Bharat Heavy Electricals Limited, Piping Centre, Chennai Technical Delivery Conditions for IS 3589 Pipes TDG : 07 Rev 05 Date:- 16 August 2007 Pagelof2 | 1.0 SCOPE Ww This Technical Delivery Conditions specify the requirements in addition to 1S:3589 for electrically welded (ERW \ SAW ) steel pipes. The pipes are intended for water services (under Non-IBR piping system only). The pipes shall conform to the size, grade and quantity as specified in the purchase order. 1 1 ob 2.0 MATERIAL 2.1 The plates / coils used for pipe shall meet the requirements as per IS: 3589 Grade Fe 410 MPa including mechanical test requirements. 3.0 DIMENSIONAL TOLERANCES 3.1. The tolerances limits are: OD:- Upto NB 1600 mm: +4mm; Above NB 1600 mm: + 6mm Thickness:- Upto 14mm : +1.3mm /-0.8mm; Above 14 mm : +1.4mm /- 0.8mm. Length:- for OD upto 1300 mm: +10 mm/- 0 mm; for OD above 1300 mm : + 50 mm. Ovality ( Difference between major and minor inside diameter) : 0.5% maximum ‘Squareness of ends: The ends of pipe section shall not vary by more than 3 mm at any point from a true plane perpendicular to the axis of the pipe and passing through the center of the pipe at the end. 3.2. Other tolerances shall be as per IS: 3589 4.0 MANUFACTURING 4.1 The pipe shall be of longitudinally welded or spirally welded as indicated in the P.O. 4.2 The ends shall be edge prepared as indicated in the purchase order. 4.3 Circumferential seams shall be 1500 mm apart from each other and from ends. 4.4 Allpipes shall be completely finished and free from surface, sub surface defects such as pits, cracks, weld spatters & laminations etc. 5.0 NDE 5.1 The spiral welds/butt welds of length 100 mm from both the ends of the pipe shall be radiographically tested 6.0 HYDROSTATIC PRESSURE TEST 6.1 Each pipe shall be subjected to a hydraulic test pressure as per IS: 3589 (Le., using the formula P = 2ST /D ) 7.0 INSPECTION 7.1 All pipes shall be inspected by the vendor prior to BHEL / Customers’ inspection BHEL or BHEL authorized inspector / Customer will select the pipes at random and carryout the inspection. The necessary Material Despatch Clearance Certificate is to be obtained by the vendor prior to the despatch of material. i | — ‘Approved by . P.Elangovan, QA Se-# C. Karunakaran, Engg @ =| K.Ganeshan, MM K. Vedaprasad, QC { :Bharat Heavy Electricals Limited, Piping Centre, Chennai ‘Technical Delivery Conditions for IS 3589 Pipes TDG : 07 Rev 05 Date:- 16 August 2007 _ 8.0 82 9.0 94 92 10.0 10.4 10.2 Page 2 of 2 PAINTING AND PACKING Unless otherwise specified in the Purchase Order, all the pipes shall be coated with resin type translucent dry type rust preventive on the outside; pipes of diameter above NB 450 mm, shall be coated inside also. Spiders are to be provided on both ends of the pipes as per the drawing - if indicated in the enquiry / Purchase Order. MARKING All pipes shall be paint stencilled, hard punched with the following details. Paint Stencil Hard punch > Specification > Specification > Heat number > Heat number > Pipe number > Pipe number > Manufacturer's identification > Manufacturer's identification > Material Code > Size In addition to the above, for the pipes directly despatched to project site, the following details ( furnished in the P.O. or separately }shall be paint stencilled & hard punched on both ends of the pipes > Work order No > DUNo > Project name > Quantity > Weight CERTIFICATES Three original test certificates typed in English shall be submitted along with the Inspection report. The test certificate shall furnish the following details. Purchase Order references. Test Certificate number. Specification, grade, size, quantity Heat number of plate (or pipe number with traceability to heat number) Chemical composition and mechanical properties Hydrostatic pressure test report RT Report, ' P.Blangovan, QA Aft C, Karunakaran, Engg « K.Ganeshan, MM Cea K. Vedaprasad, QC ‘a / ‘Approved by = \ —_ Ooea 7 T Aa OMDSONE MAE i IBEES 3 OUTER SURFACE 3E| al # |. woxt|s |r foe FIG-A £.P.DETAIL. FOR PIPES OF THICKNESS ABOVE 14mm = . od Yj al Ql Ge PIPE SIZE | @d1 4s * | oD XT o-2t | STYLE-D [P.DETAIL FOR PIPES OF THICKNESS: BHARAT HEAVY BLECTRICALS LIMITED 3a PIPING CENTRE CHENNAI 600 017 im DEPT], GRADE Stns AT ((G) REF. TO ASST JOCR-ORE. rw elo aa pe] St | OX "EDGE PREPARATION DETAIL | ‘te ” FORT PIPETDINGSIG00) va | 4-80-999-93079 00) + Tt a eaREV TOATE [arene [APPROVED ig 2 ey 4 SPIDER LOCATION ‘ALL OMENSIONS ARE IN MILLIMETRES, SPIDER LOCATION 0.0 O0xT ISA 75x75x6 ; 2Nos. — SPIRAL/LONGITUDINAL WELDED PIPE (2 LOCATIONS IN 10 MTR. PIPE ) ISA7Sx75x6 DETAIL — 6 MEW ~ A sae —p hiner pea BHARAT HEAVY ELECTRICALS LIMITED joan | C.KUMAR Yf.04.08 | Yak CHENNAI 600 017 |APPD] C.K.KARAN, 11.04.08 DEPT [GRADE oF] lowTOr. Di BRE Jey wf SCALE Nas WEIGHT (KG). | REF 0 AS8¥./0u) BRE [rat wm) mor 1A > 1000 Tm SPIDER ARRANGEMENT FOR + u ‘CARD CODE o DRAWING NO, Rev 4-80-999-93078 |00) FOR PIPE DI T T al ¥ Teese Sie Ati PIING CENTRE CHENNAI aT TED | QUALITY PLAN FOR CW PIPING ( STRAIGHT PIPES SIE NEE 1000) [ PHO? TOTS TOROTST—] *PING CENTRE CHENNAI = 17 REV.NO : 6 PROJECT: BOKARO-TPS."A" (1 X 500 MW) r f o 18.002008, Cie eae BHEL CUSTOMER Nos : 0008 P03, pace 8 a FORMAT T st | components TweEOF | quantum | RereRance | acceptance | “GF | acenoy TEL CPERATION | CHARACTERISTICS | CLASS | _cHECK | oF cueck | Document | ““nonus | econo ETS pewaxs _| : 2 = 2 2 6 z 3 3 io cn ‘STRAIGHT | 7 i 10 | PIPE: Isa569 ‘Chemical Major | Verification | One/heat 13589 To fe oly | (Congltucinal sire | teshercat War ietest | Onerheat 1S3se0 To [2° |W | ro%winessy | | | weldedsine)" | Soundness Major | Hyarauictest | too% 15.3589 re [ew enelg pwd. | Rasoaraiy | 10% | - |e tenet | | Dimension Major | Measurement | Random 1.3680 | oto Je |w[necnewnyewar | ! | Regier | 20 | Coating (intemal | | i | | | (0) | Suface Degree of cleantiness | Major | visual 100% Biastcleantonearwhite metal. | HC |p. ty | Preparation of {Poy | pees bod | | | (©) | PRIMER = Epoxy Resin based Major | Visual & Each pipe ‘Minienum OFT-60 microns: He Poiv. | “* Brand Name as zhoan Prine, Someter | 1 | prove ae. ‘measurement || sbvefRetpage2 | (©) | OVER COAT = Cos! tar epoxy finish ‘Major | Visual & Each pipe 2. coats, OFT:100 microns min HC ep tw | | Paint Elcomoter | | measurement Per cost Total DFT: Pimar + | | ‘Overcoat =280 microns min \ (@)_ | Inspection of Dry Fim thickness Major | Visual & Each pipe at Dry fir thickness Ho |e | w. | *spots identification | | Soatng orn Ercometer | Sapotetmn Bomeomeme, | yo | eram | Holiday detection | aor | viuat 100% No Hetgay fone fe | | sme ey | | | Bees ‘Legends T ~ PREPARED By eveweos | W'taNueAoTURER susconTRAcTOR | i CA | APPROVED BY | 8: GHELEMEL Authorized Inepasion agercy | a | | Sh P :Pefom. | 1 ommroved [3 jis i i . | i (ARTHANAN, ‘GPANNEER SELVAM t NAME_& SiQNATURE i SOBAR VALLEY CORPORATION e Bena: ayoz PATEL PENG CENTRE CHENNAI ~17 ‘BHARAT HEAVY ELECTRICALS Lt ‘QUALITY DEPARTMENT. PROJECT: BOKARO-TPS-"A" (1 200 MW) ‘GURL PLAN FOR GW PIPING (STRAIGHT PIPES SIZE NSS 1000 MIN) | GPNG+ TOTSTORCTET REV. NO : 90 BATE: 18.08.2008 PAGE: 20f2 (BERGER PANTS. (2) SHALIMAR PAINTS @)ASIAN PAINTS (0 SENSION & NICHOLSON (006 CAABOLNE Uy spproved ‘QA03 BHEL CUSTOMER Nos : 0666,7013 T y FORUAT ‘St | COMPONENT & TyPeoF | quantum | REFERANCE | ACCEPTANCE | OF AGENCY No | OPERATION caracterisrics | cuass | cHeck | orcueck | oocumenT | “Norms | econo [Mw Te REMARS 1 2 3 4 6 fe 7 8 S 10 1 30 ver ground Bi a (@) | Surace preparation | Powertooiceaning/ | Major | Visual 100% | Free ftom al ir ot, grease, | «= HE [PIV of outside eurlace | Rotary wire bush rust, scale, weldsieg, : ‘luxdepositforeign matters etc Oy : Primer Rad oride Zinc Major | Visual & 100% | Minimum DFT: 80 microns wo fe |v | | Phosphate primer to Etcometer is:t27ae “Toa DET= | | Pamer+ Finish | 2 | 425 microns min 46) | Finish paint ‘Synthetic enamat 82882 | Major | Visual & 100% | Minimum OFT: 78 microns, ue [pow ‘smoke grey cha Elcometer | | No.692 As per IS: 5 Measurement | | | 4.0 | Coating (External) — Burried Piping ‘ | 'No painting required for Pipes buried (under ground) ~ as Coal Tar Tape { | ‘wrapping shal! be cared out at ste, Surface shall be cleaned with wire brush / power | toot | 5.0 | Marking & Work order NO, Du No, | Major | Visuat 100% | Each pipe punched & stenciled He entiation Length Makers | As perP.0 | {entifcation| 1 | L I L | ‘APPROVED PANT ERS 3 een E TV C Leter at — . SHODAN VALLEY CORPORATIO: Elscvieay Department ae oe