JEEP Compass (MK) 2.

4 ERZ

Timing chain: removal/installation

Removal
Remove the fuel filler cap
Remove the seat cushion

Remove the fuel pump cover

Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Disconnect the fuel pump connector

Remove the fuel pump cover

Start the engine

The engine should stop
Keep restarting the engine
Until it will no longer run
Turn the ignition off
Delete all the fault codes
Timing chain: removal/installation
Removal
Remove the engine upper cover
Remove thethe
Disconnect fuelbattery
filler cap
earth cable
Remove thethe
Disconnect seathydraulic
cushion line quick-release coupling

Remove the air filter housing

Drain the cooling system
Remove the windscreen washer fluid tank
Remove the coolant expansion tank and place it aside
Remove
Remove the
the fuel
powerpump coverfluid reservoir but do not disconnect
steering
Disconnect the fuel line from the injector rail
Disconnect the positive crankcase breather
Disconnect the positive crankcase ventilation hose
Disconnect the ignition coil wiring (4x )
Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Remove the cylinder head cover

Raise the vehicle
Remove the right splash guard
Turn the crankshaft to TDC for cylinder 1
Align the timing marks on the crankshaft pulley and timing cover

Remove the fuel pump cover

Remove the ancillary drive belt

Remove the air-conditioning compressor
Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Remove the ancillary drive belt lower idler pulley

Remove the crankshaft pulley
Remove the crankshaft oil seal and discard

Remove the fuel pump cover

Remove the coolant pump pulley

Remove the lower engine support bracket bolt
Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Remove the timing cover lower bolts

Remove the fuel pump cover

Lower the vehicle

Remove the bracket from the power steering line
Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Remove the power steering pump but do not disconnect the lines
Use a trolley jack to support the engine
Note: Put a wooden block between the sump and the jack
Remove the right-hand engine support
Remove the right-hand engine support bracket

Remove the fuel pump cover

Remove the ancillary drive belt upper idler pulley

Remove the right-hand engine support bracket
Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Remove the ancillary drive belt tensioner

Remove the timing cover bolts
Remove the timing chain cover
Use a pry bar at the points shown

Remove the fuel pump cover

Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Check the camshaft timing marks

Remove the fuel pump cover

Check the crankshaft timing marks
Timing chain: removal/installation
Removal
Remove the chain tensioner
Remove the fuel
chainfiller
guide
caprail
Remove the chain
seat cushion
tensioner rail
Remove the timing chain
Raise the vehicle
Drain the engine oil
Remove the ancillary drive belt cover
Remove the oil sump
Remove the oil pump chain tensioner
Remove the oil pump chain
Remove the crankshaft gearwheel

Installation
Refit the crankshaft gearwheel
Refit the oil pump chain
Align the timing marks

Remove the fuel pump cover

Compress the timing chain tensioner rod

Lock the tensioner; use a locking pin (8514)
Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Refit the oil pump chain tensioner

Remove the tensioner locking pin (8514)
Position the crankshaft as shown

Remove the fuel pump cover

Align the camshaft timing marks

Refit the chain guide rail (12 Nm)

Timing chain: removal/installation
Removal
Refit the oil sump (M6: 12 Nm, M8: 22 Nm)
Remove
Note: Apply
the fuel
sealant
fillerbefore
cap fitting
Remove
Fit the timing
the seat
chain
cushion
Align the dark blue plates on the timing chain with the marks on the camshaft gearwheels

Align the dark blue plates on the timing chain with the marks on the crankshaft gearwheel

Remove the fuel pump cover

Tension the chain

Refit the chain tensioner rail (12 Nm)
Push the plunger in until the locking pin fits (8514)
Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Refit the chain tensioner (12 Nm )

Remove the fuel pump cover

Remove the tensioner locking pin (8514)

Rotate the crankshaft 2 turns
The crankshaft should be at TDC for cylinder 1
Check the timing marks again
Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Remove the fuel pump cover

Refit the timing chain cover

Upper bolts: (M6: 9 Nm, M8: 26 Nm)
Clean off the sealing surfaces
Note: Apply sealant before fitting
Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Fit the ancillary drive belt tensioner (24 Nm)

Refit the right-hand engine support bracket

Remove the fuel pump cover

Refit the ancillary drive belt upper idler pulley

Refit the right-hand engine support (75 Nm)
Refit the right-hand engine support bracket (A: 88 Nm, B: 68 Nm )
Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Remove the trolley jack

Refit the bracket

Remove the fuel pump cover

Refit the power steering pump (26 Nm)

Raise the vehicle
Refit the timing cover lower bolts (9 Nm)
Timing chain: removal/installation
Removal
Remove the fuel filler cap
Remove the seat cushion

Refit the coolant pump pulley (9 Nm)

Refit the crankshaft pulley (210 Nm)
Lubricate the bolts lightly using engine oil
Refit the ancillary drive belt lower idler pulley
Refit the air-conditioning compressor (25 Nm )

Remove the fuel pump cover

Fit the ancillary drive belt

Refit the front right splash guard
Lower the vehicle
Refit the cylinder head cover
Timing chain: removal/installation
Removal
Renew the gasket
Remove
Note: Apply
the fuel
sealant
fillerbefore
cap fitting
Remove
Stage 1:
the seat
(5 Nm)
cushion
Stage 2: (10 Nm)
Reconnect the ignition coil wiring (4x)
Reconnect the positive crankcase ventilation hose
Refit the positive crankcase breather
Reconnect the fuel lines

Refit the power steering fluid reservoir

Remove
Refit the the fuel pump
windscreen cover fluid tank
washer
Refit the coolant expansion tank
Refill the cooling system
Refill the engine oil
Refit the air filter housing
Reconnect the battery earth cable
Reconnect the fuel pump connector
Refit the fuel pump cover
Refit the seat cushion
Refit the fuel filler cap
Refit the engine upper cover
Timing chain: removal/installation
Removalsettings
Torque
Remove
Chain guide
the fuel
rails:filler cap (12 Nm)
Remove
Chain tensioner:
the seat cushion (12 Nm)
Ancillary drive belt tensioner: (24 Nm)
Crankshaft pulley
Power steering pump
Coolant pump pulley
Coolant pump
Air-conditioning compressor
Oil sump
Engine oil drain plug:

Special tools
Tensioner locking pin: (8514)

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Remove the fuel pump cover