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a4 ‘Summary of Stress Ranges for Fatigue Tests Stay Test Fatigue | Component Fatigue Test ‘Type of Stay No. of Cycles Stress Range! ‘Stress Range? MPa “MPa 2x 10% 213 3 4 2x 108 228 [Strand * or uncoupled bars guage 159 aie 1x 10° 443, 2x 10% 282 s 2x 108 194 297 ~ 5x 10° 370 1x 10° 512 2x 10% 99 4 2x 10° 122 | Bars * with (epoxy fited) couplers} EY se a 105 a 1x 10° 244 "To ensure fatigue quality of stays, ? individual strand, bar, wire, or glued, coupled bar, respectively 3 Soe Section 9.2.2 and 3.2.3, * See Section 3.2.4 5 See Section 3.2.1 10° ‘Single cloment ‘Acceptance Standard Cable test criteria Design limit Stress Range (Mpa) 108 to" 108 Life (Number of Cycles) Is recommended that stay specimens be tested at 2 x 10° cycles. * Upper bound stress level shall be 0.45 ', 10° 10" A = Quality Assurance (17 MPa-coupled ber, 69 MPa strand and uncoupled bar, 103 MPa-wire) ‘Ag = Length effect, anchorage stress riser, safety (95 MPa) FIG. 3.1 FATIGUE SAFETY PHILOSOPHY " RECOMMENDATIONS F. Corrosion: Prior to shipment from the manufacturer, all wires shall be free from visible corrosion. One § m long wire sample shall be taken from every 10 Mg or portion thereof produced from each heat of steel. The sam- ple wires steel surfaces shall be thoroughly exposed (when coated) and inspected for evidence of corro- sion. If visible corrosion is found, the wire quantity rep- resented by that sample shall be rejected, 3.2.2 Strand Strand used in stay cables shall conform to ASTM AAIGIAZIOM "Standard Specification for Steel Strand, Uncoated Seven-Wire for Prestressed Concrete," and shall be weldiess, low-relaxation grade. 12 COMMENTARY C3.2.2 Strand ‘The frequency of occurrence of welds in wire rod should be limited to one weld per each 500 kg of rod. Low-telaxation grade is recommended because the low- relaxation strand: (1) has proven to have a sound tensile strength throughout the entire length as it has been subject- ‘ed to a near breaking load in the low-relaxation treatment; (Q)has better straightness (cast) for easy cable fabrication. Hot dip galvanized strand has been used on several major cable-stayed bridges outside the US. Galvanized steand is made from either as-galvanized wires (in Japan) or

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