Drive Dismantling of the Belt Drive ........ Control of V-Belts and Belt Pulleys Mounting and Adjusting of the V-Belt Drive Mounting of the V-Belt Drive ‘Thermo pump cooling of R717 reciprocating compressors Principle drawings . Oi return in parallel operation for reciprocating compressors... rocating compressor . Refrigerant cooled oil cooler for CMO re: Oilretum to the compressor : Connections on CMOJHPO 24-26-28 Connections on TCMO 28 . Water cooiing of the reciprocating compressor Reciprocating compressors used for ait conditioning ‘i Cooling of intermediate gas on TCMO and TSMC 100 and 180... Ordering Spare Parts .....,... Spare parts sets for compressors and units Compressor block Spare part set for Basic Unit List of parts for CMO/TCMO- Tools for compressor CMO/TSMC Spare Parts drawing Spare Parts drawing (in deta Piping diagram Wiring diagram . Dimension sketch ‘Cooling water diagram . Foundation . Posttoning of vibration dampers .. o7 a7 97 97 98 99 102 at 7 140 141 444 147 148 149 149 149 150 151 152 154 157 158 166 169 175 178 179 180 185 188 491 192 192 192 “0662215 0662-147 0662-219/-217 9682-212 order specific order specific order specific order specifi order specific order specificDescription of compressor CMO 24-26-28 & TCMO 28 Mk 2 ‘The CMO 2 is a reciprocating compressor with several cylinders in the same block. ‘The first digit in the type number indicates the stage of development of the compressor. The compressor comes in 4-, 6- and 8-cylin- der versions, indicated by the last digit in the type number. ‘The TOMO 28 is a 8-cylinder version, which compresses the gas in two stages, with 6 low-pressure cylinders and 2 high-pressure cylinders. The type can be determined by the ‘compressor’s rame-plate which is located at the bottom on one side of the compressor. SABROE® | \ AARHUS onan | type CS Petrigerant [==] fof een | Nae speed Sn Serene ern | Working pressure sé Test pressure — Toi77OR2 Similarly, the name-plate indicates the com- pressor's serial number, which is also stamped into the compressor housing at the top by the end cover facing away from cou- pling/belt drive, Whenever contacting SABROE about the ‘compressor, its serial number should be stated. ‘The pistons of the compressor have a diame- ter of 70 mm and a stroke of 70 mm. The pistons work in replaceable cylinder lin- ings, inserted in the frame and located with two cylinders under each top cover. The suction valve, which is a ring plate valve, is mounted at the very top of the cylinder lin- ing, The discharge valve forms the top of the cylinder and is kept in place ty a powerful safety spring. This spring allows the dis- charge valve to rise slightly by liquid strokes. ‘This prevents overloading of the connecting rod bearings. The crankshaft is embedded in slide bearings Able to assimilate both radial and axial forces, The oil pressure for the bearings andthe capacity regulating system is supplied from the gearwheel oll pump built into the compressor, At the shaft end, the crankshaft is equipped with a balanced shaft seal of the slide-ring type, consisting of a cast-iron ring rotating with the crankshaft and a stationary spring- loaded carbon ring. AAs standard equipment the compressors have a hydraulic capacity unloading system that forces the suction vaives open, thus pre- venting compression. This unloading system is designed in such a way to ensure that the compressor always starts totally unloaded. ‘The TGMO 28 compressor is available with either @ built-in intermediate cooling system or an external intermediate cooling system, which may be seen from the table on page 1 as well as from the description further on in this instruction manual. ‘The compressor can be delivered without capacity regulating functions but still with the start unloading function for totally unloaded start-up, ‘The capacity regulation is controlled by sole- noid valves, mounted in one of the compres- sor side covers. ‘The following table shows the capacity stages at which the compressor can operate. 25% 33% | 67% 75% | 100% eMo 28 5 : fl co 26 x : ; cmo25 5 lamar ; ToNo 28 : 5 xSafety Precautions Reciprocating compressors A owannine Read related safety precautions be- fore operating this machine. Fallure to follow safety instructions may result in serious personal injury or death. Important ‘The safety precautions for this Sabroe Re- frigeration machine have been prepared to assist the operator, programmer and mainte- rnanee personnel in practicing good shop safety procedures, Operator and maintenance personnel must read and understand these precautions com- pletely before operating, setting up, running, oF performing maintenance on the machine. ‘These precautions are to be used as a guide to supplement safety precautions and wain- ings in the following: a. Allother manuals pertaining to the ma- chine. b. Local, plant, and shop safety rules and codes. . National safety laws and regulations. General safety instructions and considerations Personal safety Machine owners, operators, setup men, maintenance, and service personnel must be ‘aware of the fact that constant day-to-day safety procedures are a vital part of their job. Accident prevention must be one of the prin- cipal objectives of the job regardless of what activity is involved. Know and respect your machinery. Read and practice the prescribed safety and checking procedures. Make sure that everyone who works for, with, oF near you fully understands ‘and - more importantly ~ complies with the following safety precautions and procedures when operating this machine. Observe and follow safety warnings on the compressor/unit. Use safety protective equipment. Wear clear approved eye or face protection as you work when operating parts containing refrigerant. Safety-toe shoes with slip-proof soles can help you avoid injury. Keep your protective equipment in good condition. Never operate or service this equipment if affected by alcohol, drugs or other sub- stances or conditions which decrease alert- ness or judgement. Work area safety ‘Always Keep your work area clean. Dirty work areas with such hazards as oll, debris, or water on the floor may cause someone to fall to the floor, into the machine, or onto oth- er objects resulting in serious personal injury. Make sure your work area is free of hazard- ous obstructions and be aware of protruding machine members. Report unsafe working conditions to your su- pervisor or safety department.Tool safety ‘Always make sure that the hand tools are in proper working conition. Remove hand tooling such as wrenches, measuring equipment, hammers, and other miscellaneous parts from the machine im- mediately after usage. Lifting and carrying safety Contact Sabroe Rétrigeration if you have any questions or are not sure about the proper procedures for lifting and carrying, Before iting or carrying a compressor/unit or other parts, determine the weight and size by referring to such things as tags, shipping data, labels, marked information, or manuals. Use power hoists or other mechanical liting and carrying equipment for heavy, bulky, or hard to handle objects. Use hookup methods recommended by your safety department and know the signals for safely directing a crane operator. Never place any part of your body under a suspended load or move a suspended load ‘over any part of another person's body. Be- fore lifting, be certain that you have a safe spot for depositing the load. Never work on a component while itis hanging from a crane or other lifting mechanism. If in doubt as to the size or type of lifting equipment, method, and procedures for lft- ing, contact Sabroe Refrigeration before pro- ceeding to lift the compressor, motor, unit or its components, Always inspect slings, chains, hoists, and other lifting devices prior to use. Do not use Iiting devices found to be defective or ques- tlonable, Never exceed the safety rated capacity of cranes, slings, eyebotts, and other lifting ‘equipment. Follow standards and instructions applicable to any lifting equipment you use. Before inserting an eyebolt, be certain that both the eyebolt and the hole have the same size and type threads. To attain safe working loads, at least 90% of the threaded portion of a standard forged eyebolt must be engaged. A Failure to follow safety instructions on this page may result in serious personal injury or death. WARNING Installation and relocation safety Before iting the compressor, unit or other parts of the plant consult the machine manu- al or Sabroe Refrigeration for proper meth ods and procedures. ‘An electrician must read and understand the electrical schematics prior to connecting the machine to the power source. After connect- ing the machine, test all aspects-of the elec- trical system for proper functioning. Always make sure the machine is grounded properly. — Place all selector switches in their or neutral (disengaged) position. The doors of the main electrical cabinet must be closed and the main disconnect switch must be in the [SEF] position after the power source connection is complete. When the compressor is installed, be sure that the motors rotate in the proper indicated direction,A waanns Failure to follow safety instructions on this page may result in ser personal injury or death, Setup and operation safety Read and understand all the safety instruc- tions before setting up, operating or servicing this compressor. Assign only qualified per- sonnel, instructed in safety and all machine functions, to operate or service this compres: sor. Operators and maintenance personnel must carefully read, understand, and fully comply with all machine mounted warning and instruction plates. Do not paint over, alter, or deface these plates or remove them from the compressor/unit. Replace all plates which become illegible. Replacement plates can be purchased from Sabroe Refrigeration. Safety guards, shields, barriers, covers, and protective devices must not be removed while the compressor/unit is operating. All safety features, disengagements, and in- terlocks must be in place and functioning cor- rectly prior to operation of this equipment. _ 10 : Never bypass or wire around any safety de- vice. Keep all parts of your body off the compres- ‘sor/motor/unit during operation. Never lean (on or reach over the compressor. During operation, be attentive to the com- pressor unit process. Excessive vibration, unusual sounds, etc., can indicate problems requiring your immediate attention. Maintenance safety Do not attempt to perform maintenance on the compressor unit until you read and un- derstand all the safety instructions, Assign only qualified service or maintonance personnel trained by Sabroe Refrigeration to perform maintenance and repair work on the unit. They should consult the service manual before attempting any service or re- pair work and when in doubt contact Sabroe Refrigeration, Use only Sabroe Refrigeration replacement parts; others may impair the safety of the machine. Before removing of opening any electrical enclosure, cover, plate, or door, be sure that the Main Disconnect Switch is in the [OEE] position and the main fuses are dismantled.H any tool is required to remove a quard, cov- er, bracket, or any basic part of this compres- sor, place the Main Disconnect Switch in the [OEE] position, jock it in the [GEE] position. if possible, post a sign at the disconnect switch indicating that maintenance is being performed, Dismantle main fuses to the unit. A | set woring on any tt cuits, turn the machine Main Dis- connect Device "OFF" and lock it, | Dismantle the main fuses to the compressor unit. Unless expressly stated in applica- ble Sabroe Refrigeration documen- tation or by appropriate Sabroe Re- frigeration Field Service Represen- tative, do NOT work with electrical power "ON". If such express state- ment or advice exists, working with electrical power "ON" should be performed by a Sabroe Refrigera- tion Field Service Representative. ‘The customer and subsequent transferees must determine that any ther person performing work with electrical power “ON Is trained and technically qualified. | FAILURE TO FOLLOW THIS INSTRUCTION MAY RESULT IN DEATH OR SERIOUS PERSONAL ‘SHOCK INJURY. DANGER: HIGH VOLTAGE Whenever maintenance is te be performed in an area away from the disconnect and the disconnect is not locked, tag all start button stations with a "DO NOT START tag. Ade- quate precautions, such as warning notices, or other equally effective means must be tak- en to prevent electrical equipment from being electically activated when maintenance work is being performed. When removing electrical equipment, place ‘number or labeled tags on those wires not marked. If wiring is replaced, be sure itis of the same type, length, size, and has the same current carrying capacity. Close and securely fasten all guards, shields, covers, plates, or doors before power is ro- connected. An electrial technician must analyse the elec- trical system to dotermine the possible use of power retaining devices such as capacitors. ‘Such power retaining devices must be dis- connected, discharged, or made safe before maintenance is performed. Working space around electrical equipment must be clear of obstructions. Provide ade- quate illumination to allow for proper opera tion and maintenance. Materials used with this product ‘Aways use Sabroe Refrigeration original spare parts. Please, note the type of refrigerant on which the compressor Is operating and the precau- tions that you need to pay attention to as de- scribed in the following sections: + First aid for accidents with Ammonia, + First aid for accidents with HFC/HCFC. + Protecting the operator as well as the en- vironment, "Handling of the compressor, areas of application, safety equipment and symbols, safety at servicing Direction of rotation In order to reduce the noise level fram the electric motors these are often executed with specially shaped fan wings, thus determining a particular direction of rotation. In case you yourself order a motor you should take into consideration whether the motor is intended for direct coupling or for belt drive of the compressor. “The direction of rotation of the compressor for compressors CMO-TCMO and SMIC- TSMC is indicated by an arrow cast into the ‘compressor cover, near the shaft seal. On the BFO compressors the direction of rotation is not indicated by an arrow but is standard as illustrated by the following sketch: A Soon towards shaft end Handling of compressor and unit For lifting of the compressor the large models are equipped with a threaded hole for mount- ing of the lifting eye. As to the weight of the ‘camnpressor, this can be seen from the ship- ping documents. A owaanine The compressor block alone may be lifted in the lifting eye. The same applies to the motor. ‘The unit is lifted by catching the lifting eyes ‘welded onto the unit frame. These have been clearly marked with red paint. The weight of the unit can be seen from the shipping docu- ments. During transportation and handling care should be taken not to damage any of the ‘components, pipe or wiring connections. Areas of application of the recipro- cating compressors ‘Compressor types: BFO 3-4-5 ‘CMO-TCMO, SMC 100-TSMG 100 MK3, S, L, E ‘SMC 180-TSMC 180, HPO-HPC Application In view of preventing any unintended applica- tion of the compressor, which could cause injuries to the operating staff or lead to tech- nical damage, the compressors may only be ‘used for the following purposes: ‘The compressor may ONLY be used: + Asa refrigeration compressor with a num- ber o revolutions and with operating limits as indicated in this manual or according to ‘a written agreement with SABROE. + With the following refrigerants: R717 - R221 - Ri34a! - R404At - 5074 ~ R600! - REOOA' - R290! - LPGt 1) Exempted are the following compres- sors: SMC-TSMC 100 E (only R717) HPO and HPC (only R717) All other types of gas may only be used following a written approval from SABROE.+ Asa heat pump: ~ BFO 3-4-5 CMO - TCMO and SMC - TSMG may be used with a max, discharge pressure of 25 bar. - HPO - HPC may be used with a max. discharge pressure of 40 bar. + Inan explosion:prone environment, pro- vided the compresser is fitted with ap- proved explosion-proof equipment. A WARNING ‘The compressor must NOT be used: + For evacuating the refrigera- tion plant of air and moisture, + For putting the refrigeration plant under air pressure in View of a pressure testing, + Asan air compressor. Safety equipment Emergency device “The compressor control system must be equipped with an emergency device. In case the compressor is delivered with a SABROE control system this emergency de- vice is found as an integrated part of the con tro. ‘The emergency device must be executed in a way to make it stay in its stopped position, following a stop instruction, unti itis deliber- ately set back again. It must not be possible to block the emergency stop without a stop instruction being released. It should only be possible to set back the emergency device by a deliberate act, and this set back must not cause the compressor to start operating. It should only make it pos- sible to restart it. Other demands to the emergency device: + Itmust be possible to operate it by means of an easily recognizable and visible manual handle, to which there is free ac- cess. + Itmust be able to stop any dangerous si- tuation, which may occur, as quickly as possible without this leading to any further danger. Combustion motors If combustion motors are installed in rooms containing refrigeration machinery or rooms where there are pipes and components con- taining refrigerant, you must make sure that the combustion air for the motor is derived from an area in which there is no refrigerant gas, in case of leakage. Failure to do so will involve a risk of the lubri- cating oll from the combustion mator mixing with the refrigerant; at worst, this may give rise to corrosion and damage the motor. Safety symbols Before puting a compressor/unit into opera tion they must be provided with warning signs corresponding to the actual design of compressor/unit and in accordance with the rules and regulations in force The CAUTION sign ‘A CAUTION tag is fixed on the compressor like the one illustrated below. This sign im- poses upon the users to read the Safety Pre- cautions section in the manual before han- dling, aperating or servicing the compressor and unit 13Bofore handling, installing, operating or servicing the compressor and unit, read the Safoty Precautions section in the Instruction Manual Itis the responsibilty of the operator or his employer that the instruction manual is always available. This sign must nat be removed nor be damaged in any way. ‘Antes de manejer, instalar, poner en mar- chao dar servicio al compresor y la uni- dad, leer la seccién Precauciones de seguridad en ei Libro de Instruccione: Es respondabildad del operario o de su patron, que el libro de instrucciones permanezca siempre al alcance de la ‘mano. Esta seftal no debe de ninguna manera suprimirse 0 dafarse. DANGER: HIGH VOLTAGE A Before working on any electrical circuits, turn the machine Main Disconnect Device “OFF” and lock it. Dismantle the main fuses to the compressor unit, Unless expressly stated in applicable Sabroe Refrigeration documentation or by appropri- ate Sabroe Refrigeration Field Service Rep- resentative, do NOT work with electrical po- wer "ON", If such express statement or ad- vice exists, working with electrical power 44 *ON" should be performed by a Sabroe Re- {rigeration Field Service Representative. The customer and subsequent transferees must determine that any other person performing ‘work with electrical power "ON" is trained and technically qualified, A owarnine Failure to follow this instruction may result in death or serious personal shock injury. Explosion-proot electrical execistion If the compressor is delivered in an explo- sion-proof electrical execution it will, further to the SABROE name plate, be equipped with an Ex-name plate like the one illus trated below. The temperature of tangible surfaces ‘When a compressor is working, the surfaces that are in contact with the warm discharge gas also get warm. However, the temperatu- re depends on which refrigerants and under Which operating conditions the compressor is working. Often, it exceeds 70°C which for metal surfaces may cause your skin to be burt even at a light touch, Consequently, the compressors will be equip ped with yellow warning signs informing you that pipes, vessels and machine parts close to the warning signs during operation are so hot that your skin may be burnt from 1 seconds touch or longer.ala, Internal protection ‘Compressor blocks and units are usually de- livered without any refrigerant or oil content in the crankcase. In order to protect the compressors against internal corrosion, they are delivered eva- uated of all athmospheric air and charged with Nitrogen (No) to an overpressure of 0.2 bar. In such cases a yellow label ike the one shown below are stuck on the compressor surface, Batya ocrimiosaae Ebates ‘Sag gr pec Safety at servicing A WARNING Read related safety precautions be- fore operating this machine. Failure to follow safety instructions may result in serious personal injury or death. Before dismantling a compressor or unit attention should be paid to the following points: + Read related Safety Precautions section in this manual before opening the com- pressor and other pars of the refrigeration plant. + Make sure that the motor cannot start up inadvertentiy. It is recommended to re- move all main fuses. + Switch off all electric components on the compressor/unit before the dismantiing, + Make sure that there is neither overpres- ‘sure nor any refrigerant in the part to be dismantled. Close all necessary stop valves. * Use gloves and protective glasses and make sure to have a gas mask ready to be used in connection with the current re- frigerant. ‘+ Use the prescribed tools and check that they are properly maintained and in good working condition. In explosion-proof areas use tools specially suited for this specific purpose. * On dismantling top covers attention should be paid to the very considerable spring force beneath the covers. When ‘serews a are loosened the cover must lift itself from the frame as described in the Instruction manual. Springs ‘Top cover ty an 1 A + Before dismantling the side covers empty the crankcase of its oil content. ‘+ Check that the heating rod in the crank- case is de-energized. 15First Aid for accidents with Ammonia Chemical formula: NH3 - refrigerant no.: R717) | Inhalation A. warnins 1 Move afletd personel tes an No plant can ever be said to be too sate. Safety is a way of life. General ‘Ammonia is not a cumulative poison. It has a distinctive, pungent odour that even at very low, harmless concentrations is detectable by ‘most persons. Since ammonia is self-alarm- ing, it serves at its own warning agent, so that no person will voluntarily remain in con- centrations which are hazardous. Since am: monia is lighter than air, adequate ventilation is the best means of preventing an accu- mulation. Experience has shown that ammonia is ex- tremely hard to ignite and under normal conditions is a very stable compound. Under ‘extremely high, though limited concentra- tions, ammonia can form ignitable mixtures with air and oxygen, and should be treated with respect, Basic rules for first aid 1, Call a doctor immediately. 2. Be prepared: Keep an irrigation bottle available, containing a sterile isotonic (0.9%) NaCl-solution (salt water). 3. A shower bath or water tank should be available near all bulk installations with ammonia. 4, When applying first aid, the persons as- sisting should be duly protected to avoid further injury. “16 mediately, and loosen clothing restricting breathing. 2. Call a doctor/ambulance with oxygen equipment immediately 3. Keep the patient still and warmly wrapped in blankets. 4, If mouth and throat are burnt ([reeze or acid burn), let the conscious patient drink water, taking small mouthfuls. 5. If conscious and the mouth is not burnt, give hot, sweet tea of coffee (never feed an unconscious person). 6. Oxygen may be administered, but only ‘when authorized by a doctor. 7. If breathing fails, apply artificial respira- tion. Eye injuries from liquid splashes or con- centrated vapour 1. Force the eyelids open and rinse eyes im- ‘mediately for at least 30 minutes with the salt water solution just mentioned 2. Call a doctor immediately. Skin burns from liquid splashes or con- centrated vapour 1. Wash immediately with large quantities of water and continue for at least 15 minutes, removing contaminated clothing carefully while washing, 2, Call a doctor immediately. 3. Atter washing, apply wet compresses (wetted with a sterile isotonic (0.99%) NaCt-solution (salt water)) to affected areas until medical advice is available,First aid for accidents with HFC/HCFC Refrigerant no.: R134a - R505A - R507 - R22, etc —— No plant can ever be said to be too safe, Safety is a way of life. WARNING General HFC/HCFC form colourless and invisibie gasses which are heavier than air and smell faintly of chloroform at high concentrations only. They are non-toxic, non-inflammable, non-explosive and non-corrosive under nor- mal operating conditions. When heated to above approx. 300°C they break down into toxic, acid gas components, which are strongly irtating and aggessive to nose, eyes and skin and generally corrosive. Be- sides the obvious risk of unnoticeable, heavy {gases displacing the atmospheric oxygen, inhalation of larger concentrations may have an accumulating, anaesthetic effect which may not be immediately apparent. 24 hours medical observation is, therefore, recom- mended, Basic rules for first aid 1. When moving affected persons from low- lying or poorly ventilated rooms where high gas concentrations are suspected, the rescuer must be wearing a lifeline, and be under continuous observation from an assistant outside the room. 2. Adrenalin or similar heart stimuli must not be used. Inhalation 1. Move affected person into fresh air im- mediately. Keep the patient still and warm and loosen clothing restricting breathing, 2. If unconscious, call a doctor/ambulance with oxygen equipment immediately. 3. Give artificial respiration until a doctor au- thorizes other treatment. Eye injuries 1. Force eyelids open and rinse with a sterile isotonic (0.9%) NaCI-solution (salt water) or pure running water continuously for 30 minutes. 2. Contact a doctor, or get the patient to a hospital immediately for medical advice. Skin injuries - Freeze burns 1, Wash immediately with large quantities of luke warm water to reheat the skin Continue for atleast 15 minutes, removing contaminated clothing carefully while ~ washing. 2. Treat exactly like heat burns and seek medical advice. 8. Avoid direct contact with contaminated oii/ refrigerant mixtures from electrically burnt- out hermetic compressors. 7Protecting the operator as well as the environment A WARNING No plant can ever be said to be too safe. Safety is a way of life Increasing Industrialisation threatens our en- Vironment, It is therefore absolutely impera- tive that we protect nature against pollution. Te this end, many countries have passed le- gislation in an effort to reduce pollution and preserve the environment. These laws apply tw all fields of industry, including refrigeration, and must be complied with, Be especially careful with the following sub- stances: + refrigerants + cooling media (brines etc) + lubricating oits. Refrigerants usually have a natural boiling Roint which lies a good deal below 0°C. This ‘means that liquid refrigerants can be extre- mely harmful if they come into contact with or eyes. High concentvations of refrigerant vapours are suffocating when they displace air; if high concentrations of refrigerant vapours are in- haled they attack the human nerve system, When halogenated gasses come into contact. with open flame or hot surfaces (over approx. 300°C) they decompose to produce poiso- nous chemicals, which have a very pungent ‘odour, warning you of their presence. In high concentrations, R717 causes respira- tory problems, and when ammonia vapour and air mix 15 to 28 vol. %, the combination is explosive and can be ignited by an electric spark or open flame. il vapour in the ammonia vapour increases this risk significantly as the point of ignition falls below that of the mixture ratio stated. Usually the strong smell of ammonia wiil give ample warning of its presence before Concentrations become dangerous. The following table shows the values for refri- gerant content in air, measured in volume %. Certain countries may, however, have an offi- cial limit which differs from those stated. Halogenated refrigerants Ammonia Ris4a_ | Ra0sa | Aso7 | Raz ann | Unie TWA Time weighted ave- | vol.% ot a ot a 0,008 rage during a week ‘Warning smell vol.% 02 0,002 18Further, it may be said about Halogenated refrigerants must never be refrigerants: mixed. Nor must R717 ever be mixed with ted refrigerants + Ithalogenated refrigerants are released halogenated refrigerat cly to the atmosphere they will break down the ozone stratum in the strato- sphere, The ozone stratum protects the Purging a refrigeration plant Ifitis necessary to purge air from a refrige- earth from the ultraviolet rays of the sun, __ ation plant, make sure you observe the follo- Halogenated refrigerants must, therefore, 5 never be released to the atmosphere. Use «Refrigerants must not be released to the a separate coiripressor to draw the refrig- atmosphere. errant into the plant's condenser/receiver or into séparate refrigerant cylinders. + When purging an R717 plant, use an ap- proved air purger. The purged air must + Most halogenated refrigerants are mis- pass through an open container of water cible with oil. Oil drained from a refrigera- so that any R717 refrigerant remaining tion plant will often contain significant can be absorbed. The water mixture must amounts of refrigerant. Therefore, reduce be sent to an authorized incinerating plant. the pressure in the vessel or compressor as much as possible bofore draining the __* ‘Halogenated refrigerants can not be ab- oll sorbed by water. An approved air purger must be fited to the plant. This must be + Ammonia is easily absorbed by water: checked regularly using a leak detector. At 15°C, 1 litre of water can absorb approx. 0,5 kg liquid Cooling media ‘ammonia (or approx. 700 litres Salt solutions (brines) of calcium chloride ammonia vapour) (CaGk) oF sodium chloride (NaCl) are often + Even small amounts of ammonia in water Se (2-5 mg per litre) are enough to wreak In recent years alcohol, glycol and halogena- havoc with marine lite if allowed to pollute ted compounds have been used in the brine waterways and lakes. production, + As ammonia is.alkaline it will damage In general, all brines must be considered as plant ife if released to the atmosphere in _ harmful to nature and must be used with large quantities. caution. Be very careful when charging or urging a refrigeration plant. Reftigerant evacuated from a refrigerant cog 2 e plant shall be charged into refrigerant cylin- Never empty brines down a sewer or into ders intended for this specific refrigerant. the environment. Ifthe refrigerant is not to be reused, return it The brine must be collected in suitable con- to the supplier of to an authorized incinerat-_tainers, clearly marked with the contents, and ing plant. sent to an approved incinerating plant. 19Lubricating oils Refrigeration compressors are lubricated by Cone of the following oil types, depending on the refrigerant, plant type and operating con- ditions. = mineral oil = semi-synthetic oil ~ alkyl benzene-based synthetic oil ~ polyalphaolefine-based synthetic oil = glycol-based synthetic oil, When you change the oil in the compressor or drain oll from the refrigeration plant's ves- sels, always collect the used oil in containers marked “waste oll" and send them to an ap- proved incinerating plant. NOTE This instruction provides only general information. The owner of the refrigeration plant is responsible for ensuring that all codes, regulations and industry standards are complied with. 20Sound data for compressor units In the following tables the noise data of the compressors is stated in: ~ A-weighted sound powet level LW (Sound Power Level) ~ A-woighted sound pressure level LP (Sound Pressure level) The values for LW constitute an average of a large number of measurings on various units. ‘The measurings have been carried out in ac- cordance with ISO 9614-2. ‘The values are further stated as average sound pressure in a free field above a re- flecting plane at a distance of 1 meter from a fictional frame around the unit. See fig. 1 Normally, the immediate sound pressure lies between the LW and LP values and can Fig. 1.7 A meter be calculated provided that the acoustic data. of the machine room is known. For screw compressors the average values ate indicated in the tables for the following components. Dimension tolerances are : 4) =8dB for SAB, SV and FV screw com- pressors. +5 dB for SAB 283 L/E and SAB 355 L ‘screw compressors As to the reciprocating compressors the values are stated for the compiessar block only. The dimensional values are stated for 100% capacity. Fictional rame Dimensional plane Reflocting plane a1Note the following, however: + at part load or if the compressor works with a wrongly set V) the sound level can sometimes be a litle higher than the one indicated in the tables. + additional equipment stich as heat ex- changers, pipes, valves etc. as well as another motor type can increase the noise level in the machine room, * as already mentioned, the stated sound pressures are only average values above a fictional frame around the noise source. Thus, itis sometimes possible to measure higher values in local areas than the ones ‘22 stated - e.g. near the compressor and motor. * the acoustics is another factor that can change the sound level in a room, Please note that the sound conditions of the site have not been included in the stated dimensional values. + by contacting Sabroe Refrigeration you can have sound data calculated for other operating conditions. Tables for Noise Data The following tables show the operating conditions of the compressor during the noise measurements as well as the appliod refrigerant.RECIPROCATING COMPRESSORS ‘Two-strage meen a Evaporating temperature 15°C Retigerant me 5 pees Condensing temperature 435°C Refigerant raainri7 Number of revolutions 1450 o/min. Number of revolutions 1480 o/min. Sareeerer teres aera Compressor block | iW ir Compressor block | LW LP TOMO 28 81 86 TSMC 108 S| 95 79 Mo 24 i ee TSMC 1168 97 81 scat 88 ” TSMG 108 L 96 80 —— 7 | __72 TSMC 116 L 8 82 eecduaee 8 7 TSMC 108 E 96 | SMC 106 S a 8 TSMC 16 E 28 ez ‘SMC 108 $ 97 at ecdaaes o & Evaporating temperature = -36°C LS es = Condensing temperature = 435°C ‘SMC 104 L 96 80 Refrigerant = ReQjATAT SMC 106 L 7 a1 Number of revolutions == 900 o/ min, ‘SMC 108 L 98 82 Me 112 L 100 a3 Compressor block | LW Lp suc tte 01 84 a a Fa SMG 104 96 80 SMC 106 E Ea at ‘SMC 108 E 28 82 Heat pump SMC 112€ 100 83 Evaporating temperature +20°C SMC 116 tot 24 Condensing temperature +70°C ——___1_—_ Refrigerant = R2QIRTI7 Number of revolutions © = 1450 o/min. Evaporating temperature = -15°C Condensing temperature +350 [Compressor block | LW is Refrigerant R22/R717 Number of revolutions ‘900 o/min. nos) ane HPO 26 <3 78 Compressor block | Uw LP HPO 2 | HPC 108 a | at poe tor Oe HPC 106, 98 82 SMC 188 we | HPC 108 | 99 24SCREW COMPRESSORS Evaporating temperature = -15°C ——_Evaporating temperature = -35°C Condensing temperature 435°C Condensing temperature -5°C Refrigerant R2QIR717 —_-—Refrigerant. ROQIR717 Number of revolutions 2950 o/mi Number of revolutions = 2950 o/min. *Number of revolutions = 6000 o/min. ‘Compressor block ww iP pe olireee cunt aa ane Ca ‘SAB 110 SM 98 a ‘SAB 163 8M 108 88 SAB 110 SF 98 at SAB 163 8F 110 ea SAB 110 LM 98 at SABTIOLF 98 at SAB 110 SM MK2 : - SAB 110 SF Mk2 : : SAB 110 LM Mk2 : : SAB 110 LF Mk2 : : SAB 110 LAY Mk2 : : SAB 110 SRE Mk2 : : SAB T2eMMKS | 100, e2 SAB 128 F Mk3 104 86 SAB 128 RMS 04 ae SAB 128 M Mk : : SAB 128 F Mk ; . SAB 128 R* Mis SAB 163 M MKS +08 3 SAB 163 F Mk 405 ar |_ sap 169 Re Mk 3 105 87 ‘SAB 163 M Mia ‘SAB 163 F Mike p SAB 163 Ri hike : SAB 202 SM | 105 86 SAB 202 SF 106 87 SAB 202 LM 105 86 SAB 202 LF 107 88 ‘SAB 269 | 07 ar SAB 263 103 2 SAB 955. 109 9 SAB Bt M03 a4 SABES 108 85 SABES 105 86 sve7 106 86 3v89 108 a7 24Vibra in Data for Compressors -« All Compressor Types Vibration data for Sabroe Refrigeration's Vibration data for Sabroe Refrigeration's Sabroe reciprocating compressors complies Sabfoe screw compressors complies with: with: the ISO 10816, standard, Part 6, (SO 10816 standard, part 1, Annex B, Annex A, group 4, AB, which fixes max por-. Glass Ill, C, which fixes max permissible missible operating vibrations at 17.8 mmys. operating vibrations at 11.2 mm/s. ‘The measurements are made as illustrated in ‘he figure below (points A-D). 4 Pay attention to the following, however: ~ motor and compressor have not been aligned as described in the Instruction + Motors comply with EN 60034-14 (CEV ee IEC 34-14) Chass M. ~ the compressor runs at a wrong V; ratio This applies to screw compressors. ~ the piping connections have been ~ executed in a way that makes them force pull or push powers on the compressor unit or transfer vibrations to the unit caused by natural vibrations or con~ nected machinery, + When placing the unit on vibration dampers supplied by Sabroe Refrigeration (additional), the vibrations against the foundation are reduced by: ~ 85-95% for screw compressor units = 80% for recip. campressor units = the vibration dampers have not been fitted or loaded correctly as indicated in + However, a higher vibration level may oc- the foundation drawing accompanying cour it: with the order. 25Compressor data for reciprocating compressor CMO 4, CMO 24-28, TCMO 28, SMC 104-116, TSMC 108-116, SMC 186-188, TSMC 188 Operating limits SABROE prescribes operating limits within which the compressor and any additional equipment must operate. These limits for R717, R22, R134a, R404A, R507 and R407C are shown in the following tables, together withthe main data for the compressor. 1 Bore |Stroke| Maximin | Swept Weight Compressor Number of Speed volume (max.) type cylinders: max RPM | compr. block mm | mm | RPM m3/h kg GMO 4 4 65 | 65 | 1600900 93,2 200 cMo 24 4 70 | 70 | 180/900 116 340 cMo (26 6 70 70 | 180/900 175 380 cM 28 8 70 70 — 180/900 233 410 Tomo 28 246 70 70 180/900 175 410 SMC 1045 4 400 | 80 | 150/700 226 580 SMC 1068 6 100 | 80 — 1500/700 339 675 SMC 1088 8 100 | 80 1500/700 452 740 SMG 1128 12 100 80 ~—_1500/700 679 1250 SMC _116S 16 100 80 __1500/700 905, 1350 TSMG 1085 26 @ 100 | 80 | 15007700 a0 [~«775 TSMC_1168 4si2¢ | 100 | 80 | 150/700 679 1400 ‘SMC TO4L 4 00 | 100 | 150/700 283, ‘580 SMC 106L 6 100 100 | 150/700 424 675 SMC . 1081. 8 100 | 100 | 150/700 565 740 SMC 1120 12 100 | 100 | 150/700 a8 1250 SMC 116. 16 100 | 100 | 1500/700 1131 1350 [Tso 108 2460 100 | 100 | 15007700 424 775 TSMC_116L 4aviae 100 | 100 | 1500/700 757 1400 SMC 104E 4 io0 | 120 | 150/700 339 600 SMG 106E 6 100 } 120 | 1500/700 509 700 SMC 1086 8 190 | 120 | 1500/700 679 770 SMC 1126 12 100 | 120 | 150/700 1018 1300 SMC _116E 16 100 | 120 | 100/700 1357 1400 TSMC 108E 2466 100 | 120 | 1500/700 509) 800 TSMC 116 ayt2e 100 | 120 | 1500/700 1018 1450 SMC 186 6 180 | 140 | 100/450 1283 2560 SMC 188 8 180 140 | 100/450 1710 2840 LtsMc 188 2166 180_| 140 ___1000/450 1283 2900 % The maximum speed permitted can be lower than stated here depending on operating conditions and refrigerant; please soe the following diagrams. Two - stage compressors (High Stage cylinders and Low Stage cylinders) 26R717 Operating Limits Single-Stage g Compressor Type : CMO & SMC E s g ISPeRAnON 8 C1 1 60 “50-40-20 2010010 ww CL “76-58-40 -22 -4 14 92 60 68 86 104 “F somes jwows Evaporating temperature ype rpm rr TyPE | AREA | max.| min. COOLING NOTE 2 Air cooled top and side cavers # or water cooled jue as =a |ee eo “Thermapump or watercooled 1-2 ‘Aircooled top and side covers # or water cooled| eee cea | oe “Thermopump or watercooled J 1 | 70 —\Watercooeg 750 _| Water coote SMC180 |-3-zag5¢ 450 ater cooled _ x SMC 188: 840-920 RPM not allowed # Included refrigerant cooled oilcooler. Thermopump: Water cooled: ‘Top and side covers are cooled Top and side covers are by injected refrigerant. water cooled. Ollcooling is included in the system Oil cooling is included For Booster: liquid supply at in the system Intermediate pressure NB: Discharge temperature must not exceed 150°C at full or part load Min, 50% capacity (101) Min 50°C suction super heat 27Pic 140] 60 aaa ate Operating Limits 122] 50 Single-Stage 104] 40 Compressor Type g s6| 30] 5 SMC100E E oa 20) a E s0| 10 2 BOOSTER glo OPERATION $ 4] -10 38 -20) | an 1 i 60-8040 <0 20 <10 010 0 OL “76-58 40-22 4 14 62 60 68 86 10 “F sous ovewe Evaporating temperature 7 tom —T | TYPE | AREA| max. | min. COOLING NOTE ‘SMC100E |——|-1800 | 700 | Thermopump or water cooled | — ‘Thermopump: Water cooled: Top and side covers are cooled by injected refrigerart. Cilcooling is included in the system For Booster: liquid supply at intermidiate pressure Top and side covers are water cooled. Oi cooling is included in the system NB: Discharge temperature must not exceed 160°C at full or part load Min. 50% capacity (101) Min, 50°C suction super heatnite R717 158) 70 a 140 jini Operating limits A ye two-stage bet “HH compressors 108 : . Ct th TCMO z* TSMC 100 S-L-E - e TSMC 180 2 50, § 2 gu 4 “2 z +0 a 4 TE z “94-76-58 40-22 -4 14 92 80 G8 06 108°F . Evaporating temperature Type | Area rpm Cooling T Note Teno | +2) 1800_| 800] Thermopump or water co0ied TSUC100 | 4.2 [1500 | 700 | Thermopump or water cooled 1 tence | | | 50 Water. cool » [2 [080 eterno’ Oil cooling is always necessary. Thermopump: Part-load operation: Only the HP Stage top covers are cooled 4) Depending on the operating conditions by a thermo pump and the presure on the compressor a by- Oil cooling included in the system pass system may be required. Water-cooled: Top- and side covers, Gil cooling included in the system. See section: By-pass system for two-stage compressors. 29Te “FACS 188] 70 R22 140] 60 Operating Limits Single stage 122] 50 CMO & SMC toa] 40 a5 | 30) T ~60 -50 -40 -30 -20 -10 0 10 20 30 40 °C “76-58-40 -22 -4 14 92 50 68 88 104 oF TYPE ‘nin, | OIL COOLING REQUIRED ') . 5 eres ae ereeeee| ae + No cmozo 2 00 jess than 50% Sapacity @ i yes oa No | a No SMC1008 2 700 ‘Atless than — 4 (es | — 7 a | 2 Frooo TN sucitot (a Tagua | 700 ‘less than 50% capacity [esse ase [81200) 9s. 7-2 oo = a smcteo 3 ‘AtTess than 50% capacity 7 750 | 450 | Mlesoinenee Top covers: Air cooled only 1) When required there is a free choice between A or B ~ except SMC 180 where only A may be selected. ‘A: Water cooled side covers B: Built n refrigerant cooled cil cooler with thermostatiexpansion valve 2) Not applicable 30“yee 40 R22 5 12 Operating Limits 3 104) two-Stage 5 oe Compressortype i . TCMO & TSMC Eo oe =60 =50 -40 -30 -20 -10 0 °C ~76 88-40-22 -4 14 «ORF Evaporating temperature rom | Ol COOLING TYPE vin, | OuSOOLING 1] ReMaRKs Tomo 200 7 TsMc1008 700 yes 2 : Not applicable TsMcr091. ro nae i Notanpicabie [rower a ; 3 Top covers: Air cooled only 1) When required there is a free choice between A or B = except SMC 180 where only A may be selected. ‘A: Water cooled side covers B; Built in refrigerant cooled oll cooler with thermostatic expansion valve 2) By-pass equipment requited to maintain intermediate temperature at minimum load. (see price list specification) 31ice R1i34a 176) 20 | O TL Operating limits 158) 7 TH I + single stage ar t t | compressors we / ye cmo Ar t +t SMC 100 S-L 104 {ot Ls ° +3 2” f COTY, 4 3 aa Yor 2 Ce 5 32 & f- ” a Perr -40 ~ ~40-30 -20 -10 0 10 20 20 40°C TE -84 76-58-40 -22 -4 14 32 50 6B 06 104°F é Evaporating temperature Type Area rpm Oil-cooling Note min required") “ho ono eo Aas an 20% capa [7-Aitoss than 50% capacity 7 no q no F MC 1008 700 SMC 100 00 —————j [__Atless than 50% Capacity suc 100. [2 | 1000 no ae 3 | f000 700 no . 2 1200 At less than 50% capacity Fe a Top covers: Air-cooled design only. ‘A: Water-cooled side covers 1) When oil cooling is required there is a B: Built-in refrigerant-cooled oil cooler with free choice between A and B. thermostatic expansion valve 32R134a TE Operating limits Lt rT two-stage Cet Chery compressors t TCMO § i + TSMC 100 S-L E 4 g I 5 + 3 { 8 Ct 010 20 30 40°C = TE “04-76-58 -0 22 -4 14 G2 88 68 06 10°F c Evaporating temperature ‘Type T Area | 1pm Oil-cooling Note. max | min required [tS — TCMO 26 2 Ee 900 ) 3_|_7800 1 [1000 Tso 4 at q P oe 2 | 1200) 700 H 7 3 [1500 i Not applicable tsuc | |} Se carn feeble | 100L zie | esto) » a 3a | 1200] ) Oil cooling: 2) Part-load operation: Not required. By-pass equipment required to maintain i Top- and side covers: Only air-cooled. termediate temperature at minimum load. 33Te F R404A 140 Operating limits ae single stage compressors 108 8 CMO = * SMC 100 S-L 6 a 2 0 g Eo 8 16 I -22 5 FN Te i <4 -76 58-40-22 -4 18 92 50 68 08 F § Evaporating temperature Type Area rpm Oil-cooling ~~ Note max min required *) [|_| #200 no i ewo2 1500 900 Atless than 50% capacity 3 1300 no 1800 ‘Atloss than 50% capacity 1 | 1000 no smo1o0s [| 1200] 700 nO 1800 ‘Ai less than 50% capaciy T 1000 ‘no SMC 100 L ue 00 : ——_+ 7200] 10 feeeene Top covers: Air-cooled design only. A: Water-cooled side covers 1) When oil cooling is required there is a B: Built-in retrigerant-cocied oil cooler with free choice between A and B. thermostatic expansion valve. ‘34Te - 140 122 se 6 Condensing temperature g R404A Operating limits two-stage compressors TCMO TSMC 100 S-L Evaporating temperature Type | Area tem Oil-cooling Note max _| min required" | 41 ie ea » tomoz 5 1800 | a0 TSM 7 1200 i 1 » 2 100 S 2 1800 00 TSMC 1_|_ 1000 Fi aad a = 700 , | 1) Oil cooling: 2 Part-Joad operation: Not required By-pass equipment required to maintain Top- and side covers: termediate temperature at minimum load. Only air-cooled. 35R507 Operating limits single stage compressors 2 CMO 3 SMC 100 S-L & 2 8 Te i Type | Area Oi-cooling Note required?) a no I Atless than 50% capacity | MO 20 | ioe eat lees Di a 1500 q no 7800 Riless than 50% Capacity | A 1200 no SMC 1008 1200 700 no 2 Atless than 50% capacity 7 1 no Be | SMC 1004 700 = 2 | i200 no Top covers: Air-cooled design only. 1) When oil cooling is required there is a free choice between A and B. 36 ‘A: Water-cooled side covers B: Buil.n reffigerant-cosled oll cooler with thermostatic expansion valve.R507 Ftc oo T Operating limits TT two-stage compressors g TCMO i TSMC 100 S-L 5 8 i evaporating temperature ‘Area rpm Oil-cooling Note ae max _|_ min required ?) towoe |—t—| 1800 | 200 ” TSMC 1 | 1200 1” : 100 S 2 1800 700 ' ° TSMC 1 1000 | 1 » 1008 2 | 207] 7 : | : 1) Oil cooling: Not required. Top- and side covers: Only air-cooled. 2) Part-load operation: By-pass equipment required to maintain i termediate temperature at minimum load. 37To R407C “Ftc Operating Limits 140] 60 one-Stage 122] 50 | Compressor type g 10%] 40 1 CMO & SMC E : § 0| 20 A 5 60] 20 2 3 % 50] 10 l_, 3 B | o 8 14] -10 4 4] -20 -22| -20 t * "70-60 -50 -40 -30 -20 -10 0 10 20 30°C “0-76-58 40-22 -4 14 G2 60 68 86 °F Evaporating temperature Type ‘Area rpm Oil-cooling Note max min required ') 7_[__1500 m0 como: 2 p00 8 Atiess than 50% capacity 3 ves T= [1200 no ‘SMC 100 $ 2 1500 700 At less than 50% capacity 3 | _1200 ves 7 [1000 no smo1o0L [2 | 1200 | 700 ‘At less than 50% capacity ‘SMC 100 L 3 | 1000 yes 7 NOT APPLICABLE ‘SMC 180, 2 - At les % asa vo | a80 8s than 60% capacity { 3 yes Top covers: Air-cooled design only. BY ‘38 ‘When oll cooling is required there is a free choice between A and B - However, for ‘SMC 180 only A may be selected. Water-cooled side covers uil-in refrigerant-cooled oil cooler with thermostatic expansion valve.General operating instructions for CMO/TCMO, SMC/TSNC reciprocating compressors Starting up compressor and plant + Before the initial start-up of the compres- sor following a lengthy stand-stit period of several months, the compressor must be prelubricated "Hereby, the bearings are lubricated and the olf system filled up with oil before the compressor is set run- ning. Carry out the prelubrication by connect- ing the oil pump to the prelubricating valve which in the more recent SMC ‘TSMC-HPC compressors is connected to the shatt seal housing pos. 6A and on the CMO-TCMO-HP0 to the cover pos. 86H or 87K. As prelubricating pump we recom: mend SABROE's hand-operated oil pump part no 3141-155, which is mounted as shown in fig. 1. Fig. nempree|

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1200-c9m 1.1 Remove and alscardfiter bag in suction tito Clean suction tit. Flowing major repair Work or inevont of severe soling of iter bag, tis recom . ea a ‘mended that a new filter bag be fitted for another ‘ period of 0 operating hous. 1.2 Check tension of diving bots 2A Gheak or change ol, When changing ol, change ol fter carte, to. Se follwing section assessing the ol 22. Clean suction fer 2:3 Check hat folowing function caocty Solenoid vaves Comoressor cooing 2 00 200 Thermopump Safty automatics Heating rod Vel deve } 24 aihten extemal piping connections 25. Check al rtun system tom of separator. | | 26 _Retighton couping 81 Check o change of When changing oi, change alte cartidg, to. See folowing secon Assossing the ol 32 Chan suction fer 3 Check hat folowing functon corey Solenoid valves Compressor cooking “Tmermopump Safty automates a | 700 ny Heating rod Vet crive Ciretrn yam rom i eparaax 4 Forheat ump operation, inepect Valve seats Cylinder inings Pistons, qudgeon pins and guageon pin beeings | Piston ane ofseraper ings (Change suction and discharge valve ring plates, 15 Finish of wth pressure dop est,No. Operating hours '< 1200 rpm Operating hours > 1200 rpm Activity 115000 4a 42 43 4a 45 Check or change oil. When changing oil, change oil {iter cartridge, to0. See following section: Assessing the oll lean suction fiter. Chock following: Solenoid valves ll cooling system Water cooling system for any deposits and clogging Thermopump Safety automatics Heating rod Vebelt drive Coupling and alignment ll return system from oll separator Valve seats Cylinder linings Pistons, gudgeon pins and gudgeon pin bearings Piston and oll scraper rings Unloading mechanism Seal for tightness Change: Suetion and discharge valve ring plates Vbetts Finish off with a pressure drop test. 22500 15000 5a 82 Check V-belt drive For heat pump operation, inspect: Valve seats ‘Cylinder linings PPistans, qudgeon pins and gudgeon pin bearings Piston and oll scraper rings, Change: ‘Suction and discharge valve ring plates, “48me Wo. Operating Hours < 1200 7pm. Operating Hours > 1200 rpm Activity 30000 20000 6:1 Change compressor oll, Change of iter cartridge, Clean crankcase. 6.2 Clean suction filter. 6.3 Check following: Solenoid valves Oil cooling system Water cocling system for any deposits and clogging Thermopump Safety automatics Heating rod Vebelt drive Coupling and alignment \alve seats Cylinder linings. Pistons, gudgeon pins and gutgeon pin bearings Piston and ail scraper rings Unioading mechanisra geal for tightness ll pump and drive (Check valves. 64 Change: Suetion and discharge valve ring plates V-belts Halt-sections of bearing for connecting rod (does not apply to CMO compressors) 6.5 _ Finish off with a pressure drop test. 37500 25000 As for service no. 5 45000 52500 60000 30000 40000 | As for service no. 4 As fot service no. 3 Major overhaut ‘Then repeat scheduled services from no. 3 inclusive. sontact SABROE Refrigeration 49Lubricating o Lubricat g oil requirements ‘Above all, the refrigerator oil must provide satisfactory lubrication of the compressor, even at the relatively high temperatures oc- curring during compression. it must be inca- able of coking at such high temperatures and must not precipitate solid constituents such as paraffin or wax at the lowest occur ring temperatures. The oil must not have any corrosive effect, whether alone or mixed with tefrigerant. According to the oil companies the oils mentioned in the Oil Recommenda- tion in this instruction manual comply with these conditions. See section on Choice of lubricating oils. General rules for use of lubricating oil in refrigeration compressors + Only fresh, clean refrigeration machine oil may be charged. Oil tapped from the evaporator system in an ammonia plant must not be reused in the compressor. + Use grade of oil originally prescribed for compressor. + As far as possible, avoid mixing different types of oll. Mixed oil is generally inferior tc the two original oils. Mixing various types of oll may give rise to formation of sludge, which will lodge in valves and fil ters. + Ifnecessary to switch to another brand of oil, this must be done at the same time as completely changing the oil in the com- pressor and tapping off all oil from the re- {rigeration plant ‘50 + The refrigeration oil must be free of mois- ture, which may give rise to operating mal- functions and attacks of corrosion The oil should therefore be purchased in con tainers corresponding to the quantity to be used for a single, of at most, two top-ups. The oil containers must be Kept carefully sealed. If all the oil in a container is not used in one go, the container should be tightly sealed and stored in a warm place to prevent the absorption of moisture. Note: Itis inadvisable to reuse oll which has ‘been drawn from a compressor or plant. This oil will have absorbed moisture trom the air and may cause operating prob- los. Always switch off the power to the heating rod before drawing off the oil. If, after reading the above, any doubt exists as to the type of oil which has been used on your compressor, you are recommended to contact SABROE, rather than risk charging with unsuitable oil Instructions for choosing lubricating oii for refrigeration compressors ‘The instructions in Choice of lubricating oils offer more detailed guidelines for choosing the lubricating oil best suited to each individ- ual case on the basis of the anticipated oper- ating conditions. Charging refrigeration compressor with lubricating oi Since all SABROE piston compressors are supplied with a special oil-charging valve onmi the crankcase, refrigeration oil may be topped up while the compressor is in opera- tion, For this purpose, use a manual oil pump or adopt the following procedure: Note: When charging for the first time, use the cil pump; it goes without saying that the compressor mast not be started unless already charged with oll. + Reduce pressure in crankcase, e.g. by throtting suction stop valve, until suction pressure gauge shows pressure slightly below atmospheric. + Fill pipe connected to oil charging valve with refrigerator oil and insert free end of pipe down into a receptacle containing fresh refrigerator oi. + Open oil charging valve carefully, thereby causing external air pressure to force oil into crankcase. + Avoid getting air or other impurities sucked into compressor. Note: In order to achieve pressure below atmo- spheric, it will sometimes be necessary to reset the low-pressure cut-out so that the compressor can aspirate down to this pressure. Remember to reset the pressure cut-out to its normal setting after charging with oil When in operation, the compressor may be refiled with oll using the manual oil pump. Note: Since halocarbon refrigerants such as R22 mix with refrigeration oils, there will always be a good portion of oil blended with the retrigerant in the plant. Often, therefore, it is necessary to refil with re- frigeration oll after starting up for the first time and after charging with fresh refriger- ant. For a while after the plant is started for the first time, keep an extra sharp eye on the oil level in the compressor, therefore. Changing oil in refrigeration com- pressor + Cutoff power to heating rod, + Close compressor stop valves and valve In oil return line from oil separator. + Reduce pressure in compressor crank- ‘case to slightly above atmospheric by throttling suction stop vaive while com: pressor is running at its lowest capacity stage. Alternatively, raise to slightly above atmospheric pressure by stopping com- pressor and closing suction stop valve. Pressure in crankcase will then rise gradu- ally + Oilin the crankcase can then be forced out through drain valve Pos. 23 when ‘compressor is at a standstill, + Equalize pressure in compressor to atmo- spheric through purge valve pos. 42, See section on Environmental protection. ~ Dismantle side covers, Replace oil filer cartridge with a new one. * Clean crankcase thoroughly, wiping with a clean, dry linen cloth (not cotton waste). + Reassomble side covers. + Charge to correct level with fresh, clean refrigerator oi according to SABROE's oil recommendations. + Connect heating cartridge. 51* Connect vacuum pump to compressor and ump down to 5-7 mm Hg; close off con- nection, Then open suction stop valve a few turns, filing compressor with refrigerant gas. In the case of R717, it will suffice to blast the compressor through by carefully opening suction stop valve while purge valve Pos. 42s open. See section on Environmental protection, however. When smelling R717, close purge valve, Open discharge stop valve and valve in oil return line; compressor is then ready for start-up as described In section General operating instructions.Charging the compressor with oil [Compressor ‘Volume of oll In crankcase e Size Le Litres | 3 15 8FO 4 4 5 5 f i 24 14 como 26 16 Tomo 28 18 4 8 108 26 smcioo | 106 28 swe teal 108 30 Mica 112 a7 ic 116 50 swc1s0| 186 80 enc 1e0| 188 90 ‘The volume of oil stated in the table is the ‘amount which must always be present in the crankcase. As arule, the compressor should be charged with oil after the plant ig started for the first, time, as some of the oll - especially on an HCFC installation - will be absorbed by the refrigerant in the plant. ‘The following determinants decide the total volume of oil a refrigeration ptant should con- tain: » type of refrigerant + refrigerant charge (volume) + size of plant + temperature range in which refrigeration plant is to operate, The oil level must be checked with extreme care, particularly when starting and charging with refrigerant. The oil level must always be visible in the oil level sight glass. The below table illus- tates, how many litres of oll a drop in the oll level of 10 mm is approximately equal to. 0 miilim ifference in oil levels equals ~1 litre of oil 2 litres of oil <6 litres of oil 6 litres of oil Assessing the oil Refrigeration machine oil is a vital part of the ‘compressor, as it not only lubricates and ovis the movable parts of the compressor, it also prevents abrasive particles from en- tering the bearings. ‘An analysis of the oil can give important in- formation on how the compressor is running, 83We would, therefore, advise that the oil anal- yses be carried out at the intervals prescri- bed. ‘An oil sample must be drawn off while the compressor is in operation, which gives a representative sample. Before taking the sample, clean the drain vaive and tap a little oil off, to prevent any impurities which may have accumulated in the valve or the piping from mixing with the sample. Visual assessment {f you pour the sample into a clean, transpar- ent glass bottle or a test-tube and hold! it up toa clear light source, it will be easy to as- sess the quality. You can also compare the sample with the frash oil of the same make and grade, ‘An oll which you approve on the grounds of a visual assessment must: + be clear and shiny + not contain any visible particles + feel viscous, smooth and greasy when a drop is rubbed between two fingers. Hf you don't feel that_you can approve the oil by visual assessment, charge with new oil or send a sample to a laboratory for analysis. Warning If the oil sample is poured into a glass bottle, this must not be hermetically sealed until all the refrigerant in the ol sample has evapora tod, Refrigerant in the oll may produce ex- cess pressure in the bottle with subsequent risks of explosion. Never fill a bottle up com pletely. Do not send glass botties through the postal service - use purpose-made plas- bottles. Please see below. Analytical evaluation Naturally, the off sample can be analysed by the oi! company which supplies the i Asa special offer to our customers ‘SABROE has developed an analytical con- cept, which is able to analyse all oil makes. This will mean a uniform reporting of the re- sults, The analysis allows the following to be deter- mined: ‘+ Whether or not the oil is still usable, if nec- essary after filtering. ‘+ Whether solid particles possibly present in the oil originate from the bearings or other components exposed to wear and tear in which case the compressor must be in- spected, + Each report will include the corresponding measuring results from the previous 3 oil analyses. In this way you will be able to follow up on the state of both the oil and the compressor from one analysis to the next. Procedure A form set with a plastic sampling bottle and a dispatching envelope can be re- quested from the local Sabroe Refrigera- tion representation + The oil sample must be drained from the cleaned oil drain valve into the sample bottle. Screw the lid loosely on and let the bottle stand for a few hours to enable re- frigerant contained in the oil sample to evaporate before sending it to the labora- tory. + Please follow the Sampling and Shipping Instructions enclosed in the form set in which the addresses of the laboratory in Holland are also mentioned. ~The analysis “The following table states some average ‘values that can be applied in practice. How: ‘ever, you should be on the alert whenever Limiting values the results of the analyses approach these values. In some cases the water content of 100 ppm in HCFC plants may be too much and thus lead to Cu-phating in the shaft seal [Sabres O1PAG ES | Sabroe GTAP 6 [Sabres OWA TOO Parameter Unit Method [Taraar Target Frarger cE Spec. [max | min | Spac- [Max | atin | Spec |miax_ | tin Vaca OSS Se a ran TaKONG_ASTMD Aes [00S Oe jum az [os 02 SAN mgKOng —ASIMDeS | =e viser Pom Kai Faner | 718 pear : Tea par Cou Cau 5 7s cory Tepar Taper 4500 ert naowabios WAS Wa 7 Os a seers (um Craton stan Tivation CY Jem ‘iva Compounds abalon” Rasa] 8 a Jem Maximum valves for metal coment inthe ll Toad Pm oF Eafes ONS | CINE ONCE | =O Copper Pom io aus 7 Te Sac 7 co eee en] TE Tom Pom 1 ge 100 =| 7] chromium path 1 z eee m= | aa Bem 1 see | =e aT oy fe wy 1 ess 10 geet =e 10 nnn | ESR ON {TAN Toa Aes Number is aly repented fr non ammonia applicatens ls. apptiesions 2 SAN (Sting Aeld Numben eon reported Yr non aro 55.A report is drawn up for every sample re- ceived, This repart indicates: ‘+ Whether the oil can still be used - without taking any further action. + Whether the oil can be used after it has been filtered through a’very fine filter. Jf this is necessary, the oil must be pumped directly from the compressor unit 56 through @ 3 micron fitter and back to the unit. The system must be completely closed, to prevent the oil being affected by moisture in the ai. + Whether the oil is no longer fit for use. The report will always be sent to the address stated on the sample label included in the form set. A copy will be sent to SABROE Re- frigeration, so that we are in a position to ad- vise you, if required.Pressure and temperature settings for SABROE compressor types SMC -TSMC and CMO - TCMO Refrigerant _| $) 3] xn as/s/Sie NSS Ble ele lel ele MP ‘24 bar (standard) Safety valve 22 bar (special fon the campressor ww |x| x} x) x} « t2bar High and intermediate] xp 5 Set ag nate compressor tos at apres B cutout (EB) «| | x] ee Baton the 2 3 ‘ett a pressure wth saturation tomo. SK Low-pressure Hes) x| «|x| x x | lomaritén he lonest evaporating tompee cutout (kP15), * = amet s a) B [oupressure cutout Jmpas| x} x! «|x| x a5 ber? Discharge pipe x] x[ x] x 120°C “| thermostat KP 90 i “*150°C Oil thermostat Kpga| x| x) x| x| x 80°C Thermostat for x x . compressor cooling |KP77| | *| | * bal ‘Thermo valve for | TE)X Normally set at 4°C superheat se |Pomoresser coating [EY] x] <) x] Change to min. 16°C superheat 2 x[x[* Factory set. 45°C See below. 5 teat Fy =e — & | Injection valve for s x | Factory set. "* 75°C Soe below. | F intermediate cooling Te) x] x [TL] Adiustto min 10°C superheat 3 TEA x | Adjustto min 10°C superheat e x| x x} x 25°C PMCs, 2 5 By & By pass valve eve | 5°C © pressure regulating valve x\ xl x] x] x 4.5 bar 7 * Factory setting - can be adjusted, if requited, to a breaking point 20°C higher than the: highest normai discharge pipe temperature. + For TOMO, R717 TEAT 20-2 spec,, the factory setting is 85°C. ‘Adjust the TEAT valves so that the expected discharge pipe temperature (-5°C/+10°C) is achie ‘ved at 100% compressor capactty Increase the opening temperature 10°C by turning the spindle & turns clockwise. NB: Factory setting must always be increased by min. 10°C, ‘Adjustment of the TEAT valve must be carried out with the thermopump ‘out of operation 1) SMG-TSMC-CMO2-ToMO2 35 bar 2 bar cmos 2) SMC - TSMC - CMO2 - ToMo2 NOs, 57on Servicing the Refrigeration Plant Both during start-up and operation it must be made sure that the plant is working correctly ‘Compressor and condenser must be able to ‘work satisfactorily, safety devices must be intact and the evaporator must function under load, ie . + the desired temperatures are observed, + the olf pressure and discharge pipe tem- erature on the compressor are correct, + the condenser pressure is not excessively high and + the plant works as it is supposed to. The service instructions outiine some general ‘uidelines for servicing the refrigeration plant with some references to the instruction manual. The service instructions should therefore be read and followed carefully. Check Interval Activity Condensing pressure Pressure and temp. Discharge pipe temperature iter inv ~ liquid tine ~ thermostatic valve ~ suction line ~ bil return Filters Daily Clean when | ator. required Excessively high pressure may be due to: * reduced cooling effect + alrin the condenser. Too low condensing pressure Implies a risk of restricting the re- ‘tigerant supply to the evaporator. Normal discharge pipe tempera- ture according to instructions. ‘Accumulated dirt causes reduced refigerant Supply ta the evapor- Ifa fiter has a hot inflow and cold discharge, this may be due to clagging of the component. Moisture in the sight glass (on HFC/HCFC installations) Dehumidi- fie When re quires 7 ‘Some installations are provided with a sight-glass featuring mois- ture indicator. Ifthe indicator co- Jour switches trom green to Yel low, there Is moisture in the re- frigerant, Replace the drying fiter regularly. 59