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Sensors and Actuators B: Chemical
Sensors and Actuators B: Chemical
a r t i c l e i n f o a b s t r a c t
Article history: Zinc Oxide has been widely investigated for its photocatalytic properties, which enhance the bulk/surface
Received 31 December 2015 charge transfer at room temperature. At the same time, the doping of semiconductor materials with met-
Received in revised form 21 July 2016 als allows the modification of their physical and chemical properties, and hence their performance as gas
Accepted 24 July 2016
sensors. The aim of this work was to investigate the difference between thin-film sensors based on pure
Available online 27 July 2016
ZnO nanoparticles and on gold-cluster decorated ZnO in photo-activation mode. The nanopowders were
synthesized through simple sol-gel methods and chemically, morphologically and structurally character-
Keywords:
ized. Thin films were deposited by spin coating onto alumina substrates. The sensing layers were tested
Gas sensors
Room temperature
with several gases in photo-activation mode, illuminated with radiation wavelengths of 525, 468, 400 and
ZnO 385 nm. Gold-decorated ZnO thin film showed some interesting features, such as better chemoresistive
Gold decorated ZnO properties than pure ZnO under photo-activation mode, when illuminated with a wavelength of 385 nm.
Thin films A selective response of the sensing film to NO2 under green light irradiation was observed, in particular
in dry air condition. Furthermore, the humidity effect on the sensing responses was investigated, high-
lighting a possible application of Au/ZnO for the detection of few ppm of SO2 with a high percentage of
relative humidity.
© 2016 Elsevier B.V. All rights reserved.
1. Introduction it stand out. Indeed, the adopted ways to prepare ZnO nanostruc-
tures significantly affect their sensing properties [9]. Therefore, it
Nowadays, the demand for fast response, cost effective and is possible to control the physical and chemical properties of the
portable sensors for toxic/hazardous gases detection is growing, obtained product by choosing an appropriate synthesis method
due to their exploitation in protecting human lives as well as in [10]. Some progresses have been achieved, either by using ZnO
the environment monitoring [1,2]. Among the chemoresistive sens- nanostructures [11,12] or a combination of different materials, e.g.,
ing materials, Metal Oxides Semiconductors (MOS) are the most noble metal-ZnO [13,14] and p–n hetero-contact systems [15–18].
used nanostructures in gas sensors manufacturing [3–8]. In the It is well known that, through surface functionalization by noble
last years, due to the growing interest in highly performing gas metals such as Pd, Au, and Pt, the sensing performances of semicon-
sensors, the need of morphological control on metal-oxide nanos- ductor layers can be significantly enhanced [19–23]. Among these,
tructures has been taken into account for the optimization of their Au nanoparticles decoration on ZnO surface has been widely stud-
synthesis processes and the tunability of their properties. Among ied with respect to their electronic [24], optical [25] and catalytic
the wide assortment of metal-oxide materials, the high correlation properties [26].
between the morphology and the intrinsic properties of ZnO makes As gas sensor, ZnO has shown properties in line with the “3s
rule”, exhibiting good sensitivity, selectivity and stability over
the time [27]. But it is well known that, despite some attrac-
tive features, i.e., high sensitivity, fast and reversible response,
∗ Corresponding author at: Department of Physics and Earth Science, University reduced dimensions and low cost of manufacturing, MOS sensors
of Ferrara, Via Saragat 1/c, 44122 Ferrara, Italy. show a drawback that is a relatively high energy consumption.
E-mail address: andrea.gaiardo@unife.it (A. Gaiardo).
http://dx.doi.org/10.1016/j.snb.2016.07.134
0925-4005/© 2016 Elsevier B.V. All rights reserved.
1086 A. Gaiardo et al. / Sensors and Actuators B 237 (2016) 1085–1094
This arises during film operation since the reversibility of sur- as the energy of the radiation approached the ZnO band-gap. In
face reactions between the semiconductor nanoparticles and the these conditions, a greater and faster response and a quicker recov-
gaseous molecules occurs at high temperatures (200–600 ◦ C) [28]. ery time of the gas sensors were recorded in comparison to those
Among the well-trodden ways studied to overcome this prob- obtained by using lower energy radiations [47]. Moreover, an inter-
lem, photo-enhanced gas sensing appeared to be a high potential esting effect was observed in presence of NO2 by illuminating
and suitable solution for room temperature operation [29–31]. Au/ZnO thin film with sub-energy bandgap radiation. Indeed, under
With this aim, researchers identified a class of semiconductor these conditions, the sensors showed a higher selectivity to NO2
materials, which exhibit both chemoresistive and photoconduc- than for the other wavelengths, with a response that was improving
tive properties. Actually, the irradiation of the surface with proper as the incident radiation energy was approaching that of the gold
wavelengths provides the material with more active sites for gas- plasmon peak. Furthermore, the humidity effect on the chemore-
surface reactions, thus avoiding the need of high temperature sistive properties for both materials was also investigated. The
operations. This is, for example, the case of both tungsten triox- measurements showed a drastic decrease in sensing response of
ide (WO3 ) and zinc oxide (ZnO). For these solutions, light exposure pure ZnO to all gases under test, meanwhile Au/ZnO layer high-
enables gas sensing at room temperature [32–35]. In particular, ZnO lighted a possible application to detect few ppm of SO2 with high
is a typical wide-band gap semiconductor, which has been proven percentage of Relative Humidity (%RH).
to be efficient in various applications such as the realization of gas
sensors [36–38], electronic devices [39] and electrodes for DSSCs
2. Experimental details
[40].
In order to develop ZnO gas sensors, capable of working at
2.1. Synthesis of ZnO powder and film deposition
low temperatures, light illumination can be employed to increase
carrier concentration in the semiconductor conduction band and
ZnO powder (named pure ZnO) was synthetized by standard
to promote photo-desorption mechanisms. As well known, the
sol-gel technique. The ZnO solution was prepared by dissolv-
adsorbed oxygen atoms on n-type semiconductor surfaces (e.g.,
ing 300 mg of zinc acetate dehydrate in 2 mL of ethanol. Then,
ZnO) are negatively charged and a built-in-field is originated.
monoethanolamine was dropwise added under fast stirring, keep-
Photons, with higher energy than that of the band-gap, pro-
ing the ratio between the metal ion and the amine equal to 1. The
mote the separation of the electron–hole pairs produced. As the
solution was stirred for 60 min.
built-in-field is a result of the oxygen chemisorption, surface gas
ZnO decorated with gold nanoclusters (Au/ZnO) was prepared
adsorption/reaction has a significant effect on surface photocon-
by a precipitation method using Gold(III) Bromide (AuBr3 ) as pre-
ductivity. In case of decoration of ZnO nanostructures with gold
cursor. A molar concentration of 4.2 mmol L−1 AuBr3 solution was
nanoclusters further improvement of the material photoconduc-
heated at 80 ◦ C. The pH was adjusted to 7 by dropwise addition of a
tivity can be achieved while its catalytic behaviour is also enhanced
NaOH solution. Approximately 1 g of ZnO was dispersed in the solu-
[41].
tion. This dispersion caused a pH change, so it was re-adjusted to 7
So far, the sensing behaviour of gold-decorated ZnO nanostruc-
by consequent dropwise addition of an HCl solution. Thus, the sus-
tures have been extensively studied in thermo-activation mode
pension was heated at 80 ◦ C and stirred for 2 h. The products were
[42], but only few researches have investigated the effect of
washed several times with distilled water to remove bromide ions
the radiation on the improvement of chemoresistive properties
residual as well as the unreacted Au species. After washing, calci-
of Au/ZnO. In particular, these works studied the interaction of
nation is needed to allow the decomposition of gold precursors to
Au/ZnO with a restrained number of gaseous molecules, and the
their metallic state. This procedure was carried out at 450 ◦ C for 4 h.
photo-activation mechanism was investigated with a specific exci-
Obtained powders were mixed with an ethanol solution and
tation wavelength, usually the UV [43]. Recently, Gogurla et al. have
thus deposited by spin-coating technique at 2000 rpm for 30 s on
showed the sensing performance of an Au/ZnO plasmon device acti-
two substrate types of, a transparent glass for the optical absorption
vated with diverse radiation wavelengths and tested with several
measurements and an alumina substrate with interdigitated elec-
gases [44].
trodes for the electrical measurements. Thin films were thermally
The present work is paying more attention to both detected
stabilized at 100 ◦ C for 10 min in air atmosphere. The process of
molecules and radiation wavelengths aspects. Recently, we
spinning/stabilization was repeated up to 4 times. Films thickness,
reported [45] the investigation about the difference between the
measured by ellipsometry, resulted to be 250 nm. A final anneal-
chemoresistive properties of thin- and thick films made of pure
ing at 500 ◦ C for 1 h in air was performed. The alumina substrate
nanostructured ZnO in photo-activation mode. This study high-
was finally bonded on a suitable support to be interfaced with the
lighted better sensing features of thin films with respect to those
electronic measuring system.
of thick films. Starting from these results, we decided to focus the
attention on the sensing properties of thin layers of pure ZnO and
of ZnO decorated with gold clusters nanoparticles. ZnO was syn- 2.2. Characterizations
thesized via a simple sol-gel route, whereas Au/ZnO was produced
through an innovative, fast and inexpensive method. Afterwards Both the powders and the films of pure ZnO and Au/ZnO were
the powders were chemically, structurally and morphologically analysed through Scanning Electron Microscopy and Energy Dis-
characterized. Thin films were spin-coated onto alumina substrates persive X-Ray spectroscopy (SEM-EDX spectroscopy), in order to
with interdigitated electrodes. The chemoresistive properties of investigate the chemical composition and the morphology of the
the films were probed vs. different gases (at TLV-STEL concentra- obtained materials. The instrument used was a Zeiss EVO 40 micro-
tion) under photo-activation mode by using four LEDs as radiation scope with an acceleration voltage of 30 kV.
sources: green (525 nm), blue (468 nm), violet (400 nm), and UV The crystalline phase of the films was characterized by X-ray
(385 nm) light. The measurements, carried out in dry air, showed diffraction (XRD), using a Philips PW1710 diffractometer, provided
interesting results. Gold decorated zinc oxide highlighted a higher with glancing-incidence X-Ray optics. The analysis was carried out
selectivity and higher response to several gases than pure ZnO. At at 0.5◦ of incidence, employing Cu K␣ Ni-filtered radiation at 30 kV
the same time, according to the literature [45,46], obtained results and 40 mA.
showed for almost all gases a stronger chemoresistive interaction The optical absorption spectra of the samples were measured
between chemical compounds and semiconductor nanoparticles in the 300–900 nm range using a Jasco V-570 standard spec-
A. Gaiardo et al. / Sensors and Actuators B 237 (2016) 1085–1094 1087
Table 1
LEDs power at the surface of the sensing films, expressed as Watt/cm2 .
Fig. 2. SEM-EDX analysis of a) and c) pure ZnO, b) and d) ZnO gold nanoclusters decorated.
Fig. 4. Total Reflection X-Ray Fluorescence (TXRF) analysis of a) pure ZnO and gold nanoclusters decorated ZnO. b) Magnification of the Au/ZnO TXRF.
Fig. 5. Summary of a) pure ZnO and b) Au/ZnO thin films responses to all tested gases. The full coloured columns represent reducing responses, whereas the striped columns
represent the oxidizing responses.
case of Au/ZnO films (e.g. for methanol R385 /R400 ≈ 12) than pure Moreover, Fig. 6 highlights a faster response and recovery time
the ZnO ones (e.g. for methanol R385 /R400 ≈ 3.7). It is also inter- (calculated as 1/e of the response value) of Au/ZnO than pure ZnO
esting to highlight that, for butanol and methanol, pure ZnO when photo-activated with UV LED (385 nm). This behaviour was
films showed a different behaviour (oxidizing/reducing) in the also confirmed with the other gases analysed, in particular with
interaction between their surface and chemical compounds. This SO2 (Fig. 7) and butanol.
anomalous phenomenon occurs for all the four radiation wave- The influence of humidity on the gas sensing properties of ZnO
lengths used in the sensors electrical characterization, and it could and Au/ZnO sensors was also investigated. The characterization
be ascribed to an induced conductivity switching in ZnO thin film, was performed for those analytes that gave the better chemoresis-
as reported in literature for nitrogen dioxide [54]. Here, two com- tive properties in dry air for the ZnO and Au/ZnO layers. We tested
peting mechanisms were suggested to occur: a change in charge butanol, methanol, SO2 and NO2 by using the incident radiation
carrier density and a participation of oxygen vacancies. wavelength of 385 nm, and NO2 with the green LED. Gas concen-
Fig. 6 shows the dynamic response to 5 ppm of methanol of pure trations were the same used for the sensing characterization in dry
ZnO and Au/ZnO films in dry air. One can observe, for both the films, air. The measures were carried out with relative humidity of 20%,
that a better kinetics of the reaction occurred when the layers were 40%, 60%, and 80%.
photo-activated with the wavelength of 385 nm, with respect to the The sensing responses to 5 ppm of methanol and butanol
other three wavelengths. This behaviour was also obtained with decreased drastically already at 20% RH for both materials, vanish-
almost all the other tested gases and could be a consequence of the ing at 40% RH. This trend is probably due to the interaction between
low-radiation energy, which allows the formation of only few hole- the OH− groups of water with the sensing layers, which hindered
electron pairs. The last could be dragged by the electric field toward interaction of hydroxyl groups contained in the alcohols.
the surface, where they would be annihilated by electrons trapped The SO2 sensing characterization in wet air highlighted interest-
in the surface states, resulting in desorption process and restora- ing features of the sensing layers. The recorded temperatures were
tion of conductance level. Instead, when the energy of the excitation 23.2 ◦ C (RH% = 20%), 23.1 ◦ C (RH% = 40%), 23.4 ◦ C (RH% = 60%) and
wavelength is significantly lower than the energy of the semicon- 23.7 (RH% = 80%). Considering pure ZnO, the response to SO2 quickly
ductor band-gap, no efficient photo-activation occurs to create a decreased when relative humidity was increased. At the same time,
sufficient number of electron-hole pairs. Indeed, in presence of the recovery times became much longer than the one in dry air,
oxygen, the density of charged surface states (O− /O2 − ), remains resulting in incomplete recovery at relative humidity higher than
sufficiently high to cause the pinning of Fermi level [55–57], result- 60%. On the contrary, Au/ZnO sensors showed a gradual response
ing in a great decrease of the semiconductor surface reactivity in decrease to 5 ppm of SO2 when humidity was increased, but the
presence of few ppm of chemical compounds. response remained significant even at 80% of relative humidity, as
shown Fig. 8. Furthermore, the recovery times in wet air were simi-
1090 A. Gaiardo et al. / Sensors and Actuators B 237 (2016) 1085–1094
Fig. 6. Dynamic responses and conductance transients of a) and c) pure ZnO, b) and d) Au/ZnO, to 5 ppm of methanol at 385 nm, 400 nm, 468 nm, 525 nm of excitation
wavelengths. The input and output times of methanol are marked on the figure with GAS IN and GAS OUT, respectively.
Fig. 7. a) Conductance transients and b) dynamic responses of pure ZnO and Au/ZnO to 10 ppm of SO2 at 385 nm of excitation wavelength.
lar to each other as compared to the measurement carried out under increases the lifetime of the photo-generated pairs. This condition
dry air. Regarding NO2 , the results obtained will be discussed in the allows longer time for the charge carriers diffusion and also for their
next paragraph. migration on the catalysts surface, which promote redox processes
The better chemoresistive properties of Au/ZnO than pure ZnO, in the valence and in the conduction bands of the semiconduc-
which arose in Figs. 5–7 especially at 385 nm of excitation wave- tor [59]. Hence, this enhancement can be explained through an
lengths, were clearly due to the gold nanoclusters and they can “electronic mechanism” as well as a “chemical mechanism”. In the
be explained by means of two main reasons. First, the limiting “electronic mechanism”, the Au nanoclusters act as electron accep-
factor that controls the efficiency of light-excited single oxide semi- tors on the ZnO surface, contributing to the increase of the depletion
conductor photocatalysts is the high-rate recombination of the layer by a compensation effect [60]. Therefore, with respect to the
photo-generated charge carriers [58]. In Au/ZnO layers, the pres- pure oxide case, the change in the resistance results larger, lead-
ence of gold nanoclusters leads to an efficient charge separation of ing to the increase in response. In the “chemical mechanism”, Au
the photo-generated electron-hole pairs in Au, which modifies the catalytically activates the dissociation of molecular oxygen, whose
photocatalysts properties on the ZnO surface and, consequently, ionic products diffuse to the ZnO nanograins [61].
A. Gaiardo et al. / Sensors and Actuators B 237 (2016) 1085–1094 1091
Fig. 9. Dynamic responses and conductance transients of a) and c) pure ZnO, b) and d) Au/ZnO, to 5 ppm of NO2 at 385 nm, 400 nm, 468 nm, 525 nm of excitation wavelengths.
1092 A. Gaiardo et al. / Sensors and Actuators B 237 (2016) 1085–1094
could play a fundamental role. Sarina et al. [65] and Mukherjee et al.
[66] demonstrated that, when gold nanoparticles are illuminated
with a suitable radiation energy, the conduction electrons in the 6sp
band of gold nanoparticle surface can gain energy from absorption
of light via the localized surface plasmon resonance (LSPR) effect,
and then migrate to the higher energy levels of 6sp band through
an intraband migration. These “hot electrons”, which shift to the
higher energy levels, can be captured by oxidizing molecules such
as oxygen or, as is our case, NO2 . Then, in the case of the inter-
action between Au/ZnO films and NO2 , this gold feature leads to
a greater change in layers conductance and to an improvement of
chemoresistive properties. In order to understand the mechanism
that occurs at the surface between the nanostructured material and
NO2 , which is out of the scope of this work, it would be necessary
to follow the reactions by using a proper technique, such as XANES,
and to test other oxidizing gases at different radiation wavelengths.
4. Conclusion
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[59] V. Iliev, D. Tomova, L. Bilyarska, A. Eliyas, Influence of the size of gold in experimental physics at University of Ferrara. Research activity, carried out at the
nanoparticles deposited on TiO2 upon the photocatalytic destruction of oxalic Sensors and Semiconductors laboratory of the University of Ferrara, has consisted of
acid, J. Mol. Catal. A: Chem. 263 (2007) 32–38. investigations on basic phenomena in semiconductors and top ractical implementa-
[60] S. Matsushima, Y. Teraoka, N. Miura, N. Yamazoe, Electronic interaction tions of sensing devices. Author of more than 140 articles in peer-reviewed journals
between metal additives and tin dioxide in tin dioxide-based gas sensors, Jpn. and of more than 100 contributions to the proceedings of international conferences,
J. Appl. Phys. 27 (1988) 1798–1802. reviewer and/or editors of numerous journals of Physics and Electronics, organizer
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bonding, morphology and reactivity of atomic oxygen, Phys. Chem. Chem.
Phys. 13 (2011) 34–46. Cesare Malagù Bachelor in Physics at the University of Ferrara in 1997, he got his
[62] I. Maxwell, Driving forces for innovation in applied catalysis, Stud. Surf. Sci. PhD in 2001 in experimental physics. Postdoc with the National Institute of Physics
Catal. 101 (1996) 1–9. of Matter he received a four-year research grant starting from 2001. Fellow at the
[63] D.T. Wickham, D.H. Parker, G.N. Kastanas, M.A. Lazaga, B.E. Koel, Reactivity of University of Wales, Swansea in 2002. Research activity, carried out at the Sen-
oxygen ad atoms on the Au (111) surface, Prepr. Am. Chem. Soc. Div. Pet. sors and Semiconductors laboratory of the University of Ferrara, is mainly based on
Chem. 37 (1992) 1034–1037. themodeling of transport phenomena in nanostructured semiconductors.
[64] M. Haruta, S. Tsubota, T. Kobayashi, H. Kageyama, M.J. Genet, B. Delmon,
Matteo Valt is a chemistry student at university of Ferrara, actually working on
Low-temperature oxidation of CO over gold supported on TiO2 , ␣-Fe2 O3 , and
a Master’s degree thesis in chemoresistive gas sensors at department of physics
Co3 O4 , J. Catal 144 (1993) 175–192.
focusing on graphene based materials for gas sensing Author Biographies applica-
[65] S. Sarina, E.R. Waclawik, H. Zhu, Photocatalysis on supported gold and silver
tion. Previously bachelor graduate in chemistry at university of Ferrara with a thesis
nanoparticles under ultraviolet and visible light irradiation, Green Chem. 15
on copper chelators and their biochemical and biomedical applications.
(7) (2013) 1814–1833.
[66] S. Mukherjee, F. Libisch, N. Large, O. Neumann, L.V. Brown, J. Cheng, J.B. Sandro Gherardi Bachelor in Physics Technologies at the University of Ferrara in
Lasiter, E.A. Carter, P. Nordlander, N.J. Halas, Hot electrons do the impossible: 2002. Research activity carried out at the Sensors and Semiconductors laboratory of
plasmon-induced dissociation of H2 on Au, Nano Lett. 13 (1) (2013) 240–247. the University of Ferrara about gas sensing and industrial applications of monitoring
devices by nanostructured semiconductor based sensors.
Biographies Giulia Zonta She received the Bachelor’s Degree in Physics and Astrophysics in
December 2010 (110/110 cum laude) and the Master’s Degree in Physics in October
2013 (110/110), at the University of Ferrara. In January 2014 she started her Ph.D. in
Andrea Gaiardo He obtained his Degree in Chemistry at the University of Ferrara in Matter Physics, working with the Sensors Team, coordinated by Dr. Cesare Malagù.
2011 and the Master’s Degree in Chemical Sciences at the University of Ferrara in In the April of the same year she obtained the recognition “Ferrara School of Physics”,
2013. Now, his work is focused in the field of innovative inorganic semiconductors that rewards the internationality of her Master’s thesis work. Currently her research
for applications in gas sensing. He started his PhD in Physics at the University of focuses on the study of the physic-chemical behavior of chemoresistive nanostruc-
Ferrara in November 2014. tured gas sensors, put in contact with volatileorganic compounds (VOCs) of medical
interest. With her team she won Unife Cup2013, a business plan competition that
Barbara Fabbri She obtained her master degree in Physics at University of Ferrara
rewards innovative start-ups and StartCup Emilia Romagna 2014, with the objective
in 2011 and her PhD in Physics in 2015 at the same University. Currently she is a
to create a start-up for the realization of devices for medical screenings. Now she is
Postdoc researcher involved in the field of gas sensors and micromachining.
the co-supervisor of two students which are working for the Bachelor’s and Master’s
Alessio Giberti Bachelor in Theoretical Physics at the University of Ferrara in 2000, Degree in Physics respectively.
he obtained PhD in Physics of Matter in 2004 at the Physics Department of the
Nicolo Landini was born in Bentivoglio (BO), Italy, in 01/09/1987. He has attained
University of Ferrara. His research since PhD is focused on the field of semiconductor
the Master’s Degree in Physics on 18/12/2014 at the University of Ferrara, with a
gas sensors based on nanostructured metal oxides, with particular interest toward
thesis aimed to the study of tumor markers with nanostructured sensors, combin-
the electrical and selectivity properties.
ing for this research solid state and soft matter physics. He is a PhD Student since
Vincenzo Guidi Bachelor in Physics at the University of Ferrara in 1990, fellow at 28/09/2015 in the same university, under Dr. Cesare Malagù mentorship.
“Budker Institute for Nuclear Physics” of Novosibirsk (Russia) in 1991. Thesis of doc-
torate in experimental physics at Legnaro National Laboratories in 1994. Researcher