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Journal of Constructional Steel Research 162 (2019) 105751

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Journal of Constructional Steel Research


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Prefabricated connection for steel beam and concrete-filled steel tube


column
Chenting Ding a, Xuebei Pan b, Yu Bai a, *, Gang Shi c
a
Department of Civil Engineering, Monash University, Clayton, VIC 3800, Australia
b
School of Civil Engineering, Hefei University of Technology, Anhui Province 230009, China
c
Key Laboratory of Civil Engineering Safety and Durability of China Education Ministry, Department of Civil Engineering, Tsinghua University, Beijing
100084, China

a r t i c l e i n f o a b s t r a c t

Article history: A new type of connection system with steel beam and concrete-filled steel tube (CFST) column is proposed
Received 30 March 2019 in this paper. This type of connection system uses internal stiffeners and high-strength threaded steel rods
Received in revised form to connect the steel beams in two directions with the assistance of side plates pre-welded on the column,
11 August 2019
intending to serve for high-rise buildings where moderate or high ductility is required, and is geometrically
Accepted 23 August 2019
Available online 29 August 2019
possible to be covered within the wall or floor space therefore offering architectural pleasing. The force
transfer mechanisms of the connection are important for the corresponding load-carrying capacities and
may be different in the two beam directions. In order to investigate the mechanical properties of the
Keywords:
Concrete-filled steel tube
connection system, four different specimens, including interior and exterior connections with corre-
Steel structures sponding columns and beams in two directions, were made and examined under monotonic loadings,
Beam-column connection further with comparison to FE modelling results. The results of experimental and numerical investigations
Prefabrication indicate the proposed connection system offers satisfactory stiffness and load-carrying capacities. Force
Bolted connection transfer mechanisms are discussed with assistance from stress and strain responses identified from vali-
Moment-rotation behaviour dated FE modelling in details. Design considerations are further highlighted for implementation in practice.
© 2019 Elsevier Ltd. All rights reserved.

1. Introduction connections that also have elements embedded in the concrete core of
the CFST column. For the former, usually no proper measure is
Due to their ductility and high capacity, concrete-filled steel employed to stiffen the panel zone of the joint. For example, blind
tubes (CFSTs) are commonly used as columns in building structures. bolts were proposed for extended end-plate connections and flush
The infilled concrete is confined by the steel tube, resulting in a end-plate connections to link end plates to the steel tube, as investi-
triaxial state of compression whereby both load capacity and gated in [9,10]. The experimental results indicated that an increased
ductility are improved. Axial compression behaviours [1e3] and end plate thickness can evidently enhance the stiffness and reduce the
bending behaviours [4e6] of CFST columns were widely studied rotation capacity of these two kinds of connections. Alternatively, the
and all the evidences indicate that both compressive and bending flanges of steel beams can be directly welded to the surface of the CFST
capacities of CFST columns are high. column. As found in experimental and numerical investigations
One of the challenges for implementation of CFST members in conducted in [8,11], this type of connections was associated with low
building structures is the development of proper connection ap- flexural strength due to cracked welds. Overall, the two design
proaches. Investigations of connections between steel beams and methodologies of connections ([9,11]) did not employ any measure to
CFST columns have therefore received important attention. Generally, stiffen the panel zone. Therefore, the column steel surface could be
such connection specimens for experimental studies are vertically bent outward by the beam flanges through tension, resulting a rela-
loaded at beam ends and are constrained at the top and bottom ends tively low moment-rotation stiffness. Connections with these design
of the column, and the deformation capacities of connections can be methodologies can be classified as semi-rigid connections according
quantified through equivalent storey drift angle [7]. Such steel beam to the experimental results for the initial elastic stiffness.
to CFST column connections can be categorized into two groups [8]: From this point of view, moment-rotation stiffness and capacity
connections that attach only to the steel tube of the CFST column, and might be improved if the joint panel zone is stiffened. A practical way
to stiffen the panel zone is through the use of external diaphragms as
* Corresponding author.
stiffening members; this method has been widely considered in
E-mail addresses: chenting.ding@monash.edu (C. Ding), yu.bai@monash.edu engineering practice [12]. An external diaphragm is an annular plate
(Y. Bai). surrounding the column and welded to the steel tube surface. A

https://doi.org/10.1016/j.jcsr.2019.105751
0143-974X/© 2019 Elsevier Ltd. All rights reserved.
2 C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751

connection may consist of 2 external diaphragms, normally corre- I beam section) in the steel tube of the CFST column. A series of ex-
sponding to the upper and lower flanges of the steel beam (Fig. 1a). periments performed in [22] investigated the ductility of such con-
Previous studies [8,13e15] have shown that properly designed nections. It was found that when the design principle of strong
connections with external stiffeners could offer improved moment- column and weak beam was considered, the connections were very
rotation stiffness and capacity. For example, in [8], a connection with ductile and the equivalent drift angle could reach 9.6%. A design
external diaphragms offered 18% higher initial stiffness and 20% guideline for this kind of connection was developed in [23] based on
greater capacity than a connection of the same size but without theoretical, numerical and experimental analyses. It was recom-
external diaphragms, that is, where the beam was directly welded to mended that the column-to-beam strength ratio should be greater
the steel tube. A noticeable advantage of this kind of connection is than 1.5 for connections in which full penetration welds were used to
that concrete can be poured into the column tube conveniently join the beam to the column, or should be greater than 2 for con-
because no other structural components are inside the steel tube. nections in which fillet welds were used. Again, the beam passing
However, because the diaphragm stiffeners occupy external space through the column may affect concrete pouring through the steel
and cannot be fully concealed within the wall or floor, their visibility tube. Therefore, threaded steel rods were proposed to pass through
within the indoor space may not be aesthetically pleasing. the steel tube and concrete core in the panel zone of the CFST column.
The joint panel zone can be stiffened by structural elements The steel rods were embedded in the concrete and extended to the
embedded in the concrete core. An internal diaphragm (Fig. 1b), as a outer surfaces of the steel tube, and were bolted to 2 angle plates
horizontal steel plate within the column, welded to the interior steel (Fig. 1c) on the steel beams on two sides of the column. Such con-
surface and with a hole normally at the centre for concrete casting, has nections were developed for the steel beam to CFST column connec-
been used to stiffen joint panel zones [12]. Again, such a connection tion where threaded steel rods were placed to pass through the
may include 2 internal diaphragms, corresponding to the upper and column in [24]. Cyclic bending loads were applied to the connections
lower flanges of the steel beam. The shear capacity of steel beam to and experimental results indicated that such connections offered
CFST column connections stiffened by internal stiffeners was inves- satisfactory deformation capacities with equivalent storey drift angles
tigated in [16]. It was found that the shear strength of the panel zone greater than 6%. Another steel beam to CFST column connection was
stiffened by internal stiffeners was about 130% of the design requr- examined in [25], where the column steel tube was made with I-
iement and the column steel surface was not obviously bent outward. shaped holes for the steel beam and with circular holes for threaded
A theoretical study on the multi-linear load-deformation relations of steel rods to pass through the panel zone (Fig. 1c). Experimental
the internal diaphragm connection between plate and tubular col- studies were conducted for such connections subjected to bending
umn with concrete filling using yield line method was provided moments; the results showed that they had good ductility and could
specifically by Fukumoto [17,18]. Further experimental studies [19] reach an equivalent storey drift angle of more than 5%. It should also be
showed that connections with internal diaphragms could provide noted that such penetrating steel rods were also used for connection
high moment-rotation stiffness, together with satisfactory moment systems between CFST columns and reinforced concrete beams, in
capacity that allowed beams to fail prior to the joint. Shear behaviour which steel bars passed through the connection horizontally without
of the joint panel zone was studied in [20] and such zones stiffened by a steel tube in this region, while lateral hoop reinforcements were
internal diaphragms were also studied in [21], where the shear force required to confine the concrete core in the connection zone to
and shear deformation relationship was formulated for the panel compensate for the interruption of the steel tube [26,27].
zone. Compared to the external diaphragms, internal diaphragms are Several configurations have been developed for the connections
in the column steel tube and surrounded by concrete. Therefore, anti- between steel beams and CFST columns. It appears that connections
rust processing may not be necessary for internal diaphragms. with stiffened panel zones may offer better moment rotational
However, it should be noted that in such cases the internal diaphragm stiffness and capacity than those without. However, current practice
often has a large hole in the centre for concrete pouring, therefore for such connections with internal or external diaphragms requires a
requiring a large internal diaphragm plate. Consequently, large cross- large amount of site work including full penetration welding or the
sections of the steel tubes in CFST columns are also needed. As well, inconvenience of concrete casting. Also, from architectural point of
welding of diaphragms inside a steel tube is laborious. view, it is desirable to have columns concealed within walls. In this
Another way to enhance joint stiffness is to situate the steel beam study, a new connection system (Fig. 2) is proposed that considers
through the steel tube so that the beam section can stiffen the joint the requirements of high moment-rotation stiffness, rapid on-site
panel zone. This configuration requires making I-shaped holes (for the installation and architectural appeal. The design concept and

Fig. 1. Illustrations of various types of beam to CFST connections (a) with external diaphragm configuration; (b) with internal diaphragm configuration; and (c) with through beam
or steel rods.
C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751 3

Fig. 2. Proposed beameCFST column connection.

configuration in detail are introduced in the following. Furthermore, holes are drilled in the column for threaded steel rods to pass
4 specimens of the new connection system were prepared and were through the column. Then, 2 internal stiffeners are inserted into the
tested under static bending. The experimental results are presented column through the rectangular holes and are welded to the column
and discussed in this paper. Detailed FE analyses were conducted by fillet welds (see Fig. 3a). All the lower flange cleats, lower side
and the modelling results are compared and verified against ex- plates, and fin plates are welded to the column by fillet welds. Next,
periments. Based on the experiments and FE analyses of the pro- the column with all the welded components is transported to the
posed connection, the stiffness, ductility of connection, and forces construction site. On site, the steel beam can be installed by joining
distributed in stiffening members are studied thoroughly. the lower flange cleats, lower side plates and fin plates using high-
strength bolts as shown in Fig. 2. Subsequently, the upper side
plates and flange cleats are welded to the column by fillet welds as
2. Design concept and configuration indicated in Fig. 3b, and are then bolted to the beam end using high-
strength bolts. In this way, the steel beam can be placed in position
In the proposed connection system, no internal diaphragm or easily using the prefabricated lower side and fin plates and the
external diaphragm is employed. Instead, the panel zone is stiff-
connection approach can also tolerate geometrical inaccuracy or
ened by 2 internal stiffeners in the Y direction (shown in Fig. 2) and imperfection through the on-site upper side and fin plates.
4 high-strength circular threaded steel rods in the X direction
Compared with the installation processes of conventional internal or
(where the Y direction is the weak axis direction for the column external diaphragms, the installation process of this connection
section while X is the strong direction). An internal stiffener offers
system requires much less on-site welding work and therefore may
greater bending and tensile stiffness than 2 steel rods, due to the be faster because full penetration welds are not involved. In the next
inertial moment of its cross-section. Therefore, the internal stiff-
step, steel rods are passed through the column and tightened on both
ener is used in the Y direction. Conventional horizontal di- sides. Finally, self-compacting concrete is cast into the column.
aphragms, including internal and external diaphragms, are
replaced by internal vertical stiffeners, thereby offering more space
in the column steel tube for concrete casting. In the other direction, 3. Experimental program
threaded rods are made of high-strength steel, making them strong
enough for axial tension forces. Both stiffening member types do 3.1. Specimens and material
not require large internal space or larger steel tubes, which enables
the column section to be relatively small or identical to the wall The experimental investigation considers two variables. One is
thickness, permitting installation within the wall, and thereby of- the bending direction, i.e. about the strong axis (X axis) or weak axis
fering architectural appeal. In this connection system, beams are (Yaxis) of the column section, as the moment-rotation behaviours of
not welded to the column but are bolted to the column with the the connection system along different directions can be different
assistance of side plates or flange cleats (see Fig. 2). Therefore, on- because the configuration of threaded steel rods is in X direction
site welding work is reduced. while that of internal stiffeners is in Y direction. The second variable
Fig. 3 shows the fabrication and installation process. In the fac- is the location of the connection, i.e. with an interior column inside a
tory, 4 rectangular holes are drilled in the column for internal stiff- building, or an exterior column at the periphery of a building. Four
eners to pass through the column, and 8 circular holes or slotted specimens were therefore designed and named as SX1, SY1, SX2 and

Fig. 3. Installation process (a) components are welded to column before transport to construction site; (b) on-site beam installation and fillet welds; and (c) steel rods installation.
4 C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751

SY2. The beginning letter “S” denotes the specimen for experimental flange cleat are shown in Fig. 4a and the thickness of the stiffener is
investigation rather than FE modelling. The second letter “X” or “Y” 30 mm. The dimensions of each fin plate for the connection be-
means the direction of bending (see Fig. 2a). X or Y direction is the tween the column and the beam web are 260  105  10 mm. The
strong or weak axis of the column in bending. The number “1” means dimensions of each internal stiffener for the connection in the Y
the connection for interior column and “2” for exterior column. In a direction are shown in Fig. 4b and its thickness is 30 mm.
specimen for the connection with an interior column (SX1 or SY1), All the steel beams, column steel tubes, flange cleats, side plates
two beams with I-shaped sections (Fig. 4) in either X or Y direction and internal stiffeners were made of Q345 steel (with the nominal
were installed to the column side face. In a specimen for exterior tensile yielding capacity of 345 MPa). The concrete inside the column
connection (SX2 and SY2), only one beam with I-shaped sections was C50 (with the nominal compressive capacity of 50 MPa). Three
(Fig. 4) in either X or Y direction were installed to the column side 150 mm concrete cubes were cast and cured in conditions similar to
face. To allow the column to be concealed within a wall, the column those of the specimens, with the average measured cube strength of
has a rectangular section with the side length of 440 mm in the X 52 MPa. The bolts to connect the 2 beam flanges with the flange cleat
direction and 220 mm in the Y direction (see Fig. 4). Moreover, the or side plate were Grade 10.9 M22, with the exterior diameters of the
beam in specimen SY2 is eccentrically attached to the column and bolts being 22 mm. The bolts used to join beam webs to the fin plates
aligned to the column edge so that the column is invisible outside were Grade 10.9 M20. The threaded steel rods used to install the flange
the wall. The eccentricity (distance between the centreline of the cleat on the column had the diameter of 25 mm. They were placed to
beam and the centre of the column) is 110 mm. It should be noted go through the column and tightened with a wrench at both ends,
that when the beam is loaded with bending moment, the column is using class 10 hex nuts only for specimens SX1 and SX2, as shown in
subject to torque induced by the eccentricity. Fig. 2a. Tensile coupon tests were conducted to measure the properties
The height of the column in each specimen is 2.82 m and the of the steel in accordance with the standard AS1391e1991 [28] and the
span length from the beam end to the centre of the column in each results are shown in Table 1. The specimens were designed to have a
specimen is calculated to be 2.53 m. It should be noted that the strong column weak beam system. Thanks to the concrete inside the
height and length are determined to introduce the ends of the column sections, the moment capacity of the columns is much larger
beams and columns of the specimens as inflection points of cor- than that of beams with a relative capacity ratio of 11.1 for specimens
responding members in a potential building prototype. On that SX1 and SX2 and of 6.2 for specimens SY1 and SY2.
basis, the equivalent storey drift angle qd can be calculated by Eq. Pretensions of the M20 and M22 bolts are determined in Eq. (2)
(1) [7], in which D1 and D2 are the vertical displacements at the according to Eurocode 3 [29], in which fub is the ultimate tensile
ends of 2 beams for specimens SX1 and SY1. In specimens SX2 and strength of high-strength bolts (i.e.1000 MPa for this study); As is
SY2, D1 is the vertical displacement of the beam end and D2 equals the tensile stress area in the threaded region of the bolt and can be
zero. D3 is the horizontal displacement at the top of the column and determined according to ISO 898-1 [30], resulting in 245 mm2 for
D4 is the horizontal displacement at the bottom of the column; M20 bolts and 303 mm2 for M22 bolts; gM7 is a safety factor rec-
Lbeam is the span length of the beams connected to the column and ommended as 1.1 [29]. In this way pretension force Fp,Cd was
Hcolumn is the height of the column. calculated as 156 kN for M20 bolts and 193 kN for M22 bolts and
was applied to bolts by a torque wrench.
D1  D2 D3  D4
qd ¼  (1)
Lbeam Hcolumn
0:7fub As
It should be noted that the thickness of each column is 220 mm Fp;Cd ¼ (2)
gM7
and is close to the thickness of common walls. The dimensions of
each side plate are 250  170  10 mm. The dimensions of each

Fig. 4. Specimens (a) SX1; (b) SY1; (c) SX2; and (d) SY2.
C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751 5

Table 1 axial compression ratio of 0.4 (relative to the nominal strength) for the
Initial rotational stiffness of different specimens (unit: 106 N$m). CFST columns, representing the gravity load received from upper
Nominal yield Tested yield Tested ultimate floors. This load was kept constant during the experimental process.
stress (MPa) stress (MPa) stress (MPa) Subsequently, in specimens SX1 and SY1 with interior columns with 2
Steel plate for beam flange 345 359 485 beams installed, vertical loads were introduced in opposite directions
Steel plate for beam web 345 351 470 by the 2 actuators at the ends of the 2 beams, with identical loading
Steel plate for column 345 357 502 rates of 1 mm/s. The experiments stopped when the specimens lost
M20 & M22 bolts 990 N/A N/A
their load capacity or when any of the actuators travelled to its
Threaded steel rods 600 N/A N/A
maximum distance. In specimens SX2 and SY2 with an exterior col-
umn with only one beam installed, the experimental setup was
3.2. Experimental setup similar but only one actuator was used to apply one vertical load in the
upward direction at the beam end. To ensure safety, the centre of the
The specimens were designed to be restrained at the two column load point on the beam was 200 mm from the beam end.
ends and loaded at the two beam ends for SX1 and SY1, or at one beam
end for SX2 and SY2. The experimental setup is shown in Fig. 5. To 3.3. Instrumentation
provide adequate restraints and reaction forces to the specimens, the
frame system consists of four reaction frames in parallel (see Fig. 5a) Strain gauges, linear variable displacement transducers (LVDTs)
that are anchored with the strong floor, several transverse beams and a total station digital theodolite (Hi-Target ATS-320R, with
(HB1, HB2, HB4, HB4-a, HB6) in between (to improve lateral stiffness) precision for angle measurement of 5.6  104 degree and for dis-
and base beams between different reaction frames (see Fig. 5a). tance measurement of 2 mm) were used to measure the strains and
Loading equipment includes a hydraulic jack to apply compression at displacements for specimens during experiments. The locations of
a constant level on the column top end of the specimens, and two MTS strain gauges are shown in Fig. 6a, where gauges on the flange and
actuators to apply vertical loads at the beam ends of the specimens. web of the steel beams were used to evaluate the bending strain
Each actuator was pinned to the beam end at one side and also pinned and potential yielding of beams as well as for understanding of the
to the reaction frame at the other side. Both two column ends of the beam curvature. Other strain gauges near the bolt holes were used
specimens were connected to the reaction frame, where the top end to examine whether bolts were in contact with bolt holes. A strain
was restrained from horizontal movement but in-plane rotation was rosette was installed at the centre of the panel zone in the column
allowed as it was pinned to the two transverse beams (HB6s see to measure the shear behaviour of the panel zone. Two LVDTs were
Fig. 5b). The hydraulic jack was placed at the top end of the column installed close to the beam flanges (Fig. 6b) to record the relative
with a relatively small contact area, and was therefore unable to displacements between the beam and the column. Such results
provide effective restraint for rotational movement of the column top were necessary for further calculation of the relative rotation be-
end. The bottom of the column was restrained from horizontal tween beam and column. Loads and travel distances were auto-
movement through the steel base plate bolted with the column end matically recorded through the corresponding actuators.
using two M20 bolts (see Fig. 5c) along the neutral axis of the column Importantly, loading was paused every 30 s and the theodolite (see
section. Again, this setup may not be effective to restrain rotational Fig. 5a) was used to manually verify the horizontal displacements of 2
movement of the column bottom end. column ends and vertical displacements of 2 beam ends, considering
During the experiments, a compressive load of 1000 kN was that the column ends might slip and move slightly due to the relax-
applied first on the column top of the specimens, corresponding to an ation of the horizontal restraints as the stiffnesses of the reaction

Fig. 5. Experimental setup (a) overview; (b) connection detail of column top; and (c) column base connection.
6 C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751

Fig. 6. Locations of (a) strain gauges; and (b) LVDTs.

frames cannot be infinitely large. Also, the travel distances recorded with B31 beam elements for computational efficiency. To achieve
by actuators might not accurately represent the vertical displace- deformation compatibility between these two element types, the
ments of beam ends due to possible slip between actuator and beam end cross-section of the solid elements is coupled with the node at
end resulting in a slight incline of the actuator during loading. After the end of the B31 beam element (Fig. 7), making the rotational and
verification of the results recorded by the actuators, the vertical dis- translational movements of the end cross-section equal to those of
placements of the beam ends were calibrated by a factor of 1.07 to the end node in the beam element.
make them consistent with the results measured by the theodolite. All the fin plates, flange cleats, side plates, steel rods, bolts,
column steel tubes, concrete cores and column bases were
modelled with C3D8R elements so that their stress distribution
4. Finite element (FE) modelling
could be captured. Considering that internal stiffeners (see Fig. 7b)
are key components for load transfer in specimens SY1 and SY2,
FE models were established for all specimens using ABAQUS
they were modelled with C3D8 elements to achieve better
2017. Two examples are shown in Fig. 7 for specimens SX1 and SY1.
computation accuracy. Threaded steel rods were modelled with
Elements used in these FE models are eight-node solid elements
B31 two-node beam elements because they were subject to axial
with full integration (C3D8), eight-node solid elements with
forces and bending moments only, and the corresponding nuts
reduced integration (C3D8R), two-node beam elements (B31) and
were modelled with C3D8R elements. These two kinds of elements
two-node spring elements (Spring2). It should be noted that a
(B31 and C3D8R) were coupled again in the same way as for the B31
distance of 510 mm of each beam end measured from the surface of
and C3D8R elements in the FE modelling of the steel beams. Each
the column is modelled with C3D8R elements, to capture the
fillet weld was modelled using a series of spring elements with
formulation of plastic hinges on the beam and the potential local
linear elastic material properties with a very large stiffness (rep-
buckling. The remaining parts of the steel beams might perform
resented in Fig. 7b and d by small dots). These spring elements bind
more consistently as typical beams and therefore they are modelled

Fig. 7. Finite element model (a) SY1 model overview; (b) detail of SY1; (c) SX1 model overview; and (d) detail of SX1.
C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751 7

together a series of node pairs between the two different members is the vertical load applied to the beam end and the displacement is
such as the flange cleat and the column steel tube as shown in the corresponding vertical displacement. Therefore, the slopes of
Fig. 4a in order to understand the internal forces and stresses there the curves represent the stiffness (loaded at beam ends) of the
and the associated failure mechanism. The stiffness value was specimens. Overall, the load capacities of 4 specimens are similar
defined to limit the maximum relative displacement between the (i.e. about 150 kN). As the stiffness of a beam-to-column specimen is
node pairs in this study to be less than 0.05 mm, corresponding to contributed from the stiffnesses of its beam and column members as
1/200 of weld leg length; a similar approach was used in [31]. well as the connection between them, it can be found that the initial
Surface-to-surface contact interactions were adopted between all stiffness of specimens with internal stiffeners (i.e. 2.6 kN/mm for
contact surfaces. The frictional coefficient of 0.3 [32] was used for steel- specimen SY1, 3.6 kN/mm for specimen SY2) is about 25% lower than
to-steel contact, such as that between the bolt head and the surface of that of specimens with threaded steel rods (i.e. 3.7 kN/mm for
the beam flange or between the bolt shank and bolt hole. The frictional specimen SX1 and 4.6 kN/mm for specimen SX2). This suggests that
coefficient for steel-to-concrete contact was defined as 0.57 [33] for the beam-to-column specimens with threaded steel rods might
the surface between the concrete core and steel tube, and the surface provide higher stiffness than the specimens with internal stiffeners.
between the concrete core and internal stiffeners was treated as steel- However, such a stiffness difference of specimens is contributed not
to-concrete contact. As the surfaces of the steel threaded rods were only from the different connection methods (with rods or stiffeners)
smooth because of the zinc coatings, the frictional coefficient was but also the difference in column stiffness. For specimens SX1 with
considered to be zero. Pretension of bolts was applied according to Eq. steel rods in the connections, the column section provides its
(2) in Section 3.1 and was introduced by decreasing the temperature, moment of inertia in the strong direction, being about four times of
as a common approach in such FE analysis [34]. Bilinear material that in its weak direction for the specimens SY1 with internal stiff-
constitutive models were used for the material properties of all steel, eners. Further discussion of the moment-rotation stiffness for the
with the hardening ratio of 1% [33]. The constitutive model for connections along is presented in Section 5.3, where the effects from
confined concrete was determined according to the stress-strain column stiffness can be excluded.
relationship in [35], considering the concrete cracking. The load-displacement curve of specimen SX1 is linear elastic
before the load reached 60 kN. When the loads increased to 60 kN
and the corresponding displacements at the 2 beam ends reached
5. Results and discussion
16 mm, fillet welds between the flange cleats and the column were
subject to large horizontal internal forces and crack failure
5.1. Load-displacement curves
occurred, at which time stiffness began to decrease while the
loading kept increasing. When the applied displacements at the
The mechanical behaviours of specimens can be described in
beam ends reached 50 mm, the force dropped sharply due to an
terms of load-displacement curves as shown in Fig. 8, where the load

Fig. 8. Load-displacement curves of specimens (a) SX1; (b) SX2; (c) SY1; and (d) SY2.
8 C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751

load-carrying capacities of specimens SX1 and SX2 were determined


by the cracking of the fillet weld.
FE results of load-displacement curves are also shown in Fig. 8.
The initial stiffnesses of all the specimens (Fig. 8) are agree well
with the corresponding experimental results. Meanwhile, the ca-
pacities of specimen SX2, SY1 and SY2 estimated from FE modelling
are also close to the corresponding experimental results. The ulti-
mate capacity of SX2 was slightly (about 10%) lower than the FE
modelling results, while the ultimate capacity of SY2 was compa-
rable to that of SY1 and was slightly (about 10%) higher than the FE
results. The ultimate capacity of SX1 was not reasonably described
in the FE results because the fillet welds were modelled with spring
elements with a linear elastic property. However, this modelling
approach does indicate the high stress at the welding locations
(therefore potential failures there) and does provide such insights
Fig. 9. Failure modes of SX1 and SX2: crack of fillet weld.
to further understand the failure mechanism.

unexpected release of load in the actuators. That was not the


intention in the experiment but it was corrected shortly never- 5.2. Failure modes and yielding mechanisms
theless. When the displacements reached 110 mm, the cracks in the
fillet welds between column and flange cleats became significant. As shown in Fig. 9, specimens with threaded steel rods (SX1 and
For safety considerations, therefore, the loading process was SX2) failed by cracked fillet welds between the flange cleat and the
stopped at 120 mm, corresponding to a storey drift of 5.2% (the column steel tube. Specimens with internal stiffeners (SY1 and SY2)
storey drift was calculated based on Eq. (1)). The load-displacement did not fail during the tests, but plastic hinges formed at the beam
curve of specimen SX2 before the load reached 70 kN is linear end on the flanges subject to compression (Fig. 10a). To further
elastic. When the displacement reached 30 mm, the load in the examine whether there were any other failures in these 4 speci-
actuator suddenly released but was also recovered shortly (similar mens, the specimens were disassembled after the experiment. It
to that observed for SX1). Fillet welds between flange cleats and the was found that all the bolt holes at different positions maintained
column on SX2 did not experience any premature failure but finally their initial shapes (Fig. 11), and the bolt shanks did not break,
cracked when the displacement reached 135 mm, corresponding to indicating that the bolt holes and bolts did not fail.
a storey drift of 5.8%. The experiment was then stopped. The results of FE analyses also showed that the shear stress in
The load-displacement curve of SY1 is shown in Fig. 8c. After the the fillet weld that finally cracked was large. As stated in Section 4,
applied displacement reached 135 mm, the maximum vertical load spring elements (Fig. 7b and d) were used to model the fillet welds.
was reached (150 kN). Subsequently the loads began to drop, at Shear stresses at two different loading levels (60 kN, 90 kN) were
which time plastic hinges were formed at the 2 beam ends. To ensure determined based on the horizontal internal forces in the spring
safety, the loading process was stopped at 180 mm, corresponding to elements modelling the fillet weld on the X axis in Fig. 12a (spec-
a storey drift of 7.7%. The beam of SY2 (Fig. 8d) was eccentrically imen SX1), and are plotted in Fig. 12b (tension is positive). For
installed to the column, which therefore was subject to torque and comparison, the shear stresses in the fillet welds on the X axis in
experienced slight rotational movement along its longitudinal axis, specimen SY1 (Fig. 12c) are also plotted in the same figure. It can be
causing the stiffness to decrease after the displacement reached seen in Fig. 12b that the shear stress distributed in the fillet weld in
12 mm. A plastic hinge was formed at the beam when the specimen SX1 (the specimen with the interior column using steel
displacement reached 120 mm, after which the load began to drop. rods) is much more unevenly distributed than that in specimen SY1
The experiment was stopped when the actuator travelled to its (the specimen with the interior column using internal stiffeners),
maximum displacement of 200 mm, corresponding to a storey drift especially from X of 0 to 30 mm where the shear stress is very large
of 8.6%. All the specimens indicated satisfactory ductility, evidenced on one side but small on the other. The fillet weld of specimen SX1
by their maximum storey drifts of more than 5% achieved in the at X of 0 mm was subjected to the maximum shear stress and it is
experiments. The load-carrying capacities of specimens SY1 and SY2 the position that began to crack during the experiment. At this
were determined by the plastic hinges formed at the beam ends. The point, when the load level reaches 60 kN, the maximum shear

Fig. 10. Comparison of failure modes for specimens SY1 and SY2 between (a) FE modelling; (b) experiment.
C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751 9

Fig. 11. Bolt holes after experiment (a) in the beam; (b) in the fin plate.

stress in the fillet weld of SX1 is 490 MPa, corresponding to 2.4 flange of the beams in specimens SY1 and SY2 has yielded at this
times the maximum shear stress in SY1 (202 MPa at X of 100 mm) load level. When the load further increased, such local buckling
and this difference increases when the load is increased to 90 kN. became more obvious and finally a plastic hinge was formed there
That may be the reason for the fillet weld cracking in specimen SX1 for specimens SY1 and SY2.
but not in SY1.
The FE results of specimens SY1 and SY2 showed that plastic 5.3. Moment-rotation stiffness
hinges were formed at the beam ends (Fig. 10), in consistence with
the experimental results. Further comparison may indicate that the According to Eurocode 3 [29], a connection can be classified as
positions of the plastic hinges in the experiments were slightly rigid if the initial rotational stiffness Sj,ini satisfies the condition:
different from that in the FE models. The experimental results
showed the locations partially inside the bolted connection and kb EIb
Sj;ini  (3)
partially outside the region stiffened by the bolted connection Lb
(Fig. 10a); while those in the FE models were outside the stiffened
region (Fig. 10a). This may be because the bolt pretentions in the Moreover, a connection can be classified as pinned if the initial
experiments were less than those in the FE models. Nevertheless, rotational stiffness Sj,ini satisfies the condition:
such a difference in the locations of beam end is still minor. Because
0:5EIb
the strain gauges installed on the beam web and upper beam flange Sj;ini  (4)
Lb
(Fig. 6a) were along a cross section within the range of plastic hinge,
their strain values at different load levels (40 kN, 60 kN, 80 kN and In Eqs. (3) and (4), E is Young's modulus of the steel beam, Ib is
100 kN) are plotted in Fig. 13 to understand the strain distributions the moment of inertia of the beam, Lb is the span of the beam, equal
at this region and the variations of the strain distributions at to the centre-to-centre distance of 2 adjacent columns. kb is a factor
different load levels. The vertical axis refers to the positions of the related to the type of the structure, as 25 for a frame without
strain gauges along the beam depth where the value of 0 corre- bracing system.
sponds to the neutral axis. Strain results from FE models are also The initial rotational stiffness Sj,ini for specimens was deter-
plotted in the figure for a comparison with experimental results. At mined as the slope of the moment-rotation curve at the elastic
the load levels of 40 kN, 60 kN and 80 kN, it can be found that the stage, where the rotation and moment could be calculated using
strain distribution curves from specimen SY1 and SY2 are almost the measured results of LVDTs from Fig. 6b through the equations:
linear, indicating that the strain was proportional to the depth to
the neutral axis and therefore no plastic hinge was formed at these d1  d2
qc ¼ (5)
load levels. However, at the load level of 100 kN, the strain distri- l1;2
butions from both specimens show nonlinearity at the locations
near the lower beam flange (i.e. 150 mm below the neutral axis, M ¼ Fv Lbeam (6)
or 150 mm for the position in Fig. 13). This suggests that the lower

Fig. 12. (a) Position of fillet weld in SX1; (b) coupling forces of spring elements for modelling fillet weld; and (c) position of fillet weld in SY1.
10 C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751

Fig. 13. Strain distributions at beam end in the same cross section at different height of (a) SY1; and (b) SY2.

where d1 and d2 are the displacements recorded by LVDTs shown in and SY2, i.e. and 266.4 kN$m/0.35 m. Such levels of compression
Fig. 6b, l1,2 is the distance between 2 LVDTs, Fv is the vertical load force and tension force were finally transmitted from the beam
applied by the actuator and Lbeam is the length of the beam. Table 2 flanges to the column. The compression force carried by the column
shows the resulting initial stiffness of each specimen compared to flange and the concrete inside the column may not be critical for
the values of rigid and pinned conditions according to the calcu- the connection. However, the tension force in specimens SX1 or
lation results of the initial rotational stiffness. SX2 (denoted as FX,B in Fig. 16a) need to be carried by both the
In the Y direction, where internal stiffeners were used to form column flange and the steel rods, and the tension force in speci-
the connection, the initial rotational stiffness of each specimen (SY1 mens SY1 or SY2 (denoted as FY,B in Fig. 16b) need to be carried by
with the interior column or SY2 with the corner column) satisfied both the column flange and the internal stiffeners. The column
the rigid condition. Therefore, such configurations provided high flanges may bend outward due to the large tension on the column
moment-rotation stiffness and these 2 connections could be clas- flange (shown as distributed force qX, C or qY, C in Fig. 16), as the
sified as rigid for interior and exterior applications. In the X di- inside concrete cannot aid in resisting tension. Therefore, it is
rection where threaded steel rods were installed, although desirable to transfer more tension to the rods or stiffeners than to
specimens SX1 and SX2 should be classified as having semi-rigid the column flanges.
connections, their initial rotational stiffness was close to the rigid As indicated in Fig. 14, it was found that about 30% of tension
boundary (about 85% rigid condition). Adequate moment-rotation (238 of 723 kN) was carried through the steel rods for specimen
stiffness provided by the steel rod configurations was still well SX1 and 65% of the tension (490 of 761 kN) through the internal
demonstrated. stiffeners for specimen SY1. Similarly, 17% of the tension (140 of 723
kN) was transferred to the steel rods in SX2 and 65% of the tension
5.4. Load transfer of threaded steel rods and internal stiffeners (490 of 761 kN) was carried by the internal stiffeners in SY2. These
results clearly indicate that the internal stiffeners within the CFST
Threaded steel rods and internal stiffeners were embedded in could carry efficiently and transfer the majority of the tensile force
the concrete and were important components in the connection (over 60%), and this configuration is clearly more effective than that
configurations for both directions, as they could compensate for using steel threaded rods. It should also be noted that the column
core concrete in tension and prevent excessive deformation of the flanges (220 mm) in the X direction (Fig. 2) are much narrower than
steel tube flanges subjected to the forces transferred from the beam those in the Y direction (440 mm). Therefore, the column flange in
ends. In this section, internal forces, including bending moments the X direction may be more difficult to bend outward (due to its
and axial forces, of these components are clarified and compared smaller span between the 2 webs). This may also explain why a
based on the FE results. The axial force and bending moment of higher proportion of tension was carried by the column flanges for
each component were calculated, based on the stress field for three specimens SX1 and SX2 with the connection in the X direction.
loading levels (60 kN, 90 kN, 120 kN at the beam end) as shown in Each of the vertical y axes in Fig. 15b to e show the bending
Figs. 14 and 15. In the figures, the upper stiffener is the internal moments carried by the section of steel rods or internal stiffener
stiffener above the beam and the lower stiffener is the internal along their longitudinal direction, i.e. x coordinates shown in
stiffener below the beam for specimens SY1 or SY2. Also, because Fig. 15a. It can be found that the steel rods in specimen SX1 or SX2
specimens SX1 and SX2 were stiffened by 2 pairs of steel rods (2 always carry much less bending moment than the stiffeners in
upper rods and 2 lower rods, see Fig. 2a), the axial force or bending specimen SY1 or SY2, because a pair of rods offers a much lower
moment of the steel rods shown in Figs. 14 and 15 is the sum of the moment of inertia than a stiffener, and the nuts tightening the steel
2 rods in the same horizontal row. rod might not effectively restrain the rotational movements of the
When the load was increased to 120 kN in the experiments, the two sides of the rod. Therefore, the fillet welds shown in Fig. 12a in
bending moment at the beam end became 253.2 kN$m for speci- specimen SX1 or SX2 had to help the rods carry more bending
mens SX1 and SX2, i.e. 120 kN  (2.53 me0.2 m-0.22 m); and 266.4
kN$m for specimens SY1 and SY2, i.e. 120 kN  (2.53 me0.2 m-
Table 2
0.11 m). Considering that the beam flanges only carried bending Initial rotational stiffness of different specimens (unit: 106 N$m).
moment whereas the beam web only carried shear force [36], the
SX1 SX2 SY1 SY2
bending moments at the beam end were formed by a compression
force at one beam flange and a tension force at the other. The Nominally pinned condition 6 6 5 5
compression force or tension force was then 723 kN for specimen Rigid condition 282 282 268 268
Initial rotation stiffness: Sj,ini 238 241 1051 1150
SX1 and SX2, i.e. 253.2 kN$m/0.35 m, and 761 kN for specimens SY1
C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751 11

Fig. 14. Axial forces in stiffening members.

moment, resulting in an unevenly distributed horizontal force in column steel tube and the core concrete were subject. As the left
the fillet weld as shown in Fig. 12b. actuator applied the vertical load upward while the right actuator
It can be also found in Fig. 15b that the bending moment on the applied downward (Fig. 5a), thelower flange of the right beam was
left side of the lower stiffener in specimen SY1 is about five times under compression while the lower flange of the left beam was
that on the right side. This is related to the force to which the under tension. The right side of the lower stiffener carried bending

Fig. 15. Bending moments of (a) longitudinal direction of stiffener and rod; (b) lower stiffener and rods in SX1 and SY1; (c) upper stiffener and rods in SX1 and SY1; (d) lower
stiffener and rods in SX2 and SY2; and (e) upper stiffener and rods in SX2 and SY2.
12 C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751

Fig. 16. Free body diagrams for (a) flange cleat of specimen SX1 or SX2; and (b) side plate and internal stiffener of specimen SY1 and SY2.

moment with the assistance of the surrounding concrete that was connection with 85% of the stiffness of the rigid condition in the
under compression, whereas the left side of the lower stiffener same direction as the configuration of threaded steel rods.
could only carry bending moment by itself because the surrounding 2) Internal stiffeners and threaded steel rods in the connection can
concrete was under tension and might already have reached its effectively stiffen the panel zone, and none of the column
tensile limit. However, the left side of the upper stiffener carries flanges in the specimens experienced noticeable bending
bending moment with the assistance of the surrounding concrete deformation. This is because either the internal stiffener or the
that is under compression, whereas the right side of the upper steel rods, rather than the column flanges, could help carry
stiffener can only carry bending moment by itself. Therefore in tension force transferred from the beam flange. In specimens
Fig. 15c the bending moment on the right side of the upper stiffener SY1 and SY2 in the direction stiffened by internal stiffeners,
in specimen SY1 is much greater than that on the leftside. about 65% of the tension force from the beam flange was carried
The beam end of specimen SX2 with a corner column and steel to the internal stiffeners and the other 35% was carried to the
rods and the beam end of specimen SY2 with a corner column and column flanges through fillet welds. In contrast, in specimens
internal stiffeners were loaded upward in the experiments. The SX1 and SX2 stiffened by steel rods, the proportion of tension
upper flange of the beam carried compression force while the lower transferred from the beam flange to the steel rods was much
flange of the beam carried tension force. Comparison of Fig. 15d and lower, being less than 30%, while the remaining 70% of the
e showed that the lower stiffener carried a greater bending tension was transferred to the column flanges.
moment, about double that carried by the upper stiffener. This was 3) Internal stiffeners in the connection system can effectively
also caused by the lower stiffener which carried bending moment transfer both axial force and bending moment, whereas threa-
with the assistance of the surrounding concrete which was under ded steel rods may mainly transfer axial force. This is because a
compression, while the upper stiffener only carried bending pair of rods offers a much lower moment of inertia than a
moment by itself as the surrounding concrete was under tension. stiffener, and the nuts tightening the steel rod might not effec-
tively restrain rotational movements of the two sides of the rod.
6. Conclusions Therefore, the vertical fillet weld between the flange cleat and
the column steel tube in specimen SX1 or SX2 needs to assist the
The present study proposed and examined a new prefabricated threaded steel rods to carry more bending moment, resulting in
connection system between steel beams and a concrete-filled steel unevenly distributed horizontal force in the vertical fillet weld
tube (CFST) column. In this new connection system, the panel zone is plus associated cracking.
stiffened by threaded steel rods in one horizontal direction and by 4) The proposed connection system also showed satisfactory
internal stiffeners in the other horizontal direction. Additional steel ductility for the moment-rotation response in the direction stiff-
plates including flange cleats, side plates and fin plates are fillet ened by internal stiffeners. In this study the connection system in
welded to the CFST column in the factory and steel beams in two this direction was able to develop a storey drift of 7% without
directions can be joined to the column mainly through bolting. To structural failure. The final failure was due to local buckling of the
study moment-rotation behaviours of the connection in two di- beam flanges where a plastic hinge was formed about 350 mm
rections, 4 specimens were prepared considering both interior from the surface of the column in a satisfactorily ductile manner. In
connection and exterior connection scenarios. FE modelling was the direction stiffened by threaded steel rods, the corresponding
further performed to understand the performance of the connection story drift when the vertical fillet welds failed could still reach 5%
system and the internal forces in the fillet welds, internal stiffeners and this also provided a high deformation capacity.
and steel rods in particular. On the basis of the experimental and
modelling results, the following conclusions can be drawn: To achieve convenient assembly of the connection system and
its acceptable mechanical performances, a few design consider-
1) The proposed connection system showed high moment- ations may be expressed. For example, it may be better to have
rotation stiffness in both horizontal directions. According to slotted holes in the upper flange cleats for the threaded steel rods
the classification of connection rigidity in Eurocode 3, if this rather than circular holes, as such holes allow the threaded steel
connection system is used in moment-resisting frames, it can rods to easily pass through the flange cleats and column flanges and
achieve rigid connection in the same direction as the configu- provide tolerances to accommodate possible fabrication inaccuracy.
ration of internal stiffeners; and it can be a semi-rigid Moreover, the fillet welds between the flange cleats and column
C. Ding et al. / Journal of Constructional Steel Research 162 (2019) 105751 13

flanges require good quality because of high stresses there. In CFT column system, in: Proceedings of the Sixth ASCCS International Con-
ference on Steel-Concrete Composite Structures, 2000.
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[17] T. Fukumoto, K. Morita, Connection between concrete-filled square steel
may introduce better uniformly distributed stress in the fillet tubular column and steel beam reinforced with internal diaphgram: elasto-
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[18] T. Fukumoto, Local elasto-plastic behavior of steel beam to concrete-filled
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Acknowledgement deformation relations for connection details using internal diaphragms or
internal diaphragms with extended flanges, J. Struct. Constr. Eng. 617 (2007)
177e184.
The authors are grateful for support from the Australian [19] P. Doung, E. Sasaki, Load-deformation characteristics and performance of in-
Research Council through the Discovery Project (DP180102208). ternal diaphragm connections to box columns, Thin-Walled Struct. 143
Thanks are also given to the technical support for the experiments (2019), 106221.
[20] J. Fan, C. Liu, Y. Yang, Y. Bai, C. Wu, Shear capacity of 3D composite CFT joints
at the Faculty of Civil Engineering in Heifei University of Technology subjected to symmetric loading condition, J. Constr. Steel Res. 112 (2015)
and to Anhui Fuhuang Steel Structure Co., Ltd. for manufacturing 242e251.
experimental specimens. [21] T. Fukumoto, K. Morita, Elasto plastic behaviour of steel beam to square
concrete filled steel tube (CFT) column connections, in: S.A. Mahin, Y. Xiao
(Eds.), Composite and Hybrid Structures: Proceedings of Sixth ASCCS Inter-
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