240PKJ-1B TCM PARTS MANUAL DIESEL ENGINE C240PKJ C240PKJ-06 C240PKJ-11 C240PKJ-12 C240PKJ-17 C240PKJ-20 ISUZU TCM CORPORATIONCRAODE COK-YASOF, TEM Te PFI OLY FY ORBMBHERBLTET. BACERICOWT BRCORLOML, DTRMOUR- VRES (SH), LLY OWR- WEES (S @), BRESSLVRLMEARULTC LEN, RMOBKES (SH) MMA, LYYLONMES (BM) E, SULFFOy ETM THRE TET. MES (SH) CRAIC OWT BREW D D> BAERT, BHUZb AFANOWB, B COS#, BLES OHSS (FG. No.) € REZOOR, BH EMUEVE RI, =} RTTET. om OmmEL aT Eb» > BRERT, BEAR ERSBRES, 1 COSH, SLES OBES (FIG. No) & B, SRP RED ERY KOE SR, > RNGET. DUET. MBS KLOCS ASSY #URERLET. op BREGBERLET. 0. s. A-NGAAEMBRERLET. LH JO4 KI — WMP SAT ules PLEPAABRERLEF. EMERLET. stp SREGRERLET. RH JI4 1 - WAP EAT * LY BEUAY LOMBBRE AMERLET. RUST. t MAERLET. AR BRCGULMERALET. z WHERLET. L RSERLET. GRD YULHRF LEST FORD # MARIE L EA RIL-EBLUSIFLER + BMRLTUREA, hLOTEMIL-KERLE t. BAL, BEALOKOFER<. RETSCEKHVETOT, SSPUHTTRK KS.INTRODUCTION This Parts Catalogue contains the component parts of the engine mounted on 7M FORKLIFT TRUCK. How to order parts When ordering, be sure to specify the model name and serial number (machine number), engine type and serial number (engine number) of your machine, as well as the part number and desired quantity for each part. The machine serial number (machine number) is indicated on the machine name plate, the engine serial number (engine number) is punched on the cylinder block, Serial number Seehine| Traber) (engine number) ID Plate o Engine type Engine type name = peaartre Engine seve —~ manufacture Wsuzu se wae | Years 1D Plate How to use the Parts Catalogue To find a part number after Search the section from Confirm illustration part understanding the part =| Contents, find the FIG. number and machine name. number of the parts number. number list. os Search the Contents, find ‘The part number, shape, the FIG. number of name and record are ilustration. clear. To find a part number after understanding the location of assembly Abbreviations and symbols ASSY Assembled unit. RH - Left-hand side as viewed Os. Oversize. from the flywheel side. US. + Undersize. Thickness. STD: Standard. Number of teech on the gear. * AR Materals and specifications subject to change without notice. The marketable part set or kit. Quantity required. Length. Not sold separately. Not illustrated. Optional parts. Right-hand side as viewed from the flywheel side. The grade of the tighetening allowance between a cylinder body and a liner and the grade of the clearance between a liner and a piston are shown. For parts replacement procedures, refer to the Shop Manual.APPLICABLE MODEL eS ENGINE TYPE "APPLICABLE MODEL FDISCoH D208 FOISTOH Fo20TS FO18C9H 02508 FOtTOH Fo2sTs c2s0PKs FDISCOH Fo20T6 FDISTOH Fo2sT6 FO1ECoH FosoTs FDIBTOH (C240Ps-08 FOTSWoH Fo20we FOTEWoH Fo2swe FDIOTSEXR, FD20T6EXR FOISTOEXR FD2STEEXR |FDIsTOEXR FOSOTBEXR FD1sCoH FD2008 FDISTOH FD20TS FD1ecoH Fo2sc6 FD1eToH FO2STS Fo1s9H FD20TS FOISToH FD2STS FDtecoH FDs0TS FDteToHCONTENTS A:O240PKs Dp: C240PK-2 8 R B:C2a0PK.06 EB: Ga4OPKa7 C:GeM0PKIAs_F:G2d0PRI-20 SECTION sm FIG.No. Bes ENGINE BODY Ey oUaRE CYLINDER BLOCK _ yretoy? 1 PISTON.CRANKSHAFT & FLYWHEEL RNY, 29L7 eI NADIA AIM 2 TIMING GEAR & CASE S487 FH B-K 3 OIL PAN. AMR ra FLYWHEEL HOUSING DIT RIA-NWADG ED 5 HEAD & VALVE MECHANISM Ry FINI AHEKL CYLINDER HEAD Usa K 6 VALVE MECHANISM. KUPAH=ERL 7 INLET & EXHAUST SYSTEM Tyby h&LeI—-Zb AIR INTAKE & EXHAUST SYSTEM (A,B,C,E.F) zrrP-ty J; 8 AIR INTAKE & EXHAUST SYSTEM (0) EP— 15 ° THROTTLE VALVE (D) ABy hIT 10. INTAKE SHUTTER (D) ALF -FYe ys 11 LUBRICATION SYSTEM eee OIL PUMP_ AAWRET 42 OIL FILTER AAW AMS 13 OWL PIPE AAA T 14 COOLING SYSTEM eee COOLING SYSTEM gard 15 FUEL SYSTEM Rae FUEL SYSTEM (A.8,C,E.F) arIWy ZF 16 FUEL SYSTEM (0) Za=IWyZFhs 17 NOZZLE EW 18 INJECTION PUMP (1/2)(A,B,C,E,F) ALP EI ay RET 49 INJECTION PUMP (2/2){A, FY AvP ey ar Re 20 INJECTION PUMP (D) ALP Iya rR YT 24 GOVERNOR (INNER PARTS)(D) BNF ALFNHY) 22 FEEDPUMP(D) DA=KRYT 23 FUEL FILTER (A,B,C,F) Ja-INI74 We 24 FUEL FILTER (0) Ja-zW74Ws 5 FUEL FILTER (E) - Ja Ew 4 26 ELECTRICAL PARTS EL RYN STARTER,GENERATOR & ELECTRICAL PARTS. ASB, FrRU-FRIVI VAN a7 STARTER (INNER PARTS)(A.B.E.F) Maecer aces 28 STARTER (INNER PARTS)(C) ABB (4 FIX 29 STARTER (INNER PARTS)(D) ZEB (FEF) Ed (GENERATOR (INNER PARTS)(A.C,D.E.F) xR—B (4 VFN—Y) at GENERATOR (INNER PARTS)(B) ERS (1 2FR—Y) 32 PARTS NUMBER INDEX _ BOE BIRT 125FIG. 1 CYLINDER BLOCK NAT DyFIG.1 ASC2WOPK) Di cago K-12 BiCoaopkdoe =: Gas0PK-17 CC240PKI-11 —FCaK0PKI-20 item No. Part No. Mark| Description Reqd] Remarks : serial No. aues| BRS BS BEA fae 8S : RSH 26 [z-8-97113-742.0 | * [PACKING WAT 1 27 |7-0-2868-0820-0 BOLT me 2 28 |Z-0-2868-0820-0 BOLT a 2 ~ |Z-0-2808-0820-0 BOLT ae 2 29 |z-8-97045-928.0 | * |GASKET Who 1 30 |Z-0-5004-1026-0 BOLT&WASHER, EI 2 - |Z-0-5004-1022.0 BOLT&WASHER: ae wRIe 6 31 |z-9-09664-001-0 PLUG Hr 1 32 |z-9-09878-597-0 PIN ey 2 33, |z-9-89112-911-0 BOLT am 1 34 |z-6-94459-44-0 DOWEL rou 2 35 |z-5-11740-021-2 BREATHERAIR me 1 finc.43 36 |z-9-09921-099.0 | * |PACKING ee 1 37 |z-5-09966-086-0 PIPE,VINYL war 1 38 |z-9-09915-238.0 cur Mr 1 39 |z-0-2808-0816-0 BOLT ah 1 40 |Z-9-0916-4508.0 WASHER 1 at |z-o-12963-112-4 SPACER wt 1 42 |z-8-94111-750-1 | * |SEALOIL ah 1 |ABDEF - |55599-62961 * |SEALOIL ae 1 |e 43, |z-9-11745.024-0 ELEMENT ih 1 44 |z-8-94915-495-0 FOOT,RH ob 1FIG. 1 CYLINDER BLOCK NAT DyFIG.1 AC2OPK) DO: Ca40pK 412 BiGeaopKi-os —E: Caq0pK-17 C:C240PKI-TT _F:C240PKI-20 Item Nol PartNo. | Mark] Description | Reqd] Remarks : serial No Suts| RES [eS BRIE ‘R HE: TSH A |z-5-41210-17-4 CYLINDER BLOCK ASSY Wa TDyMrAY | 1 [INC.1-10,13 1 |NO PART NO. # |BLOCK,CYLINDER, 709 1 2 |z-9-09802-591-0 BOLT om 10 3 |z-5-11219-.008-0 cup wo 2 4 |20801-08311 BEARING KIT NPA 1 |sTD - |z-5-11631-008-0 BEARING KIT,FRONT NAIA ob 1 |U.S.-0.25mm BEARING KIT,CENTER NANA ok 1 |US.-0.25mm : BEARING KITREAR NPA ok 1 [US.-0.25mm : BEARING KITFRONT AP 1 : BEARING KIT,CENTER API ak 1 + |Z-5-11643-001-0 BEARING KIT REAR NPA ak 1 5 |z5-11219.018.0 cur 1 1 6 |z511219.017.0 cur at 1 7 |z-5-11219.015.0 cup i 2 8 |z-5-09600.013.0 cup wt 1 9 |Z-1-09800.005-1 cup a 3 St |2.5-87813-280-0 LINER SET Stheyk 4 JINC.10 & ete. GRD-1 - |Z-5-87813-281-0 LINER SET tek 4 |INC.10 & ete, |@RD=2 + |Z-5-87813-282.0 LINER SET Hteoh 4 |INC.10 &ete. 10 |LINER,CYLINDER ut 4 - |LINER,CYLINDER Ht 4 - |LINER,CYLINDER, ut 4 - |z97176-8990 | * |LINER,CYLINDER ut 4 |GRD=2, cx - |z897176-0000 | * |LINER,CYLINDER, xt 4 |@RD=3, Ax - |z897176-901-0 | * |LINER,CYLINDER, Ht 4 |GRD=3, cx 11 |2-8-94250514.0 cur bo 1 12 |2-5-11129-006-0 Jour 2 13 |2-8-94155-815-2 DUCT,WATER 1 14 |2-5-09605-019-2 PLUG 2. |-2000.2 - |Z-5-09605-.019-2 PLUG 3 |2000.3- 15 |2-9-9920-28140 PLUG 1 16 |Z-9-0957-1414.0 GASKET 1 17 |26-1171-190-1 FOOT,LH 1 18 |z-8-97127-049-0 covER 1 19 |z5-11811-046-1 PLATE TF 1 sz |z-6-87811-341-1 GASKET SET I pyhtoh 1 |AB,.0E INC.20,26,20,36,42 & ete. - |z-6-87811-3904 GASKET SET BRbyheok 1 |e INC.20,26,29,96,42 & etc. + |z5-87812-644-1 GASKET SET Aba 1 iF INC.20,26,29,36,42 & etc. 20 97365-6900 | + |PACKING NA 1 a 0815-1040-0 PIN ey 2 22 5004-0822-0 BOLT om 5 23 09902-299-0 NIPPLE a 1 24 0816-1032-0 PIN ey 1 25 11219-083-0 COVER an 1FIG. 2 PISTON,CRANKSHAFT & FLYWHEEL EAR II ATRRIIA 8 oF. Secoups FIG. 2 D: C2sopKA2 item No| Description | [Reqd] Remarks: serial No. rd BEL 8 HS: RSH 1 [20801-07131 BUSHING KIT 1 [incz STD + |20801-07141 BUSHING KIT rok 1 fine.2 U.S.-0.25mm + |20801-07151 BUSHING KIT TVA tok 1 jinc.2 2 |Z-8-94453-520-0 WASHER, THRUST im 2 + |z-8-97042-262-1 WASHER, THRUST a 2 si |z-5-87813-280.0 LINER SET te 4 |INC3-68 & etc. GRD-1 - |z-5-87813-281-0 LINER SET tek 4 |INC.268 & etc. GRD=2 + |z5-87813-282.0 LINER SET Hite 4 |INC268 & eto. GRD-3 3 |ze-07176-864.0 | « |PISTON ea 4 |GRD-ax - |z8-97176-865-0 | * |PISTON ean 4 |GRD-cx 4 |z8-04871-4420 | * |RING SET WA ok 4 5 |z6-12011-017-0 | # |PINPISTON ey 4 6 |z-5-09587-001-0 | * |RING,SNAP 8 A |z-5-12290-039-1 CONNECTING ROD ASSY 4 |iNcz-10 7 |NO PART NO. # |ROD 4 8 |z-5-12251-005-0 | * |BUSHING 4 9 |z-5-12295-009-0 BOLT 8 10 |Z-5-09409.016-0 NUT 8 11 |Z-8-94142-208-0 BUSHING 4 |stD + |z9-94163-174.0 BUSHING Te 4 |us.-0.25mm - |z-9-94168175.0 BUSHING ar 4 12 |Z-8.04109-860-0 (CRANKSHAFT DATE 1 13 |Z-9-0816-1220-0 PINSTRAIGHT ey 1 14 |Z-8-97176-264-0 BEARING aa 1 |ABDEF - |03020-06302 BEARING ar 1 Ic 16 |z-5-12890-116-1 FLYWHEEL Tem 1 |ABDEF INC.16 ~ |58693-62341 FLYWHEEL THe 1 |c INC.AB 16 |z-9-12999-605-1 GEAR,RING 1 17 |Z-9.0815-0616-0 PINSTRAIGHT 2 18 |z-8-97085-984-1 BOLT 6 19 |z-5-12996-010-1 WASHER 1 20 |z-9-0803-0743.0 KEY,FEATHER 1 21 |2-5-12521-025.0 GEAR 1 22 |Z-9-12962-03.0 THROWEROIL 1 23 |2-9-12973-605-2 PULLEY ry 1 24 |2-9-09802-606-0 BOLT am 1 25 |z-9-12979.0160 WASHER ie 1TIMING GEAR & CASE GALT EF-BG-K FIG. 3FIG. 3 A:O240PK) ——D- CadoPKest2 E:Coa0Pici-os — E: CaoPKi-t7 C:CaM0PKITT — F:C240PKI20 Item Ne PartNo. Mark] Description Reqd] Remarks : serial No. Sues| aes | |e BRE {BE HE: SBE 1 |z5-11811-047-0 CASE,GEAR| rR 1 St |Z-5-87811-341-1 GASKET SET 2B Xpybteoh 1 |ABDE INC.2,4 & ete. - |25-87811-999-1 GASKET SET 2B Ahybeob 1 |e INC.24& ete. - |125-87812-644-1 GASKET SET BXiybeoh 1 |F INC.2,4 & ete. 2 |z-5-09626.07-.0 | * |SEALOIL ns 1 3 |Z-9-11827-045-0 POINTER,GEAR Bos 1 4 |\zee7tts-743.0 | * |PACKING Rea 1 5 |Z-0-2808-0845-0 BOLT em 7 6 |Z-0-2808-0825.0 BOLT me 6 7 |2-11921-000-0 COVER n- 1 8 |z-8-97118-698.0 PACKING Nee 1 9 |Z-0-5004-0612.0 BOLT&WASHER Rm 2 10 |Z-8-94334-855-0 GEAR ee 1 11 |Z-0-5004-0816-0 BOLT&WASHER, EaeT 4 12 |o3000-06207 BEARING NT 2 13. |z-5-11321-091-0 SPACER wt 1 14 |z-5-11922.018-.0 PACKING ott 2 15. |z-5-11321-096-0 COVER an 1 16 |z-0-2808-1090-0 BOLT vm 2 17 |o1400-10010 NUT tok 2 18 |o2010-00010 WASHER Tie 2 19. |z-9-09160-510.0 WASHER Tie 2 20. |z-5-12525-014.2 GEAR ca 1 a1 |Z-5-12538-.018.0 SHAFT snk 1 22. |2-5-09800-082-0 BEARING are 2 23 |Z-5-11321-038-0 COVER an 1 24 |z-5-11922-018-0 PACKING Ne 1FIG. 4 OIL PAN HW yFIG. 4 ASC240PKs —D: O240PKA2 B:G240PK-05 B C240PKIA7 CiCeqoPK-T1 _F: C2doPKC-20 item No] PartNo. Mark] Description | Reqd] Remarks : serial No. sues] sas |S BRE fae 8S: SSE 1 |z5-11960-072-2 PAN,OIL ny 1 [ABCEF INC2,3 - |Z-8-94896-242-0 PAN,OIL wy 1 |b INC.2,3,11,12 2 |z-9-09662.0120 PLUG rer 1 st |z-5-87811-341-4 GASKET SET B'Xrskteyh 1 |ABOE INC.3,6,13 & eto. ~ |z6-87811-339-1 GASKET SET BTpyhteoh 1 |e INC.3,6,13 & etc. - |z5-87812-644-1 GASKET SET Bt Xhyheob 1 |F INC.3,6,13 & ete. 3 |z-9.0957-14160 | * |PACKING woe 1 4 |Z9-94470-548-2 CASE ra 1 5 |Z-9-09651-133.0 SHIM AR |1-0.30mm - |Z-9-09681-134.0 SHIM AR |1-0.35mm Z-9-09651-135-0 SHIM AR |t-0.40mm Z-9-09651-136-0 | SHIM AR |1-0.45mm Z-9-09651-137-0 |SHIM AR |1-0.50mm - |2-9-09651-138-0 SHIM AR |t-0.55mm - |z-9-09651-139-0 SHIM AR |t-0.60mm - |z-9-09651-140-0 ‘SHIM AR |1-0.65mm - |z-9-09681-141-0 ‘SHIM AR |t=0.70mm ~ |z-9-09651-142.0 ‘SHIM AR |t=0.75mm 7-9-09651-143-0 ‘SHIM AR |t-0.80mm - |z-9-09651-144.0 ‘SHIM AR |tq0.85mm ~ |Z-9-09651-145.0 ‘SHIM AR |t-0.90mm 6 |z9-97045-3220 | * |GASKET Wyk 1 7 |Z-0-5004-0816-0 BOLT&WASHER BaBI 30 - |Z8-97015-515-41 BOLT&WASHER See 2 8 |z5-11760-147-0 GAUGE ,OIL LEVEL ry 1 9 |2-0-2868-0825.0 BOLT am 7 - |Z-0-2808-0880-0 BOLT am 7 10 |Z-1-09044-076-1 BOLT am 4 11 |z-9-9920-2316-0 PLUS wy 1 12 |z-9-0957-1416-0 PACKING. a 1 |ABCEF - |z9-0957-1316-0 GASKET Wo 1 |p 13 |z9-11258-1080 | * |PACKING a 2FIG. 5 FLYWHEEL HOUSING THB -W NISTFIG. 5 AC240PKI — —D: CoMoPKI2 EiCeaoPkci-o6 —E: CoaoPich-17 C:C240PKIT — FLCQMOPKI-20 item No] PartNo. Mark] Description Reqd] Remarks : serial No. SHe8| SRES [RS BELA cr GE: KBR 1 [Z6-11841-1068 HOUSING 1 [ABDEF + |z8-94147-4243 HOUSING 1 |c 2 |z-9-0815-1228-0 PIN 2 3 |Z-0-5004-1230-0 BOLT&WASHER a MII 2 |ABDEF - |Z-0-2808-1230-0 BOLT my 2 |c 4 |Z-0-5004-1025-0 BOLT&WASHER, maT 3 - |Z-5-09000-227-0 BOLT em 3 5 }01400-t0010 NUT tb 1 6 |z-9-0916-0510.0 WASHER cad 1 7 |Z9-9441-1233-0 STUD hk 2 8 |z8-97120-028.0 PACKING wa 1 |e 9 |z-9-0957-20120 GASKET Wb 2 |cFIG. 6 CYLINDER HEAD WF NabFIG.6 AC240PKI 0: C240PKu-12 B:C20PKu-05 — E:C240PRIA7 C2K0PKI1 _F:C2K0PK-20 item No Part No. Maric Description Reqd] Remarks : serial No, OH88) BEES |S BRE ‘fast Wa : VHS A [z-5-11110-207-0 CYLINDER HEAD ASSY wae re | 1 YING.AIO 1 |NOPART NO. # |HEAD,CYLINDER ght 1 2 |Z-1-09600-005-1 cur to" 1 3 |Z-5-11129.006.0 cup a" 4 4 |Z5-11219-008.0 cur a 5 5 |z5-09600.013.0 cur i 4 6 |Z-9-09860-522.0 PLUG 7 4 7 |25-11715-028-.0 SEAT ib 4 8 |[z6-11711-026.0 SEAT pay 4 9 |2ogo1-oz141 VALVE,GUIDE way 8 10 |Z-5-11150-108-0 PLUGHEATER te 4 si |zs-e7et-a4t1 GASKET SET Hbyheok 1 |ABOE INC.11,13,18,19 & etc. - |Z6-87811-330-4 GASKET SET A Xpobteob 1 Ic INC.11,13,18,19 & et. - |z6-87812-644-1 GASKET SET IW Xpybeob 1 |F INC.11,13,18,19 & etc. 82 |26-87813.0194 GASKET SETHEAD I Xbobeob 1 }INC.11,13,18,19 & eto. 11 |z-8-97120-9070 | * |SEAL cad 8 12 |Z-9-0411-0835.0 ‘STUD Hoh 3 + |29-0411-0840-0 ‘STUD Aik" 3 + |2-9-0411-0845-0 STUD Hoy 1 13 |zes7o1e0s6-1 | * |GASKET Xho 1 14 |z-8-94247-955-1 BOLT mb 19 18 |Z-5-11170-240-1 COVER 1 |INC.16,17,23,26 16 |Z-9-11751-036-1 CAP 1 17 |2-5-11179-052.0 NIPPLE 1 18 |z-8-94447-570-0 | * |PACKING 1 19 |z0-11170-8080 | * |PACKING 2 20 |z-9-11179-1320 WASHER 2 21 |z-5-09000-096-1 BOLT a 22 |Z-5-09605-005-0 PLUGHEATER 1 23 |z-5-11179-048-0 PLATE 1 24 |z-9-0652-0412.0 RIVET 1 25 |Z-5-11777-0540 HANGER 1 26 |z-9-11777-196-0 HANGER, 1 27 |z-9-14149-173.0 PIECE 2FIG. 7 VALVE MECHANISM NWT X= bkFIG.7 A:C240PKs ——D: C240PKA2 B:Ceq0pKs-os © E: C240PK-17 C.62M0PKI-1T _F:C240PKE20 item No] PartNo. Mark] Description Reqd] Remarks : serial No. ates) RES |S BRE ‘A 8% 2 HSH 1 ([26-12511-078-4 (CAMSHAFT ‘BLT 1 2 |29-12520-144-4 GEAR ete 1 |z=42 3 |2-9-0800-0718-0 KEY, FEATHER + 1 4 |Z-5-03000-089-0 BOLT 1 5 |z-5-12519-002-1 WASHER, 1 6 |z9-11681-010-1 PLATE 7b 1 7 |z-0-5004-0816-0 BOLT em 2 8 |z-9-12531-024-1 SHAFT Sah 1 9 |z-5-12523-028-1 GEAR ee 1 |Ze31 10. |z-5-12595-005-1 COLLAR te 1 11 |o1106-08055 BOLT Mm 2 12. |z-9-0918-0808-0 WASHER oe 2 13. |Z-5-09503-082-0 WASHER ie 2 14 |20801-02151 )VALVE,INLET wey 4 15 |20801-0z161 \VALVE,EXHAUST wey 4 16 |z-5-12561-011-0 /SPRING WA 8 |-20024 - |Z-9-12861-087-0 /SPRING wT 8 |20025- 17 |z-5-12562-007-0 /SPRING a0 8 18 |Z-8-97167-265-2 SEAT + 8 |iNc.19 si |z-5-87811-341-1 GASKET SET I Rabo 1 JABDE INC.19 & etc. - |z-5-87811-399-1 GASKET SET Wry 1 | INC.19 & etc. + |zs-e7e12-644-1 GASKET SET WAbybeob 1 F INC.19 & et. 82 |z-6-87813-.0101 GASKET SET,HEAD BAbybtoh 1 |INC.19 & ete. 19 |z-9-12559-.008.0 | * |RINGSEAL wa 8 20 |2-5-12585-004-0 COLLAR, 16 at |z-9-12571-801-1 TAPPET 8 22 |Z5-12575-.018-0 ROD,PUSH Dok” 8 23 |Z-5-12611-020-1 ARM,ROCKER 1 24 |Z-5-12611-022-1 JARMROCKER, 1 25 |Z-9-12611-347.0 ARMROCKER, 3 26 |Z-9-12611.949.0 JARM,ROCKER, 3 27 |z-8-94162.283-1 SCREW 8 28 |Z-9-0911-1508-0 NUT 8 29 |Z-8-94100-291-0 SHAFT 1 30 |2-9-12626-005-0 PLUG 2 31 |2-9-12628-093.0 BRACKET,ROCKER, 135k 4 32 |Z-9-09940-607-0 /SPRING wr 3 33 |2-9-0918-0019.0 RING,SNAP wa 2 34 |Z-9-09851-931-0 WASHER, 9 2 35 |Z-0-1081-0850-0 BOLT oe 8 36 |2-9-0916-4008.0 WASHER, am 8FIG. 8 AIR INTAKE & EXHAUST SYSTEM (A,B,C,E,F) TP-47F-J&IEY” ANATFIG. 8 ASC240PK) — —D: C240PKIA2 BiCedopKcl-o6 — E:G2aoPK-t7 EiC2K0PKTT —FLCRMOPK20 itemNo] PartNo. Mark| Description | [Reqd] Remarks: serial No. avgs| Bees | |S BRL (BR HE: RSE 1 [z-5-14111-073-2 MANIFOLD, INLET oe 1 [ABCEF 2 |Z-9-0611-0825.0 STUD ok 2 |ABCEF 3 |2-8-94199-845-1 MANIFOLD, EXHAUST hae 1 |ABCEF 4 |z-9-0441-1025-0 STUD Hook 4 |ABCEF 5 |2-8-97128-460-1 PIPE,INLET ar 1 |ABCEF st |z5-e7a1t-a41-1 GASKET SET BRpyheok 1 ABE INC.,10 & etc, + |25-87811-930-4 GASKET SET Weak 1 |e INCS,10 & etc, + |Z6-87812-644-1 GASKET SET WHhyerk 1 |r INCE,10 & ete. s2 |z6-8719-0191 GASKET SETHEAD WHbabeyb 1 |ABCEF INC. &etc. 6 |z997113-744.0 | * |GASKET Why 1 |ABCEF 7 |z-9-0916-4608-0 WASHER, oe 6 |ABCEF 8 |01400-10008 NUT 7 |ABCEF 9 |Z-1-09044-075-1 BOLT&WASHER, 2 |ABCEF 10 |z-8-97086-292-0 | * |PACKING 1 |ABCEF 11 |o1400-10008 NUT 2 |ABCEF 12 |z-9-0915-0508-0 WASHER, 2 |ABCEF 13. |z-5-09360-190-1 HOSE 1 |ABCEFFIG. 9 AIR INTAKE & EXHAUST SYSTEM (D) TP-47F-98LET -ANVATAFIG.9 A:Q2MOPK DO: Ca40PK42 BiC2a0Pki-og — E C2a0PK I-17 6: C240PKI-11 240PK20 Item No] Part No. Mark| Description [Reqd] Remarks : serial No. sues] SRES [ES BRE Rt 6S: RSH 1 [zsrati1-078-2 MANIFOLD,INLET ae 1 [0 2 |Z-9-0611-0850-0 sTUD Hoe" 2 |o 3 |Z8-94199-845-1 MANIFOLD, EXHAUST Tea 1 |o 4 |z-9-0441-1025.0 sTUD Aeon" 4 |b 5 |Z-8-94194-7604 PIPE,INLET way 1 |D st |z-5-87811-341-1 GASKET SET BAbyhbegk 1 |p INC.6,10-16 & etc. 82 |z-5-87813-019-1 GASKET SETHEAD a Hhyheob 1 |D INC.6 & ete. 6 |z997113-746.0 | * |GASKET Hpk 1 |D 7 |2-9-0916-4608-0 WASHER im 6 |p 8 |01400-t0008 NUT tye 7 |p 9 |2-1-09044.075-1 BOLT&WASHER MEINE 2 |p 10 |z-8-97086-292-0 | * |PACKING wR 1 |D 11 |z-5-14319-319-0 STABILIZER Bee 1 |p 12 |02010-00006 WASHER i 2 |D 13 |Z-5-19360-320-0 HOSE # 1 |p 14 |z-5-14310-360-1 INTAKE SHUTTER, itt 1 |p SEE FIG. 15 |z-8-94323-746-0 THROTTLE VALVE 2aybhN" 4 1 |b SEE FIG.10 16 |z-8-97086-292-0 | * |PACKING wae 2 |p 17 |01400-10008 NUT tb 4 |p 18 |Z-9-0915-0508-0 WASHER Tn 4 |p 19. |z-9-09914-909-0 PIPE, VINYL, war 2 |p 20 |Z-5-14934-036-0 BRACKET 73h 1 |D 21 |z-0-5004-0612-0 BOLT&WASHER eM 2 |p 22 |25-14919-134-0 cur mea" 1 |D 23 |Z-8-94136-702.0 cur ma" 1 |D 24 |2-9-00016-374-0 cur mr 1 |D 25 |z-9-09916-818-0 cup mr 1 |D 26 |Z-0-2808-0610-0 BOLT&WASHER Mery 2 |pFIG.10 THROTTLE VALVE (D) ADy NW 7 ?FIG. 10 A:C2MOPKY —— D:C240PK12 B:CedoPkl-os EB: C240PKU-17 C:C2M0PK-11_ F:C2K0PKI-20 Item No] Part No. Mark| Description Reqd] Remarks : serial No. aues| BEES |S BRE a HE: RSH A |z-8-94923-746-0 THROTTLE VALVEASSY —aayMn'a7 ty | 1 [D INC.1-15, 1 |NO PART No. CASE rR 1 |D 2 |NOPART NO. BUSHING re 1 |D 3 |z-5-14914-025-1 LeveR b= 1 |D 4 |2-9-0915-0508.0 WASHER 2 |p 5 |z-9-0911-0508-0 NUT 2 |p 6 |z-9-0602-9625-0 SCREW 2 |p 7 |02010-00006 WASHER 2 |p 8 |z-9-0911-0506-0 NUT 2 |D 9 |z-6-14331-004-1 LEVER 1 |p 10 |z9-14319-.023-0 ‘COVER,DUST 1 |p 11 |z-90916-0508-0 WASHER 2 |p 12 |z-6-14319-088-1 PIECE 1 |p 13. |z-6-14319-.084-0 EYE 1 |p 14 |z-6-09586-015-0 ‘SPRING 1 [po 18 |Z-6-09585-041-0 ‘SPRING 1 |pFIG.11. INTAKE SHUTTER (D) 15-74FIG. 11 A:O240PK) — _D: C240PK-12 B:C240PK-o5 & C2a0PKI-17 C:Caa0PK TTF: G2aoPKii20 liem No] Part No. Mark| Description Reqd] Remarks : serial No. sues] aes [eS BREA fae HE: RSE ‘A [z-5-14310-360-1 INTAKE SHUTTER ASSY Tamme | 1 | INC.1-12 1 |NOPARTNO. CASE rn 1 |b 2 |z-9-14819-326-0 BUSHING ree 2 |p 3 |z6-14913.023.0 SHAFT sok 1 |p 4 |NO PARTNO. VALVE|INTAKE SHUTTER "87" 1 |p 5 |z-9-0328-0308-0 SCREW 20a 2 |p 6 |z-9-0018-5412.0 RING,SNAP va 1 |p 7 |2-5-14981-003-0 STOPPER Abn 1 |> 8 |Z-9-9349-0416-0 ‘SCREW Ha 2 |p 9 |Z-9-9911-1404-0 NUT toh 2 |p 10 |Z-9-0915-0508-0 WASHER i 1 |D 11 |01402-00008 NUT tok 1 |D 12 |26-14819-930-0 PLUG rer 1 |DOIL PUMP HM? FIG. 12FIG. 12 A:C2HOPK) —— D:C240PK-12 BiC2a0Picl-os —E: CoaoPKt7 C:C2M0PKI-11 Fe C2d0PK 20 ltemNo] PartNo. Mark| Description | Reqd] Remarks : serial No. sues] Bes [aS Bash 4 HS: HSE A |z5-19100-1263 (OIL PUMP ASSY HET TRY 1 [INC.1-9 1 |NOPARTNO. BopyY Fe 1 2 |z-8.97044-111-0 ROTOR a 1 jINCs 3. |NOPARTNO. PINION eae 1 4 |z9-19113-086.0 COVER a 1 8 |z-6-09030-031-0 BOLT mm 2 6 |Z-0-5004-0825-1 BOLT&WASHER Fe 4 7 |z-9-19148.608-1 GAUZE re 1 8 |z6-18141.0140 CASE rn 1 9 |z-0-2080-0812.0 BOLT nm 1 10. |Z-0-5014-0825-0 BOLT&WASHER FMI 2FIG.13 OIL FILTER 440745FIG. 13 AC2A0PKI ——-D: C240PKC12 BrC2a0PKi-os — E: CodoPK-17 Cxe40PK1 F:C2doPK-20 item No] Part No. Mark| Description Reqd] Remarks : serial No. sues] Res [eS BBA REL RE: RSE A |z8-90482-1974 [OIL FILTER ASSY MT ey 1 fINC.A7 1 |2o8ot-o1271 CARTRIDGE bby 1 jINC.5.6,11 2 |z-8-94329-622-0 BODY ¥ 1 3 |z-9-94167-884.0 O RING on 1 4 |z-8-94167-885-0 JO RING on 1 5 |z-8-94167-882-0 \VALVE,RELIEF ww 1 6 |Z-8-94167-883-0 PLUG wy 1 7 |z-8-94167-886-0 JO RING om 1 S |z5-e7811-341-1 GASKET SET Bhybeok 1 [ABODE INC. & etc. - |Z6-87811-939-4 GASKET SET IB Abybeok 1 | INC.8 & etc. Z:5-87812-644-1 ]GASKET SET BW Xbyheok 1 |F INCE &eto, 2 |ze-0446-208-0 | + |PACKING wee 1 9 |Z-0-2868-0830-0 BOLT rm 4 10 |z-9-13226-009-0 ADAPTER, wd 1 11 |z--09920-620-0 GASKET Wok 1FIG.14 OIL PIPE tM {7° C240PKJ-12 7FIG. 14 C240 D: C240 K-12 B:C2s0PKJ-05 E: G240PKI-17 C:C2MOPKI-T1 —_ FGaaoPKI-20 item No. PartNo. Mark] Description | Remarks : serial No. anes) BRS |S BRL HE: TEBE 1 [z-2-94454-852-0 PIPE mr 1 2 |z5-g91t-11441 PIPE na 1 3 |Z-1-09675-097-1 BOLT.EYE as 1 s |z5-87811-341-1 GASKET SET Xa 1 |ABDE INC.4,12,17 & eto. 2-5-87811-390-1 GASKET SET IB Xbybeob 1 |e INC.4,12 & et. - |zs-87812684-4 GASKET SET B'Xpyheoh 1 |F INC.4,12 & ete, 4 |2-1-09690-0820 | |PACKING oe" 2 5 |z8-94470-560-2 PIPE aay 1 6 |ze-971456120 VALVE ww 1 |-2001.7 - |zZ8-97311-9760 VALVE wa 1 |2001.8- 7 |z-0-2808-0810-0 BOLT om 2 8 |Z-0-2808-0620-0 BOLT rm 4 9 |zs-t9311-2204 PIPE my 1 10 |z-5-09676-092-1 BOLT,EYE em 1 11 |z-6-09675-018-1 BOLT,EYE #m 1 12 |z-9-0957-20080 | * |PACKING 4 13 |z-0-2080-1014-0 BOLT rm 1 14 |z-9-0915-0510-0 WASHER in 1 15 |Z-5-19311-174-0 PIPE way 1 |b 16 |z-5-09675-022-0 BOLT,EYE Hs 1 | 17 |z-9.0957-2008-0 | * |PACKING ey 2 |o 18 |Z-0-5004.0812-0 BOLT am 1 |pFIG.15 COOLING SYSTEM IVT 73thFIG. 15 A:C240PKJ ——D: C240PKI-12 B:C2dopki-os © E: C2q0PKII7 C.6aMOPKLTT —F:C240PKi-20 item No] PartNo. Mark Description Reqd] Remarks : serial No. anes) ORES ES BRE Be HE SHS A |z-8-94376-863-0 WATER PUMP ASSY wear | 1 YIN 1 |NO PART No. BODY F 1 K |z-8-04377-355-0 REPAIR KIT YA" Fob 1 |INC.25,9,15 2 |z-89¢110-560-0 | * |BEARING Nm 1 3 |z-8-9¢114-727-0 | * |WHEELIMPELLER im 1 4 |z8-04311-8140 | * [PACKING ne 1 8 |z-8-94422-926-0 | * |SEALUNIT a2; 1 6 |Z-6-09605-005-0 PLUG,HEATER 18 1 7 |2-6-09814-001-0 SCREW SET Aosta d 8 |Z-9-0918-0508-0 WASHER, om “ 9 |z6-13642-064-0 | * |CENTER.FAN 1 10 |z-8-94311-600-0 COVER 1 11 |2-9-0190-0835-0 BOLT 3 12 |z-9-0915-0508.0 WASHER, 3 19 |2-9-09862-042.0 PLUG 1 14 |2-9-0957-1108-0 PACKING var 1 15 |z-9-19690-001-0 | * |THROWER 30 1 st |z-6-87811-341-1 GASKET SET I Xpyhtoh 1 |ABDE INC.16,27,31 & etc. - |2-6-87811-299-1 GASKET SET 2B Xpyheoh 1 Ic INC.16,27,31 & etc. Z-5-87812-644-1 GASKET SET 1B Xyyhtoh 1 |r INC.16,27,31 & etc. 16 |z9-13614-043.0 | * [PACKING ee 1 17 |2-0-5004-1060-0 BOLT mm 1 - |2-5-09030-024-1 BOLT em 1 ~ |Z-0-2808-1050-0 BOLT em 4 18 |z-8-94404-250-0 PLATE 7+ 1 19 |2-5-13641-045-3, PULLEY ry 1 |ACDF 2-5-19641-043-4 PULLEY 1 |B - }2rit2-t0031 PULLEY 1 |e 20 |2-9-19842.076-1 SPACER 1 | 2000.6 - |2-8-97063-400-3, SPACER 1 |2000.7- 21 |2-8-94470-553-0 FAN 1 22 |2-0-004-0822.0 BOLT&WASHER 4 |-20006 - |Z-0-8004-0820-0 BOLT 4 |2000.7- 23 | 20801-04091 BELT,FAN 1 |ACDEF - |20801-04081 BELT,FAN 1 |B 24 |25-19713-030-0 PIPE 1 28 |25-13770-021-1 THERMOSTAT 1 26 |2-5-09608-005-0 PLUGHEATER, 1 27 |z-8-94965-674-2 | * |PACKING 1 |-2002.3 - |z-8-97284-690-1 | * |PACKING 1 |20024- 28 |Z-0-2868-0830-0 BOLT 2 29 |Z-9-09961.005.0 PLUG 1 90 |Z5-19716.019.0 HOUSING 1 s2_|z-5-87813-019-1 GASKET SETHEAD BXhyhesk 1 |INC.31 & etc. 31 |zee7t1-741-0 | + |PACKING eT 1 |-1999.10 - |z897220-471-0 | * |PACKING Ne 1 |1990.11- 32 |Z-0-2808-0820-0 BOLT sm 2 |ABCEFFIG.15 COOLING SYSTEM IVT 73thA:C240PKy —— D: Ca40PK 2 B:Caq0pkc-os — E:C2a0P K-17 C:ae0PKIT FE: G2d0PKh20 ltem No] PartNo, Mark Description Reqd Se8| sees [Re BEEIE Ls 32 |7-0-2868-0820-0 BOLT em 2 - |2-0-2868-0820.0 BOLT Dae 1 - |Z-0-2808-0820-0 BOLT om 3 33 |z-5-09961-167-0 HOSE bx 1 34 |Z-9-09915-644.2 cup mT 2 35 |Z-9-09916-275.0 cup. nr 1 36 |2-5-13719-047-0 PIPE,BY PASS way 1 37 |2-9-0957-1816.0 GASKET Wye 1 38 |2-0-2080-0812.0 SCREW 20Va 2FUEL SYSTEM (A,B,C,E,F) 71-L73Th FIG. 16FIG. 16 A:C240PK) — -D: Ca40PKCI2 B:C240PK-05 | E Ca0PKi-17 C:C2g0PKt F: C2doPKi20 Item No] Part No. Mark] Description [Reqd] Remarks: serial No. anes] BRS |S BER % RS: RHE 1 ‘(2-5-15900-039-1 NOZZLE ee 4 |ABCEF SEE FIG.18 2 |2-9-15915-027-0 SHIELD,HEAT a 4 |ABCEF st |z5-e7e11-a41-1 GASKET SET HXpskeob 1 ABE INC3,5,18 & etc. = |26-87811-930-1 ]GASKET SET A hahieok 1 |c INC.3,5,18 & etc. - |z5-87812-644-1 ]GASKET SET BXbyhbob 1 |F INC.3,5,18 & etc. s2_|z5-e7ets-0194 ]GASKET SET HEAD 4B Xtohbob 1 |ABCEF INC.3,5 & ete. 3 |z9-18915-0260 | * |WASHER Die 4 |ABCEF 4 |z-9-15318-028-0 WASHER ie 4 |ABCEF 5 |z9-19915.0740 | * |WASHER ine 4 |ABCEF 6 |2-1-09044-073.0 BOLT rh 4 |ABCEF = |2-0-2808-0845-0 BOLT om 4 |ABCEF 7 |2-9-94470-556-1 PIPE,NO. x 1 |ABCEF 8 |z8-94470-557-1 PIPE,NO2 xy 1 |ABCEF 9 |z-8-94470-558-2 PIPE,NOS a 1 |ABCEF 10 |z-8-04470-559-2 PIPENO.4, a 1 |ABCEF 11 |z-5-15419-018-1 CLIP PT 5 |ABCEF 12 |Z-8-04250-310-0 PIPE a 1 |ABCEF 13. |z-0-0125-4300-0 HOSE # 1 |ABCEF 14 |z-9-0982-5536-0 cup Mr 2 |ABCErF 15 |z-8-97196-683-1 INJECTION PUMP wariaan | 1 |ABCE SEE FIG.19 - |z-8-97220-742-0 INJECTION PUMP craw | 1 le SEE FIG.19 16 |z-8-94238-610-0 cup Mor 1 |ABCEF 17 |z-0-2808-0812-0 BOLT om 1 /ABCEF 18 |z-897119-745.0 | * |PACKING ne 1 |ABCEFFIG.17 FUEL SYSTEM (D) 7a-IWyAT AFIG. 17 A:O240PKy —D: Ca40PK-12 B:O240pKi-0s —E: CadoPKi-t7 CLCQKOPKLIT — F:C2A0PKI-20 item No] PartNo. Mark| Description [Reqd] Remarks : serial No. sues] Bees [ies El fe BE: RSH 1 [2-5-15300-038-1 NOZZLE Kh 4 |b SEE FIG.18 2 |29:15315.027-0 |SHIELD,HEAT ca 4 |p St |Z5-87811-3414 GASKET SET B'Apyheok 1 |b INC.3.5,15,18,33 8 ete. s2_|z-5-87813-01041 GASKET SET,HEAD BXpbeok 1 |D INC.3.5,18 & etc. 3 |z9-15915-0260 | * |WASHER in 4 |p 4 |29-15915-028.0 WASHER oi 4 |p 5 |z9-18915.074.0 | * |WASHER ie 4 |p 6 |25-18411-092.0 PIPE nay 1 |p 7 |zs-16411-2164 PIPE,NO.1 nay 1 |p 8 |zs1set-2174 PIPE,NO.2 nar 1 |p 9 |z5-15411-2164 PIPE,NO.3 way 1 |p 10 |z-5-15411-2192 PIPE,NO.4 war 1 |p 11 |z9-18419-072-4 cup Mr 3 |p 12 |z-8-04402-626-0 PIPE war 1 |D 13 |z-8-04402-627-0 PIPE war 1 |p 14 |z-9-09906-925-1 BOLT.EYE om 2 |p 15 |z-9-0957-20140 | * |PACKING wy 4 |p 16 |z-5-15411-74.0 PIPE nay 1 |p 17 |z-9-09906-314-1 BOLT,EYE am 1 | 18 |z-9-0957-1408-0 | * |PACKING no 2 |p 19 |Z-5-15411-003-1 JJOINT,EVE ath 1 | 20 |z-5-15419-007-0 STAY a 1 |b 21 |2-9-0952-5032.0 jcup Mr 1 |b 22 |02010-00006 WASHER he 1 |b 23 |2-9-0916-0506-0 WASHER 1 |b 24 |2-0-2080-0814-0 BOLT 1 |b 25 |2-8-97148-875-0 INJECTION PUMP wim | 4 |p INC.26-32 SEE FIG.21 26 |2-8-97185-635-0 GOVERNOR 1 |b SEE FIG.22 27 |z8-94178-843.0 FEED PUMP 1 |b SEE FIG.23 A |z-8-04368-204-0 COUPLING ASSY 1 |b INC.28-22 28 |Z-5-18781-002-.0 COUPLING 1 |b 28 |2.5-15619-047-0 NUT 1 |b 30 |Z-9-0915-0512.0 WASHER 1 |b 31 |25-12524-067-0 GEAR 1 |b 32 |z-6-15789-021-0 BOLT 6 |p 33 |z9-97113-7450 | * |PACKING 1 |b 34 |z-1-09044-073.0 BOLT 4 |D - |Z-0-2808-0845-0 BOLT 4 |p 35 |z-9-19751-079.0 BRACKET 1 |p INc.36 36 |z-9-0410-1030-0 STUD ok 4 |p 37 |2-9-0916-4510-0 WASHER am 4 |bFIG.17 FUEL SYSTEM (D) 7a-IWyAT A8: C240 K-08 6: Ceg0PK-11 D: C2e0PKs-12 E: Casonic17 F:G240PKi-20 FIG. 17 tiem No il Part No. BES Mark] 2s Description BES Reqa| Cs Rlomarks = serial No. HS: RSH 38 39 40 4 2-9-0916-0610-0 2-5-15699-002-0 2-5-14335-006-0 7-9-9349-0412-0 WASHER NUT ouP SCREW ie tb mr 2a wae couNOZZLE JKW FIG. 18FIG. 18 AC240PKI 0: C240 K-12 BiCoa0PKi-o5 E: GaaoPkh17 C:Ce40PKIT1 _FCQe0PKI-20 ltem No] Part No. Mark Description Reqd] Remarks : serial No. sues) BEES |S BRB ‘8 FRESH ‘A |z-5-18300-030-1 NOZZLE ASSY TK Wry 4 [INC.1414 1 |z6-94114-515-.0 HOLDER: Co 4 |INc213 2 |Z-5-15941-0020 ROD,PUSH Dob 4 3 |Z-5-15343-002-0 |SPRING we 4 4 |Z-9-15939-601-0 SCREW Ha 4 5 |Z-5-15934-003-0 NUT toh 4 6 |Z-9-15930-056-0 GASKET Xho 4 7 |\z-9-18990-087-0 WASHER im 4 8 |Z-9-18992-603-0 NUT th 4 9 |Z-9-15952-005-0 GASKET Phy 4 10. |Z-9-18351-007-0 JOINT 73h 4 11 |z-1-09675-139-0 BOLT.EYE +m 4 12 |Z-9-0957-1408-0 PACKING WR 8 19. |z-9-15359-601-0 SCREW 20a 4 14 |z-5-15311-006-0 NOZZLE iy 4FIG.19 INJECTION PUMP (1/2)(A,B,C,E,F) AAP LTA 77FIG. 19 A:C2MOPK) ——-D: C240PK12 B:Coqopic-os — &: CagoPk-17 C:C2K0PKIT _ F:C240PKI20 tem No] PartNo. Mark| Description | Reqd] Remarks : eerial No. aees| aes | | Re BER es 8S: RSS At |[z-6-97196-683-1 INJECTION PUMP ASSY Trina | 1 [ABGF Take INC.1-54 & FIG.20 - |z-8-97196-689-1 INJECTION PUMP ASSY twitaawa | 1 |e Paty INC.1-54 & FIG.20 1999.5 ~ |z-8-97220-742.0 INJECTION PUMP ASSY yum | 1 |e Poke INC.1-55 & FIG.20 1999.6- 1 |z-8.94207-477-0 PUMP,FEED 1 |ABCEF 2 |2-8-94227-478.0 COVER 1 |ABCEF 3 |2-8-94227-479.0 SCREW 20a 2 |ABCEF 4 |2-8-94227-480-0 /SHAFT,DRIVE sok 1 |ABCEF 8 |2-8-9427-481-0 KEY 1 [AB.CEF 6 |z-8.94169-528-0 DAMPER, 2 |ABCEF 7 |2-8-94227-483-0 GEAR 1 |ABCEF 8 |z-8-94227-484-0 WASHER 1 |ABGEF 9 |2-8-94439-760-0 ROLLER 1 ABCEF 10 |z-8-94227-486-0 PIN 1 |ABGEF 11 |z-6-94227-487-0 PIN 1 |ABCEF 12 |z-6-94227-488-0 ‘cup 1 |ABCEF 13. |z-8-94207-489-0 Disc 1 |ABCEF 14 |z-8-04420-157-0 DISC,CAM 1 |ABCEF K |z-8-04228-545-0 REPIAR KIT YA" Pok 1 JABCEF INC.15,21,39,95,44,46 & etc. 15 |z-8-04207-01-0 | * |ORING ona 1 |ABCEF 16 |z-8.04321-171-0 PISTON ay 1 |ABCEF 17 |z-8-94207-493-0 SLIDER aa 1 |ABCEF 18 |Z-8-94207-495-0 ‘SHIM mh AR ABCEF t-0.6mm 19 |Z-8-04316-669-0 |SPRING Ee 1 |ABCEF 2.28kgimmé - |Z-8-94349-340-0 SPRING wy 1 |ABGEF 1438.5 + |Z9-81345-072-0 SPRING wr 1 |ABGEF 138.5 20 |Z-8-94207-495-0 SHIM mh AR /ABGEF t-0.6mm - |z-8-04207-496-0 SHIM oh AR /ABCEF t-0.7mm - |z-8-04227-497-0 SHIM mh AR AB.C.EF t-0.9mm - |Z-8-04207-498-0 SHIM oh AR |ABC.EF te1.0mm - |Z-8-94227-499-0 SHIM oh AR |ABC.EF tet.2mm + |z-8-94121-620-0 SHIM ok AR |ABCEF t-2.4mm 21 |z-8-94227-491-0 | * JORING om 1 [AB.ceF 22 |2-8.94473-120-0 COVER an- 1 |AB.CEF 23 |z-8-94313-276.0 SCREW 20a 2 |ABCEFFIG.19 INJECTION PUMP (1/2)(A,B,C,E,F) AAP LTA 77‘A: C240 KC) D:c2gopkut2 FIG. 19 BiCo40PKl-os —E: Co40pK-t7 C2CRMOPKIIT_F:C240PKI-20 item Nol Part No. Mark) Description Regd] Remarks: serial No. Auge] eS |S BRS es SE: TSE 24 |Z-8-94262-967-0 ‘COVER 1 |ABCEF 25 |z-8-94319-276-0 SOREW 2 |ABCEF 26 |z-8-94207-514.0 ‘SHIM 1 |ABCEF 27 |z-8-94207-515-0 WASHER 1 |ABCEF 28 |2-8-94207-516-1 SEAT 1 |AB.CEF 29 |2-8-94227-517-0 |SEAT,SPRING 2 |ABCEF 30 |z-8-94227-518-0 /SHIM AR |ABCEF 0.5mm - |2-8-94227-519-0 ‘SHIM mh AR ABCEF t-0.8mm ~ |Z-8-94207-520-0 ‘SHIM m AR ABGEF t=1.0mm, - |Z-8-94297-521-0 SHIM ms AR ABCEF 4.2mm - |2-8-94297-522-0 SHIM w AR /AB.CEF 4.5mm - |2-8-94297-528-0 SHIM a an ABCEF te1.8mm ~ |z-8-94227-524.0 |SHIM wh AR ABE F t=2.0mm - |z-8-04499-204-0 ‘SHIM oh An [ABCEF t=0.9mm - |Z-8-94433-205.0 ‘SHIM oh AR ABGEF tet.Amm - |Z-8-94433-206-0 ‘SHIM oh AR /AB.CEF t=1.3mm, + |2-8-94433-207-0 SHIM ws AR [AB.CEF t=1.4mm - |2-8-94433-208-0 SHIM a aR [ABCEF te1.6mm, - |2-8-94433-209-0 |SHIM a AR ABCEF tet.7mm Z-8-97146-199-0 /SHIM oh AR [ABE t20.4mm - |Z-8-97148-140-0 ‘SHIM wh aR |ABCEF t-0.6mm + |Z-8-97148-141-0 ‘SHIM oh AR ABCEF t=0.7mm + |2-8-97148-142-0 ‘SHIM oh AR /ABCEF 1.9mm, 31 |2-8-94207-525-0 PIN,GUIDE ey 2 |ABcr + |z-8-94207-525-0 PIN,GUIDE ey 2 |e 1999.5 - |z-8-97214-365-0 PIN,GUIDE ey 2 |e 1999.6- 32 |Z-8-94928-604-0 HEAD nak 1 ABCEF 33 |z-8-94207-627-0 | * |ORING om 1 |ABCEF 34 SHIM ms AR |ABCEF t=1.9mm,FIG.19 INJECTION PUMP (1/2)(A,B,C,E,F) AAP LTA 77FIG. 19 A:OR4OPKI —— D: C240 K-12 B:Co40PK-05 EF CaaoPKht7 CxC2a0PKII — F:C2KOPKI-20 item No] Part No. Mark Description Reqd] Remarks : serial No. Sues] sees [eS BRA 5 HS: ESS 34 |2-8-94207-529-.0 SHIM on AR ABCEF t=1.92mm - |2-8-94227-530-0 SHIM u An |ABCEF te1.84mm - |z-8-94227-831-0 SHIM mh AR |ABCEF t=1.98mm - |z-8-94227-632.0 SHIM ah AR |ABC.EF te1.98mm + |2-8-94227-533-.0 ‘SHIM m AR |ABCEF t-2.0mm + |Z-8-94227-534-0 ‘SHIM mh AR ABCEF t32.02mm + |2-8-94227-595-0 ‘SHIM mh AR ABGEF t-2.04mm - |2-8-94227-536-0 ‘SHIM mh AR |ABCEF t=2.08mm - |2-8-94227-597-0 ‘SHIM m an [ABCEF t=2.08mm - |2-8-94227-538-0 SHIM a AR ABC EF t=2.1mm, - |2-8-04227-539-0 SHIM mh AR ABCEF t=2.12mm - |z-8-04227-540-0 SHIM oh AR ABCEF t=2.14mm - |2-8-94227-841-0 SHIM ws AR ABCEF t=2.16mm - |2-8-94227-642-0 SHIM m AR ABCEF 218mm - |z-8-04207-543-.0 SHIM ms AR ABCEF 2.2mm, - |2-8-94227-544-0 SHIM ws AR ABCEF t2.22mm - |2-8-94227-545-0 SHIM wm AR |ABCEF t=2.24mm - |2-9-94227-548-0 SHIM ms An ABCEF t=2.26mm + |2-8-94227-547-0 SHIM m AR ABCEF t-2.28mm + |2-8-94207-548-0 SHIM n AR |ABCEF 2.3mm, - |2-8-94227-549-0 SHIM a AR ABCEF t=2.32mm = |2-8-94227-550-0 SHIM ms AR |ABCEF t=2.34mm + |2-8-94227-551-0 SHIM es AR |ABCEF t=2.36mm + |2-8-94227-852-0 SHIM mh AR |ABCEF t+2.38mm + |2-8-94227-553-.0 SHIM mh AR |ABC.EF t=2.4mmFIG.19 INJECTION PUMP (1/2)(A,B,C,E,F) AAP LTA 77FIG. 19 A:C240PI) —D: CagoP K-12 B:Coa0PKc.os — E: C2a0P K-17 CxCRMOPKTT —F:C240PKI-20 item No] Part No. Mark| Description Reqd] Remarks : serial No. AHS] ORES |S BRASH fam iS: RSH 34 |z-8-94227-554-0 [SHIM oh AR ABCEF t=2.42mm - |z-8-94207-555.0 ‘SHIM oh AR ABCEF t-2.44mm - |z-8-04207-856-0 SHIM wh AR [ABCEF t-2.46mm - |z-8-94227-557-0 SHIM oh AR [ABCEF 1=2.48mm + |z-8-94227-558-0 /SHIM wm AR ABCEF 2.5mm ~ |z-8-94227-559-0 ‘SHIM ay AR |AB.C.EF t=2.52mm - |z-8-94227-560-0 ‘SHIM oh AR ABGEF t=2.54mm + |z-8-04227-561-0 SHIM a AR ABCEF t-2.56mm - |z-8-94207-562-0 SHIM ub An [ABCEF 258mm - |z-8-94207-563.0 ‘SHIM oh AR ABCEF t-2.6mm - |z-8-94207-564.0 ‘SHIM mh AR ABCEF t-2.62mm - |z-8-04207-565-0 SHIM ws AR /ABCEF t-2.64mm - |z-8-94207-568-0 SHIM ms AR ABCEF t-2.66mm - |z-8-04207-867-0 SHIM ms AR ABCEF t-2.68mm - |zZ-8-94297-568.0 ‘SHIM ms an |ABCEF {2.7mm - |z-8-04227-569.0 ‘SHIM mh AR ABCEF t=2.72mm - |z-8-94207-570-0 SHIM m AR ABCEF t=-2.74mm ~ |zZ-8-94227-571-0 SHIM oh AR ABCEF t-2.76mm - |z-8-04207-672.0 |SHIM ms AR ABCEF t-2.76mm - |z-8-04227-673-0 SHIM ue AR |ABCEF t-2.8mm + |z-8-04297-574.0 ‘SHIM me AR |ABCEF t-2.82mm + |z-8-04227-575.0 ‘SHIM Ms AR /ABCEF t-2.84mm - |Z-8-04207-576-0 SHIM mh AR [ABCEF t-2.86mm ~ |Z-8-94207-577-0 SHIM oh AR |ABCEF t-2.88mm - |z-8-94227-678-0 SHIM mh AR ABCEF c SeenFIG.19 INJECTION PUMP (1/2)(A,B,C,E,F) AAP LTA 77FIG. 19 ASCOMOPKI ——D: C240PK-12 B:CoaoPios — &: G2aoPic-17 C.6RMOPKITY — F:C2a0P K-20 ItemNo] PartNo. | Mark] Description Reqd] Remarks: serial No. Sues) BRS 3 BE (BR 8S : RSH 34 |2-8-94111-658-0 ‘SHIM oh AR [ABGEF te1.74mm ~ |29-94111-659-0 SHIM mh AR [ABCEF t=1.76mm - |2-8-94111-680-0 SHIM oh AR /ABCEF t=1.7emm Z-8:94111-661-0 SHIM oh AR |AB.CEF t=1.8mm ~ |z9-94111-6820 SHIM oh AR |ABCEF te1.82mm - |z8-94111-683-0 SHIM oh AR |AB.CEF tet 4mm - |z9-94111-684.0 ‘SHIM wm AR JABCEF te1.86mm ~ |z9-94111-685-0 ‘SHIM ” AR /ABCEF te1.88mm 95 |z8-04247-716-0 | * |GASKET HR 4 |ABCEF 36 |Z-8-94460-298.0 VALVE,DELIVERY wer 4 |ABCEF 97 |2-8-94227-581-0 ‘SPRING Wy 4 |ABCEF 98 |Z-8-94227-582.0 HOLDER ane 4 |ABGEF 39 |Z-8-94287-670-0 SCREW 20a 4 |ABCEF 40 |z-8-94227-601-0 BOLT mm 2 |ABCeF 41 |Z-8-94227-602.0 GASKET Who 2 |ABCEF 42 |2-8-04473-128-0 ‘SPRING ar 2 |ABceF 43 |2-8-04227-638-0 PLUG Te 1 |ABCEF INC.44-46 44 |z-8-04207-602.0 | * |GASKET Xho 1 |ABCEF 45 |2-8-94227-639-0 BOLT rm 1 |ABCEF 46 |z-8-04207-637.0 | * |ORING on 1 |ABCEF 47 |z-8-94227-847-0 SPRING aww 1 ABCEF 48 |7-5-89539-024-0 KEY & 1 [ABCEF 49 |z-8-94242-275-0 VALVE,MAGNET vw 1 [ABCEF 12V STD. - |z-9-94439-811-0 VALVE.MAGNET vw 1 |ABCEF /24v OP 50 |Z-8-84239-373-0 ORING 1 [ABCEF 51 |Z-8-94470-582.0 WIRE 1 [ABCEF 52 |7-8-94473-195-0 NUT 1 ABCEF 53, |Z-8-94328-610-0 HOUSING 1 [ABC - |z-8-94328-610-0 HOUSING 1 |e 1998.5 - |z-9-97238-002-0 HOUSING rar 1 |e 1999.6. 84 |Z-8-94229-184-0 SPRING wr 1 |ABCEF 55 |Z-8-97163-172.0 ROLLER 1 |e 1998.6-FIG.20 INJECTION PUMP (2/2)(A,B,C,E,F) AT FE VT Ov BE og f&—4 de 3 56 L fn Ss e eo 2 38, a mict 2 7 42 3s | | P 36 a a? 2 HousingFIG. 20 ALC2OPKI —— D: C240PK12 BiceadeK.os Er GaaoPKi7 C:GeaoPKsT —_FC24OPKI20 item No] PartNo. [Mark Description Reqd] Remarks: serial No. aus] wees [ES BEI ‘i fe: ESE 1 |z6-97147-084-0 SEALOIL a 1 |ABCEF 2 |z-8-04396-0440 cover an 1 [ABCEF 3 |z8-04174-828-0 SHAFT nk 1 |ABCEF 4 |z-8-94227-585-0 ORING on" 1 |ABCEF 5 |z-8-24227-590-0 WASHER oad 1 |ABCEF 6 |z-8-94460-301-0 LEVER ww 1 |ABGEF ~ |z-8-94460-302.0 LEVER 1 |ABCEF 7 |02010-00006 WASHER 1 |ABCer 8 |z-1-18729-006-0 NUT 1 |Ascer 9 |21-15729-006-0 NUT 1 |ABGEr 10 |z-9-94426.047-1 NUT 1 |ABGEF 11 |z-8-94426-040-0 BOLT 2 |ABCEF 12 |z-8-94426-049-0 BOLT 1 |ABGEF 13 |2-8.94192-785.0 SPRING 1 |AB.CeF 14 |2-8-94971-0520 BRACKET 1 |ABGr ~ |z-8-94971-052-0 BRACKET 1 |e 1999.5 - |z8-07238-001-0 BRACKET Tb 1 |e 1900.6- 18 |z-8-04391-551-0 BOLT 2 |ABCEF 16 |z-8-94328-607-0 BRACKET 1 |ABGEF k |z-8-94228-545-0 REPAIR KIT WP 1 |ABGEF INC.17,21,25,98,97 & ote. 17 |ze97136.4130 | « RING wr 1 |ABGEF 18 |z-8-04227-509.0 WASHER oH 1 |ABGer 19 |z-8-94316274.0 SCREW 7a 1 |AB.Cr L+63.00 - |z8-04316-274.0 SCREW 3 1 |e L+53.00 1990.5 - |z-8-972144790 /SCREW 7a 1 |e L+53.00 1990. ~ |z9-04916-275-0 /SCREW 2a 1 |ABor 1-55.00 - |2-8-94316-275.0 SCREW 7a 1 |e L+55.00 1999.5 + |2-8-97214-480-0 SCREW 7a 1 |e L-55.00 19994 - |z8-04916-2760 SCREW aa 1 |ABGr 87.00 - |z-8-943162760 SCREW 20a 1 |e L-87.00 -1990.5 - |ze-o7e14-481-0 SCREW 7 1 |e L-87.00 1990. 20 |z-8.94916-277-0 NUT bs 1 |ABGrFIG.20 INJECTION PUMP (2/2)(A,B,C,E,F) AT FE VT Ov BE og f&—4 de 3 56 L fn Ss e eo 2 38, a mict 2 7 42 3s | | P 36 a a? 2 HousingFIG. 20 AC240PKI D: Ga4oPK12 B:Coaopki-os — E: Caa0pKci7 CC2K0PKITT _F:C240PKI-20 TtemNo] PartNo. [Mark Description Reqd] Remarks: serial No. sues) gees [eS Sak BE HF: SSH 20 |z-8-94916-277-0 NUT tk 1 |e 1999.5 - |7-8-97214-482.0 NUT tok 1 21 |z-8-94207-508.0 | * |ORING ow 1 22 |Z-8-97062-238-0 LEVER = 1 23, |2-8-94473-129-0 NUT oh 1 24 |Z-8-94248-002-0 |SHAFT snk 1 25 |z-8-94227-606-0 | * JORING om 1 ABE 26 |2-8-94207-607-0 |SHIM a AR /ABCEF t=1.05mm + |2-6-94227-608-0 SHIM me AR /ABCEF te1.25mm + |2-8-94227-609-0 ‘SHIM wm AR ABCEF 145mm, + |2-8-94207-610-0 ‘SHIM wh AR ABCEF te1.65mm + |2-8-94227-611-0 SHIM mh AR ABCEF te1.85mm 7-8.94231-123-0 SHIM oh AR |ABCEF te1.15mm - |Z-8-04231-124-0 SHIM oh AR ABC EF t21.95mm - |Z-8-94231-125.0 SHIM oh AR ABCEF t+1.55mm - |z-6-94231-126.0 |SHIM m AR ABCEF te1.75mm 27 |z-8-94207-612.0 WASHER Wim 1 |ABCEF 28 |z-8-94207-613.0 HOLDER ce 1 |ABCEF 29 |z-8-94408-517-0 WASHER Die 1 |ABCEF 30 |Z-8-97144-355-0 SLEEVE wT 1 |ABCEF 31 |Z-8-97144-356-0 CAP a 1 |ABGEF 32 |Z-8-97144-357-0 PLUG AR |ABCEF L+5.00 - |Z-8-97144-358-0 PLUG AR |ABCEF 15.10 + |Z-8-97144-359-0 PLUG AR /ABCEF 15.20 - |Z-8-97144-360-0 PLUG - |z-8-07144-261-0 PLUG - |z-8-97144-262.0 PLUG te - |z-8-97144-268-0 PLUG AR ABCEF L=6.60 = |z-8-97144-264-0 PLUG AR /ABCEF ~ |z-8-97144-365-0 PLUGFIG.20 INJECTION PUMP (2/2)(A,B,C,E,F) AT FE VT Ov BE og f&—4 de 3 56 L fn Ss e eo 2 38, a mict 2 7 42 3s | | P 36 a a? 2 HousingFIG. 20 A:O240PKs —D: Ga4oPKest2 BiGo40Pkc-og —E: GoaoPk 17 E:CaM0PKIIT —_F:C240PKI-20 item No] PartNo. Mark| Description | Regd] Remarks : serial No. sues) BEES [aS BREE fai HS: HSS 32. |2-8-97144-366-0 PLUG TH AR [ABCEF 5.90 - |2-8-97144-367-0 PLUG Ty AR |AB.C.EF L-8.00 - |2-8-97144-368-0 PLUG rer AR ABCEF L+6.10 - |2-8-97144-369-0 PLUG rer AR |AB.CEF L+6.20 - |2-8-97144-3700 PLUG er AR /ABCEF L+6.30 - |z-8-97146-971-0 PLUG are AR /AB.CEF L=6.40 2-8-97144-372.0 PLUG ere AR AB.CEF L=6.50 - |z-8-97144-978.0 PLUG mr AR ABE F L-6.60 - |z-8-97144-974.0 PLUG my AR ABCEF 16.70 - |29-97144-975.0 PLUG te AR ABCEF L-6.80 - |z8-97144-976.0 PLUG re AR ABCEF L-6.90 - |z9-97144977-0 PLUG rr AR ABCEF L+7.00 - |z9-97144978.0 PLUG re AR ABCEF 7.10 - |z9-97144979.0 PLUG AR ABCEF L+7.20 - |2-8-97144-380-0 PLUG AR ABCEF L-7.30 Z-8-97144-881-0 PLUG AR ABE L740 - 28971449820 PLUG AR ABC.EF L-7.50 - |28-97144-983-0 PLUG AR |ABCEF L-7.60 - |z8-97144-384.0 PLUG AR [ABCEF L-7.70 + |28-97144-985-0 PLUG AR /ABCEF L-7.80 - |z8-97144-386-0 PLUG AR [ABCEF L+7.90 - |z-9-97144-387-0 PLUG AR ABCEF L-8.00 - |28-97144-388-0 PLUG AR ABCEF L-8.10 - |28-97144.289-0 PLUG ry aR [ABCEF 148.20 - |2-8-97144-390-0 PLUG TH AR ABGEF L-8.30FIG.20 INJECTION PUMP (2/2)(A,B,C,E,F) AT FE VT Ov BE og f&—4 de 3 56 L fn Ss e eo 2 38, a mict 2 7 42 3s | | P 36 a a? 2 HousingFIG. 20 ASC240PK) ——D: GagoPK-12 B:CeaopKi-os —E: Cag0PKC-17 C:O240PKI11 F:C240PKI-20 ltem No] PartNo. [Mark| Description [Reqd] Remarks: serial No. AMES) BRES eS BRE ‘88 iE : RES 32 |z-6-97144-391-0 PLUG TH AR [ABCEF 18.40 33 |z-8-97088-697-0 PIN 1 34 |Z-€-94408-537-0 SPRING 1 35 |Z-€-94207-636-0 BOLT ms 4 36 |z-8-94227-640-0 | * |ORING on 1 37 |z-8-94227-641-0 | * |ORING on 1 38 |z-8-94227-842-0 \VALVE,REGULATING wa 1 39 |z-8-94227-644-0 VALVE,OVER FLOW wer 1 40 |z-8-97119-187-0 GASKET I Xhob 2 41 |z-8-94249.955-0 PIPE yr 1 42 |Z-8-94207-643-0 COLLAR te 1 43 |Z-8-94206-565-0 NUT tok 1 44 |Z-8-94206-554-0 WASHER Die 1 |AB.C.EF 45. |z-8-97119-187-0 ]GASKET Xo 3 |ABCEF 46 |Z-8-94174-824-0 BOLT,EYE mH 1 |ABCEF 47 |Z-8-94249-252-0 PIPE way 1 |ABCEF 48 |Z-8-94227-662-0 SPACER wet 1 |ABCEF 49 |2-8-97196-414-0 BRACKET 7 hb 1 |ABCEF 50 |Z-8-97119-044-0 NUT th 2 |ABCEF 51 |Z-9-0956-1053-0 ‘ORING om 1 |ABCEF 52 |-5-12504-066-0 GEAR re 1 |AB.CF - |Z-5-12524.086-0 GEAR te 1 e 1999.5 ~ |2-8-94207-337-4 GEAR ee 1 |e 1999.6- 53 |Z-8-94228.403.0 FLYWEIGHT HU 1 [ABC - |Z-8-94228-403.0 FLYWEIGHT THOU 1 |e 1999.5 - |Z-8-94408-542.0 FLYWEIGHT THI 1 |e 1999.6- 94 |Z-8-94242-284.0 PLUG 1 |ABCEF 85 |z-8-94207-671-0 O-RING 1 |ABCEF 56 |Z-8-94316-262.0 CAP 1 [ABC - |z-8-94316-262.0 CAP 1 |e 1999.5 - |2-9-97214-488-0 ‘CAP 7 1 |E 1900.6- 57 |Z-8-94316-263-0 ‘CAP a7 1 |ABCEF Lets - |2-8-94316-284-0 ‘CAP a 1 |AB.CEF Le2t - |z-8-04316-265-0 CAP a7 1 |AB.CEF L+24 - |z-8-04316-266-0 CAP 7" 1 |AB.CEF L-27 98 |2-8-94207-397-1 COUPLING aT 1 |AB.C.F + |Z-8-94207-997-1 COUPLING a 1 le -1999.5FIG.20 INJECTION PUMP (2/2)(A,B,C,E,F) AT FE VT Ov BE og f&—4 de 3 56 L fn Ss e eo 2 38, a mict 2 7 42 3s | | P 36 a a? 2 HousingFIG. 20 A:C2KOPKI —— D: C240PKA2 8: C2A0PKi-08 G:C240PKG-11 item No! Description Reqd] Remarks : serial No. SHES BREE fe 8% : HES 58 |Z-5-12524-066-0 [COUPLING BTV 1 IE 1999.6. 59 |Z-9.0191-0618.0 BOLT mm 6 |AB.CF = |2-9.0101-0618-0 BOLT #s 6 |e 1999.5 60 |02010-00006 WASHER in 1 |AB.CEF et |Z-8-94227-590.0 WASHER ie 1 [AB.CEF 62 |z8-9443-214.0 SHAFT sk 1 [AB.CEF 63 |Z-8-94439-215-0 SPRING wh 1 [ABCEF 64 |z-8-94499.216-0 JO RING 1 [ABCEF 65 |Z-2-94439-217-0 WASHER 9 1 |ABCEF 66 |2-8-97063-185-0 LEVER b= 1 |AB.CEF - |Z8-97069-166-0 LEVER be 1 |ABCEF 67 |Z-1-15729-006-0 NUT tb 1 |ABCEF 68 |Z-2-97226-145-0 CAP feo 1 |e 1999.6FIG. 21 INJECTION PUMP (D) AS 8 VTFIG. AccawpKs Di casorr-r2 a Giro 2 Stone? Giceaomennt _ F:Ceaoend 20 em No] Part No. Mark Description | [Reqd] Remarks : serial No. anes) BER |S BRE (BE HS: TSE A |z-8-97148-875-0 INJECTION PUMP ASSY 1 |D INC.1-50 1 |z-5-15611-044-0 HOUSING 1 |p INC27 2 |2-9.8121-5115.0 /sTUD ok 3 |p 3 |z-9-8123-6017-0 ADAPTER, INJECTION wry 1 |p 4 |24-15819.026.0 BOLT mn 1 |p 8 |2-4-15819-024.0 BOLT om 1 |p 6 |Z8-94144-558.0 GASKET Bp 1 |p 7 |2-8-94144-558-0 GASKET Xe 1 |p 8 |Z8-94171-109-0 COVER tn 1 |p INC.50 9 |z-4-18819-003-0 SCREW 20a 2 |D 10 |z-9-8121-5144-0 GASKET Whos 2 |D 11 |z-9-0915-0506-0 WASHER, Tie 3 |p 12 |Z-9-0911-0406-0 NUT 3 |D 13 |Z-1-09623-018-0 ORING 1 |p 14 |z-5-15631-009-.0 PLUNGER: 4 |o 15. |z-9-8124-1108-0 \VALVE,DELIVERY ver 4 |b 16 |Z-5-1564-002-0 ‘SPRING we 4 |b 17 |Z-9.8124-5014-0 GASKET By 4 |p 18 |2-5-15644-005-0 HOLDER er 4 |p 19. |Z-5-15625-001-0 PLATE TF 2 |p 20 |z-9.8122-1228-0 TAPPET BN ob 4 |p INC.21-24 21 |z-9.8122-2020-0 PIN ey 4 |b 22 |z-1-18622-003-.0 ROLLER 1 4 |D 23. |z-1-15629-001-0 BUSHING ceca 4 |p 24 |z-5-15619-041-0 GUIDE wae 4 |b 25 |z-5-15619-084-0 ‘SHIM mh an |D t+0.30mm - |z-5-15619-035-0 ‘SHIM oh an |D t40.40mm - |z-5-15619-036-0 SHIM oh an |D ~0.60mm + |Z5-15619-001-0 ‘SHIM m an |D t+0.60mm + |z5-18619-002-0 SHIM mh an |D t+0.70mm - |25-18619-003-0 ‘SHIM oh an |D t=0.80mm + |z5-15619-004.0 ‘SHIM oh an |D t=0.90mm - |Z5-15619-005-0 ‘SHIM oh an |D t+1,00mm - |z-5-15619-007-0 ‘SHIM ey ar |D te1.10mm - |z5-1619-008-0 SHIM oh ar |D te1.20mmFIG. 21 INJECTION PUMP (D) AS 8 VTFIG. 21 A:QRMOPK ——-D: CogoPK-12 B:CeaoPKi-o5 —E: Cos0PK-17 CiGQHOPKIT _F:C240PKI.20 item No| Part No. Mark] Description [Reqd] Remarks : serial No. sues) SRES [eS BRE fe MS: RSH 25 |Z-5-15619-009-0 ‘SHIM wh an |D t+1.30mm + |25-15619-010-0 SHIM oh AR |D te1.40mm - |z5-15619.011-0 SHIM m ar |p t=0.55mm ~ |z5-15619-012-0 ‘SHIM a ar |D t=0.65mm - |Z-5-15619-.013-0 ‘SHIM mh ar |D '=0.75mm - |Z-6-15619-016-0 ‘SHIM ” ar |D t=0.85mm ~ |Z-9-8128-6042-0 ‘SHIM a ar |p t=0.95mm ~ |Z-9-8123-6048-0 ‘SHIM mh ar |D te1.05mm - |z-9-8128-6044-0 ‘SHIM mh ar |D t=1.15mm - |2-9-8120-5045-0 ‘SHIM oh an |p t=1.25mm - |2-5-15619-025-0 SHIM oh an |p t=0.20mm - |z-5-15619-026-0 SHIM mh an |p t=0.25mm ~ |z-5-18619-027-0 SHIM oh an |p 1=0.35mm = |Z-5-15619-097-0 SHIM oh an |p 1-0.45mm - |Z6-15619-106-0 SHIM oh ar |p t=1.5mm - |z5-18619-107-0 SHIM oh ar |D 1.6mm - |Z5-15619-108-0 SHIM oh an |p te1.35mm - |Z-5-18619-109-0 SHIM h an |p te1.45mm ~ |Z-5-18619-110-0 SHIM mh ar |p te1.55mm 26 |Z-5-15643-009-0 SPRING A 4 |p 27 |Z-9-8123-5015-0 SEAT 4 |p 28 |Z-9-6129-5021-0 SEAT 4 |b 29 |Z-9-8122-5058-0 SLEEVE 4 jp 30 |Z-9-8122-5057-0 PINION 4 |b 31 |Z-9-8123-5008-0 SCREW 4 |p 32 |Z-5-18697-005-0 CONTROL,BACK 1 |D 33 |Z-1-18639-008-0 SOREW 1 |d 34 |Z-5-15621-017-0 cAM 1 |p 35 |Z-9-00090-677-0 BEARING 1 |pFIG. 21 INJECTION PUMP (D) AS 8 VTALC2MOPKS ——D: C240PK-42 BiC2a0PKU-06 E: G240PKIA7 CiCeMoP KITT F:Ced0PiC-20 Item No] Part No. Mark] Description Reqd] sues] aes |S BRet fat 35 [Z-5-09800-038-0 BEARING NPD 1 |b NTN MAKE 36 |7-9-00090-677-0 BEARING nna 1 |D NSK MAKE - |2-5-09800-088.0 BEARING nna 1 |D NTN MAKE. 37 |Z-9-8122-6047-0 RING wa 1 |b 38 |Z.9-8122-6047-0 RING wa 1 |D 39 |2-5-18629-015-0 ‘SHIM oh ar |p 0.0mm - |Z5-19629-016.0 ‘SHIM oh ar |p t=0.12mm - |25-19629-017-0 ‘SHIM oh ar |p t=0.14mm - |z-5-15629-018-0 ‘SHIM oh ar |p '=0.16mm - |25-18629-019-0 ‘SHIM m ar |p =0.18mm - |25-19629-020.0 SHIM mh ar |o t=0.50mm = |125-18629-088-0 ‘SHIM oh ar |D t=1.00mm - |2-9-8122-5083.0 SHIM oh an |p 1=0.30mm - |25-18619-039.0 ‘SHIM oh an |b C ~ |z-1-18629-090-0 ‘SHIM oh AR - |z-1-18639-088-0 ‘SHIM oh AR 40 |2-5-15629-015.0 ‘SHIM mh AR - |z-5-15629-016-.0 ‘SHIM mh AR - |2-5-15629-017-0 ‘SHIM mh AR + |z-5-15629-.018-.0 SHIM me AR + |25-15629.019-.0 ‘SHIM mh AR - |25-15629-020-0 ‘SHIM bh AR - |z-5-1629-038-.0 /SHIM mh AR - |2-5-15629-021-0 SHIM mh AR + |2-9-8122-5083.0 SHIM ms an |p 1=0.30mm - |126-18619-039-0 SHIM mh ar |pFIG. 21 INJECTION PUMP (D) AS 8 VTFIG. 21 ArceaoPK) ——D: Co¥oPKy-12 B:Ge4oPkos — : Co40PKa-17 C.GaaoPKIT FC240PKI20 item No PartNo. [Mark] Description Reqd] Remarks : serial No. SHES BEES BES fi HE : THER 40 |2-5-15629-039-0 ‘SHIM wh AR [D 1=0.70mm ~ |z-1-1629-090-0 |SHIM uh ar |p t=1.4omm - |Z-1-15639-088-0 ‘SHIM oh ar |p t=2.40mm 44 |z-5-15612-012-0 COVER we 1 |p 42 |z-9-0190-0614.0 BOLT amb 4 |p 43 |z-8-94201-411-0 key + 1 |o 44 |Z-1-15619-082.0 BOLT oa 1 |p 45 |z-1-15759-001-0 GASKET Wht 2 |p 48 |Z-9-09706-037-0 BOLT em 1 |p 47 |Z-9-0987-2010-0 GASKET WHhok 2 |p 4g |z-5-15619-196-0 PLUG 4 |p 49. |Z-5-15619-156-0 ORING on 1 |p 50 |z-8-94386-596-0 GASKET WX 1 |pFIG. 22 GOVERNOR (INNER PARTS) (D) TN FCA 7) (An 9FIG, 22 AC240PKs —— D: C240PK12 B:c2qoPks-0s — E Ca40PKi-17 C:CeK0PRIT _ FG2A0PKI-20 itemNo] PartNo. Mark] Description | Reqd] Remarks : serial No. aues| Sees | [ES Batt BR 6%: RHESIH A |Z-8-97185-634.0 GOVERNOR ASSY Wwe 1 |b INC.1-66 1 |z98t91-1158.0 HOUSING mi 1 |b 2 |2-5-18729-027-0 BOLT am 4 |p 3 |Z-5-18729-000-1 GASKET Wk 1 |b 4 |z-9-8131-5207-0 WHEEL,IMPELLER, eh 1 |p 5 |Z-9-8191-9105-0 COVER an 1 |p 6 |z515719-019.0 BOLT am 5 |p 7 |2-5-18719-020-0 GASKET Hob 1 |b 8 |z-5-18722-002-0 WEIGHT ouh 1 |p 9 |25-15619-049-0 KEY 1 |p 10 |z-5-18729-034-0 WASHER 1 |p 11, |z-9-8132-086-0 NUT 1 |o 12 |Z-9-8e41-0204.0 ‘SHIM an |p + |2-9-8841-0208-0 ‘SHIM AR |D 13 |z-9-8131-5164-0 SLEEVE 1 |o 14 |z5-18719-010-0 Key 1 |o 15 |Z-8-94148-750-0 ‘SPRING ar" 1 |p + |z8-90148-751-0 ‘SPRING aw 1 |p 16 |z-9-8041-0257-0 BOLT am 1 |p 17 |z-9-8131-5181-0 NUT hb 1 |p - |z-9-8e4t-o224-0 NUT hb 1 |p 18 |z-5-15729-098-0 PLUG re 2 |D 19 |2-5-15729-099.0 GASKET Hho 2 |p 20 |z-8-97084-347-0 GASKET Hho 1 |p 21 |z-9-8131-5179-.0 NUT tie 1 |p 22 |2-5-15712-013-.0 COLLAR, 1 |b 23 |z-9-8199-1311.0 WASHER ar |D 24 |2-9-8199-1301-0 ‘SHIM ar |D 0.2mm + |2-9-8199-1302-0 ‘SHIM a ar |D 0.3mm 25 |2-5-18729-187-0 LIMITER Wed 1 |p 26 |Z-9-8191-5086-0 ADAPTER 1 |p 27 |z-9-0190-0818.0 BOLT om 1 |p 28 |z-9-8181-6122-0 GASKET Wb 2 |p 29 |z-98131-1418.0 ‘SPRING a 1 |p 30 |z-8-97202-842-0 LEVER vn 1 |p 31 |Z-9-8181-5191-0 PINSPLIT wy 1 |p 32 |Z-5-1717-006-0 FORK a 1 |p 33 |Z-4-18729-089.0 ROD,PUSH Oy 1 |p - |Z-1-18729-090.0 ROD,PUSH ok 1 |p ~ |2-1-18729-091-0 ROD,PUSH Ooh 1 |p - |z98191-5184.0 ROD,PUSH Ooh 1 |p + |z-9-8191-5185-0 ROD,PUSH oh 1 |p - |z-9-8131-5228.0 ROD,PUSH Ooh 1 |p - |z-9-8131-5229.0 ROD,PUSH Oy 1 |p - |Z-9-8191-5261-0 ROD,PUSH oy 1 |b - |z-9-8131-5280.0 ROD,PUSH Oy 1 |b 34 |Z-9-8191-1415.0 ‘SPRING ara" 1 |>FIG. 22 GOVERNOR (INNER PARTS) (D) TN FCA 7) (An 9FIG. 22 &: 0240PKy Coaopics-12 B:CoqoPKios E: C2a0Pich 17 C:Cae0PK LiF: C240PKi-20 tem No] Part No. Mark Description [Reqd] Remarks : serial No. AHES| SRS s BREE Bat ee: TSH 35 |[Z-9-8841-0198-0 WASHER, 1 |p 36 |Z-9-8181-3502-0 SHAFT 1 |D 27 |Z-9-8131-6129-0 PLUG 2 |p 38 |Z-9-8191-1166-0 cover 1 |D 39 |25-15719.014.0 BOLT 1 |p 40 |z-1-15729-087-0 BOLT 3 |D 41 |Z5-15719-.010.0 ‘SPRING 1 |p 42 |Z-8.94148-747-0 DIAPHRAGM 1 |p 43 |2-8-94192-742.0 SPRING 1 |p 44 |Z-9-8131-5094.0 NUT 1 |D 45 |Z-9-8191-1524.0 SHAFT 1 |D 48 |Z-9-8131-6190-0 JOINT 1 |D - |z-9-09902-260-0 JOINT 1 |p 47 |\z-9-8181-5211-0 BOLT 1 |p 48 |2-9-8181-5191-0 PIN,SPLIT 1 |p 49 |Z-9-8131-6108-0 |SHIM an |p + |z-9-8181-6109-0 |SHIM an |p + |Z-9-8181-6110-0 ‘SHIM an |D - |z-1-15729-085.0 ‘SHIM ar |p ~ |Z-1-18729-086-0 ‘SHIM aR |D + |Z-9-8131-6111-0 SHIM AR |D - |Z-9-8131-6112-0 SHIM AR |D - |Z-9-8131-6120-0 SHIM aR |D 50 |Z-9-8841-0466-0 NUT 1 |p 51 |z-9-8191-6126-0 PLUG 1 |D 52 |Z-5-18619.078-0 ‘SCREW 2 |p 53 |Z-1-8599-044-0 WASHER 1 |D 84 |Z-5-15719-011-0 WASHER 1 JD 55 |Z-9-8131-1751-0 LEVER 1 |D 56 |2-9-8131-1752-0 LEVER 1 |p 87 |2-9-8191-5182-0 SCREW 2a 1 |p 58 |Z-9-8131-1417-0 SPRING ECM 1 |p 59 |Z-5-15712-013-0 BUSHING Teer 1 |p 60 |z-9-8841-0197-0 BOLT op 1 |p 61 |z-8-94128-028.0 WASHER ‘Ti 1 |p 62 |Z-9-8131-5195.0 /SEAT,SPRING. HS 1 |o 63 |z-9.8131-5165-0 ‘SEAT,SPRING. + 1 Jo 64 |z-8-04924-795-0 RING,SNAP va 1 |D 65 |Z-5-15719-023-0 SCREW 20a 1 |b 66 |Z-9-8131-6123-0 SEALOIL ca 1 |pFIG. 23 FEED PUMP (D) J4-b 8 TP‘A: C240PK D: C240PKJ-12, Lie SEER BERET Esato F cadoncan Item No] Part No. Mark Description | [Req'd] Remarks : serial No. anes) RES |S SRE fat HS: SSE A |z-8-94178-643-0 FEED PUMP ASSY aeREa TAY | 1 ([D INC.1-19 1 |25-18751-012.0 HOUSING a 1 |b 2 |2.9-8195-1205-0 PISTON ear 1 |b 3 |29-8135-1303-0 |SPRING Ce 1 |b 4 |z8-94171-185-0 PLUG 1 |b 5 |Z-9-8135-5035-0 GASKET BH 1 |b 6 |z5-18754-001-0 TAPPET 389k 1 |b INo7-9 7 |2-9-8135-1403-0 ROLLER, a 1 |b 8 |z9-8135-1410-0 PIN ty 1 |b 9 |z-1-18759-002.0 ]@uIDE ae 2 |p 10 |z-9-8135-1602-0 |VALVE,PUMP,FEED wer 2 |p 11 |Z-1-09623.016-0 }O RING on 1 [> 12 |Z-9.8135-1702-.0 SPRING a 2 |p 13. |Z-1-19619-082.0 BOLT,EYE Ear 1 |D 14 |z5-18759-027-0 BOLT,EYE mm 1 |b 15 |Z-1-18759-001-0 GASKET Wb 4 |p 16 |Z-1-15759-003-.0 ADAPTER, 78 1 |b 17 |2-1-09628-016-0 ]O RING om 1 |b 18 |2-9-8195-5025.0 RING,SNAP war 1 |b 19 |2-8-94131-130-0 PUMP or 1 |bFIG. 24 FUELFILTER (A,B,C,F) 71-IWN7 43FIG, 24 A:O2q0PK) ——D: C2g0P K-12 B:Cedopici-os — E CaaoPK 17 C:C2K0PKIT1_FC2A0PKI-20 ltemNo] PartNo. [Mark Description Reqd] Remarks : serial No. anes) Bees [ses BRRI {AB HF RES A ‘A |z-8-94367-202-2 FUEL FILTER ASSY yeunare | 1 [ABC INC.1-5 1 |20801-02141 CARTRIDGE hy 1 [ABC 2 |2-8-94367-293.3, BODY,FILTER rF 1 |ABCF INC.4,5 3. |Z-8-94367-294-0 SENSOR a 1 [ABCF 4 |Z-8-94132-674.0 PLUG Te 1 |ABCr 5 |Z-8-94132-675-0 GASKET Wt 1 |ABCrFIG. 25 FUEL FILTER (D) 71-1744FIG. 25 AC2qOPK) — —_D: C240 K-12 B:Ca40pki-os & GoaoPk17 C:C2K0PKI11 _FC2d0PKI20 item No] PartNo. | Mark| Description [Reqd] Remarks : serial No. ae8s) sees = |e BRE fe BE RBH A |z8-94151-745-4 FUEL FILTER ASSY reunnere | 1 [D INC.1-4 1 | 20801-02021 FILTER, FUEL 78 1 [> 2 |Z-9-0967-2014-0 PACKING NT 2 |p 3 |z6-19212.0751 CovER w- 1 |b 4 |Z9-19260-056-2 |VALVE,OVER FLOW wer 1 |b 5 |Z-9-19781-801-0 BRACKET 79h 1 |D 6 |2-0-2869-0820-0 BOLT em 2 |p 7 |2-0-2869-0820-0 WASHER, Ti 2 |p 8 |2-9-0916-4508.0 WASHER ie 2 |p 9 |Z-0-2868-1035-0 BOLT Ea 2 |pFIG. 26 FUEL FILTER (E) Ja-1b7 45FIG. 26 ALCOMOPKS ——-D: CR40PKI2 B:C2H0PKI-06 E: C240PRIAT CiC2M0PKI-T1 F:C2K0PKI20 tem No] Part No. Mark Description | Reqd] Remarks : serial No. Aues| Bees |S BREAK ‘ 8S: SHER A |z-8-94313-482-0 FUEL FILTER ASSY TewnMP | 1 E WNo.1-5 1 | 20801-02131 ‘CARTRIDGE hi 1 |e 2 |z-8-94913-443.0 Bopy oe 1 |e 3 |z8-94419-530-4 SENSOR Oa 1 |e 4 |z9-94132674.0 PLUG te 1 |e 5 |Z-8-94132-675.0 GASKET Hob 1 |eFIG.27.| STARTER,GENERATOR & ELECTRICAL PARTS K5-$,7° T8b-S8IVI NAM ~Y eo 28 23 8 10 _ 2 j* 3 Cylinder Block; 2) C240PKJ-11 ‘er eS] — on ° e 13 14 s &FIG. 27 A:C240PK) ——D: C20P K-12 BiGgaoPic-os —E: GaaoPicl-17 C:C240PKi-T) Fi C2K0PKI20 Item No] PartNo. Mark’ Description [Reqd] Remarks : serial No. sues| BRS |S BABAR BEL HS: RSH 1 |zes7112-865-2 [STARTER BF 1 [AREF SEE FIG.28, + |55593-62071 STARTER ed 1 |e SEE FIG.29 + [26811001292 STARTER es 1 |b SEE FIG.30 2 |z6-81200.941-1 GENERATOR aid 1 |AGEF SEE FIG.S1 - |sa652-60112 GENERATOR yr 1 |B SEE FIG.92 - |25-81200-335.0 GENERATOR ya 1 |p SEE FIGs A |z-5-82410-012-2 SWITCH ASSY Myf 1 fINC3.4 3. |Z-4-82410-008.2 | SWITCH,OIL PRESSURE Mot 1 4 |Z-9-09902-288.0 ADAPTER wry 1 5 |2-5-82650-093.0 CABLE ead 1 6 |20801-0a071 PLUG,GLOW rr 4 |ABCEF - |2-8-97161-485.0 PLUG,GLOW ty 4 |p 7 |z9-19732-610-.0 JCONNECTOR Sd 4 8 |20g02-42161 |SWITCH,STARTER Mot 1 |p Inco 9 |z-8-94402-498-0 key + 1 [D 10 | 25952-42411 RELAY we 1 |p 11 |225R2-40201 [switch Mos 1 |p 12 |22482-42001 REGULATOR vad 1 |B 13. |z-8-97089-786-1 | SWITCH, THERMO Mot 1 /ABCEF 14 |z-9-8259-0046-0 RESISTANCE VA 1 |b 15 |Z-9-8295-1322.0 CAP wT" 2 |p 16 |Z-1-82450-018.0 | SWITCH, THERMO Mot 1 | 17 |z-1-81900-294-0 HEATER, ey 1 |p 18 |z-0-2868-1025-0 BOLT&WASHER emeIy 2 19 |Z-5-19711-094-4 BRACKET Tok 1 20 |z-9-0915-0512-0 WASHER an 2 21 |z-9-9911-0412-0 NUT 2 22 |z-9-0916-0512-0 WASHER, 2 23. |z-0-2868-0840-0 BOLT 2 24 |z-0-8004-0822-0 BOLT 1 |-2000.2 - |2-0-5004-0832-0 BOLT 1 |2000.3- 25 |z-9-0916-4708-0 WASHER, 1 26 |z-9-0915.0508-0 WASHER 2 27 |z-9-0916-0508-0 WASHER, 2 28 |z-9-0911.0508-0 NUT 2 29, |Z-5-18643-002-0 ROD Ooh 1 |b 30 |z-9-0916-0506-0 WASHER, ie 2 |p 31 |z9-0811-1612.0 PINCOTTER ey 2 |p 32 |2-0-2808-0612-0 BOLT&WASHER FaBIH 2 |p 93 |Z-0-2868-1240-0 BOLT am 2 |c 34 |Z-5-19781-007-0 BRACKET 79h 1 |b 95 |-0-2868-0825-0 BOLT Mm 1 |D 96 |Z-0-2868-1020-0 BOLT mR 2 |pFIG.27.| STARTER,GENERATOR & ELECTRICAL PARTS K5-$,7° T8b-S8IVI NAM ~Y eo 28 23 8 10 _ 2 j* 3 Cylinder Block; 2) C240PKJ-11 ‘er eS] — on ° e 13 14 s &FIG. 27 A:C2MOPK ——D: CaWOPKI-12 &: Coaors E: C24oPK-17 C:CadoPKI-1 _ F:Ce40PK-20 tem No] Part No. Mark| Description Reqd] Remarks : serial No. aves) gaes |S BRBIR ‘fa ee: RSH ‘37 |[241-81910-052-0 ‘SOLENOID,ENG. STOP WH 1 38 01402-00008 NUT th 1 39 |Z-9-0915-0508-0 WASHER, ie 1 40 |z-8-97109-980-0 SPACER wot 1FIG.28 STARTER (INNER PARTS)(A,B,E,F) AB-B((4N —9) NSS : MLPSHIZE LEA, Not sold separatelyA:O2H0PKY ——D: Ca40PKI-2 BiGo10Pid-og —E: G2aoPKh-17 C:CK0PKT — F:C240PKI20 FIG. 28 item Nol Part No. Description | Reqd] Remarks : serial No. sues] ES BRBie a HE: RSH A |z8s7112-865-2 STARTER ASSY FD 1 [AREF INC.1-24 1 |zesrn2871-0 CASE,PINION pa 1 [AREF 2 |z-8.97135-497-0 YOKE 2 1 [AREF 3 |z8-97112-869-0 ARMATURE Pvt 1 [AREF NC.4,5 4 |Z-8-94977-240-0 BEARING Pe 1 [AREF 5 |Z-8-97112.9540 BEARING aA 1 [AREF 6 |z-8-97112-880-0 ‘SPRING,BRUSH ae 4 [AREF 7 |\z8-97112-873-0 HOLDER, BRUSH a“ 1 [ABER INC.S 8 |z-6-97112-875-0 COVER wn 1 [AREF 9 |z-8-97112-057-0 BOLT am 2 |ABEF 10 |z8s7112-881-0 BOLT mb 2 |ABEF 11 |ze97112-872.0 ‘SWITCH.ENGAGE Mot 1 |ABEF 12 |ze04170-216.0 GASKET Wk 2 |ABEF 13 |z-8-97142-903.0 SCREW 2a 2 |ABEF 14. |2-8-94377-246-0 RETAINER Wt 1 [AREF 15 |z-5-81129-099-0 ROLLER, a5 5 [AREF 16 |z-8-9707@-649-0 GEAR ee 1 |ABEF 17 |z897112-879-0 GEAR re 1 [AREF 18 |z-8-04377-245.0 ‘SPRING,PINION BVA 1 [AREF 19 |Z-5-81129-092-0 BALL,PINION oa 1 [AREF 20 |z-8-97112-870.0 CLUTCH,PINION ot 1 [AREF a1 |z-8-94977-239.0 PIPE,DRAIN wae 1 [AREF 22 |z-8-94109-763.0 NUT th 1 [AREF 23 |2-8-94977-238.0 NUT th 1 |ABEF 24 |2.5-81119-029.0 COVER we 1 [AREFFIG.29 STARTER (INNER PARTS)(C) 28-34 9)FIG. 29 A:C2M0PKy —D- Cao K-12 B:C240PKi-0s E: CadoPk-t7 C:CBMOPKITT —F:C240PKC-20 Item No] PartNo. Mark Description Reqd] Remarks : serial No. anes) BEES |S BRL es 8S: RSE ‘A [55593-62871 ‘STARTER ASSY aT 1 |e INC.1-23, 1 |z-8-97210-994.0 CASE yn 1 | INCA 2 |z-8.97145-324.0 CLUTCH at 1 |e INC.3,5,16,17,19 3 |Z-8-97116-485.0 GEAR te 1 Ic 4 |z-8-97145-923.0 BEARING ama 1 | 5 |z-8-97116-483.0 SHAFT snk 1 | 6 |z-8-97210-092.0 YOKE ” 1 | INC.22 7 |\z-8-97172-062-0 ARMATURE PP 1 |e INCE 8 |z-8-97116-491-0 BEARING NT 1 \c 9 |z-8-97116-489-0 WASHER ie 1 Ic 10 |z-8-97172-056-0 SPRING Wr 4 |c 41 |z-8-97172-055-0 HOLDER, aye 1 |o INC.10 12 |z-8-97210-917-0 cover a 1 |o 19 |z-8-97116-495-0 BOLT pas 1 |c 14 |z-8-97172-048-0 LEVER uv 1 |c 18 |Z-8-97172-050-0 SWITCH Mot 1 |c 16 |z-8-97116-484-0 RETAINER er 1 |c 17 |z-8-97116-490-0 GEAR ee 4 |e 18 |z-8-97116515-0 BALL, ed 1 |c 19. |z-8-97145-325.0 CLUTCH ot 1 |o 20 |z-8-97197-606-0 PINION 1c INC.21 21 |z-8-94475-688-0 STOPPER SET Ahan" 1 |c 22 |z-8-97172-058-0 BRUSH 2 |c 23 |Z-8-94475-698-0 BOLT 1 |eFIG.30 STARTER (INNER PARTS)(D) A331 74N" -9)A:CR4OPK) —D: C240PK-2 B:Caq0PKs-0s © E: C240PK17 C.6aM0PK LIT F:C240PKi20 FIG. 30 item No! Part No. Description | [Reqd] Remarks : serial No. anes) BRS BRE fe 8S | RBH A | Z-5-81100-129-2 STARTER ASSY. Bar 1 |p INC.1-20 1 |2-5-81121-040-0 ARMATURE PP 1 |p 2 |Z6-81124-001-0 STOPPER KIT Abana 1 |b 3 |Z-5-81129-003-0 THRUST WASHER KIT aR 1 |b 4 |z5.81112.081-0 JCOIL,FIELD uh 1 |p INCS 5 |Z-6-81119-001-0 BRUSH, (+) 2 |p 6 |z-5-81115-054-0 COVER,REAR 1 |D INC? 7 |25-81119.012.0 METAL,REAR ah 1 |p 8 |Z-5-81118-002-0 HOLDER,BRUSH ay 1 |b INC.9,10 9 |z5-81117-021-0 SPRING,BRUSH wr 4 |D 10 |Z-5-81119-001-0 BRUSH, (-) 15 2 |p 11 |z-5-81119.018-0 METAL 3h 1 |p Inc.12 12 |z-9-8211-2184-0 BUSHING 1 |p 13. |z-5-81123-028-0 PINION,CLUTCH 1 |p 14, |z-5.81113-057-0 CASE,GEAR, 1 |p INc.15 15 |Z-5.81119-012-0 METAL,FRONT 4% 1 |b 16 |Z-5-81129-068.0 COVER SET toh 1 |p 17 |z-5-81127-013-.0 LEVER SET ba -tok 1 |p 18 |z-5-81151-058-1 SWITCHMAGNETIC Mot 1 |p 19. |z-5-81129-006-0 BOLT +m 2 |D 20 |z-5-81129.073.0 WASHER Im 2 |pGENERATOR (INNER PARTS)(A,C,D,E,F) YF rRL-3(C7H =) FIG. 31FIG. 31 A:QRMOPK) ——D: C240PKKL-12 BiCoaorK-os — CaaoPKi-17 C:C240PKIT1 FIC2M0PKI-20 Item No, PartNo. Mark] Description Reqd] Remarks : serial No. aus) sees |S BES SR 8: RSH At |z-5-81200-841-1 ALTERNATOR ASSY aay 1 [AGEF INC.1-18 - |z-8-81200885-0 ALTERNATOR ASSY aise 1 |b INC.1-18 1 |z-6-81221-063-0 ROTOR ey 1 |AGEF INC + |2-5-61221-065-0 ROTOR ot 1 |b INc2 2 |z-9-00090-181-0 BEARING na 1 JACD.EF 3 |Z-5-81211-058.0 STATOR 795 1 |AGEF - |z-5-81211-060.0 STATOR 75 1 |p A2 |Z-8-04165-89¢.0 REAR COVER ASSY Yin =P 1 [AG EF INC.4-10 ~ |z5-81214128.0 REAR COVER ASSY Yin —Poky 1 |D INC.4-10 4 |28-94165-804.0 COVER,REAR aw 1 |AGEF - |z6-81214-1240 COVER,REAR - 1 |D a3 |z-6-81219-036-0 REGULATOR ASSY abst 1 [AGF INCS-8 - |z5-81219.033.0 REGULATOR ASSY Ve abst 1 |b INC5-8 5 |z5-81215.046.0 BRUSH TH 1 |ACDEF INC7 6 |z-5-81229-166-0 BOLT ab 2 |ACDEF 7 |z-5-81215-040.0 BRUSH 2 |ACDEF 8 |z-5-81270-006.0 REGULATOR eas 1 |ACEF - |z5-81251.016-0 REGULATOR: eae 1 |D 9 |2-5-81262.005.0 HOLDER coe 1 |ACDEF 10 _|NO PART NO. BOLTANUT KIT ehh bob 1 |ACDEF 11 |z-5-81213-.052-0 | COVER, FRONT n~ 1 |AGEF INC.12-14 - |z6-81212-048.0 COVER,FRONT wn 1 |D INC.12-14 12 |z-6-81229-029-.0 RETAINER Wet 1 [ACOEF 13. |z-5-09800-087-0 BEARING NT 1 |ACOEF 14 |z-5-81220-165-0 SCREW KIT Asko 1 [ACOEF 15 |z-5-81220-076-0 PULLEY,FAN rH 1 |AGEF - |z-5-81222-085-0 PULLEY,FAN, 1 |p 16 |Z-9-8223-5015-0 NUT 1 |ACDEF 17 |zZ-5-81229-182-0 BOLT 2 |ACEF + |25-81219-189.0 BOLT 2 |p 18 |2-5-81229-183-0 BOLT 1 |ACEF - |z-81219-190.0 BOLT 1 |DFIG.32 GENERATOR (INNER PARTS)(B) YF R-S( 7H -9)FIG. 32 A:CRMOPK) Ds C240 K-12 BiC2a0PKs-os © E C240PK17 C.CeaPKT _F:C240PK.20 Item No] PartNo. Mark Description Reqd] Remarks : serial No. sues] SRS [RS BEE BE 8 RSE ‘At | 53652-60112 [GENERATOR ASSY Yar 1 |e INC.1-15 1 |2-8-97104-060-0 cover an 1 |e INCS-7,13,14 2 |z2-97104-958-0 ROTOR ns B INC. 3 |z-8-94458-424.0 BEARING ama 1 |B 4 |z.8-04488-423.0 BEARING am 1 |B 5 |Z-8-94961-720-0 HOLDER, BRUSH ane 1 |B 6 |Z-8-94961-719-0 REGULATOR eas 1 |B INC.5,13,14 7 |Z-#-97104-361-0 RECTIFIER VFO 1 |B 8 |z-897104.962-0 COVER an 1 |B INC.4,12 9 |Z-8-97104-363-0 PULLEY 1 |B 10 |z-8-94116-435.0 BOLT 4 |B 11 |z-8-97104-59.0 STATOR 1 |B 12 |z-8-94293-653.0 SCREW SET 1 |B 13. |z-8-94361-721-0 BRUSH 2 |B 14 |z-04361-722.0 REGAULATOR 1 |B 18 |z-8-04156-601-0 NUT SET 1 |B