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Vol 1 - Cab Wiring

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640 (Blue) (Key Power) CIRCUIT ISOLATED

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UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

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© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat
“Modern Hex” trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat
“Modern Hex” trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
 UENR7849-02
September 2020

C13, C15 and C18 Generator Set

Control Panel and AVR Option
Electrical System
NH31-UP
DH41-UP
LNA1-UP
LXJ1-UP
LNB1-UP
LXK1-UP
AN21-UP
GM91-UP

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 9 8 7 6 5 4 3 2 1

P-PRODUCT: 2000 SERIES GEN-SET TERM 38

AC199-HC12 WH-14
AVR

6 6-V1 WH-14
AC101-HC13 WH-14
JACKET WATER HEATER 7 7-V2 WH-14
E TERM 39
E
C AC200-HC14 GN-YL-16 AC200-HC16 GN-YL-16

A AC199-HC17 WH-14 TERM 46

PANEL TERMINALS B TH1-HC18 WH-14

TERM 47
VOLTS ADJUST
DC TERM 2 208-LL1 WH-18 CB TERMINALS SHUNT TRIP T5/T6
DC TERM 7 108-LL2 WH-18 108-LL9 WH-18 C1-MM2 WH-18 C1
TERM 48
CB TERM 6 SHUNT
C2
T5/T6 DC SHUNT C AC200-HC15 GN-YL-16
RESIDUAL CT DC TERM 19 Y984-LL3 WH-18 Y984-LL8 WH-18 C2-MM1 WH-18
CB TERM 7 THERMOSTAT CONNECTOR B TH1-HC18 WH-14

1 2 A AC717-HC19 WH-14 AVR

EARTH FAULT RELAY
1

CB TERMINALS SHUNT TRIP T7 16A MCB 6 S1 S1-V3 WH-14

DROOP CT
AC717-HC22 WH-14
601-LL10 WH-18 CT I/P DC NEG (-)
208-LL4 WH-18 108-NN1 WH-18
C11
S2 S2-V4 WH-14
CB TERM 6 2
CT I/P DC POS (+)
SHUNT T7 DC SHUNT
600-LL11 WH-18 108-LL5 WH-18 ST-NN2 WH-18
C12
CB TERM 7 ALT HEATER
AC199-HC20 WH-14

AC717-HC21 WH-14

RELAY 208-LL6 WH-18

OUTPUT Y984-LL7 WH-18
HEATER CIRCUITRY DROOP CT

EARTH FAULT/LEAKAGE T5/T6/T7

D D

12 14 A1
108-DD1 WH-18 DC TERM 5 CB TERMINAL'S
12 14 A1
108-CC1 WH-18 DC TERM 5
R959-DD2 WH-18 DC TERM 18
12 14 A1
108-CC3 WH-18 DC TERM 5 PANEL TERMINAL'S
11 A2

R598-CC2 WH-18 R957-CC4 WH-18 DC TERM 16

11 A2 DC TERM 17 11 A2

CB TERM 6

CUSTOMER TO CONNECT TO N/C & N/O RELAY CONTACTS AS REQUIRED ONLY AVAILABLE FOR EMCP4.2 ONLY
1
108-S9 WH-14 108-S1 WH-14 DC TERM 5 SHUNT TRIP (T5/T6)
SHUNT
R957-S10 WH-14 R957-S2 WH-14 ONLY AVAILABLE WITH EMCP 4.1
RELAY VFC (PGR1) RELAY VFC (FTC1)
2
DC TERM 16
RELAY VFC (PAC1) CB TERM 7

CB TERM 6 208-S11 WH-14 DC TERM 3 SHUNT TRIP (T5/T6)

1
108-S3 WH-14 108-S12 WH-14 DC TERM 5

SHUNT DC TERM 30 ONLY AVAILABLE WITH EMCP 4.2

2
R957-S4 WH-14 R957-S13 WH-14 DC TERM 34
CB TERM 7

C C
:11
232-HH1 WH-16 CB TERM 1 BK 11 :11
X709-JJ1 WH-16 CB TERM 1
(Q1) AUX CONTACT :12
231-HH2 WH-16 CB TERM 2 (Q1) AUX CONTACT BK 12 :12
X711-JJ2 WH-16 CB TERM 2
:14
233-HH3 WH-16 CB TERM 3 BK 14 :14
X710-JJ3 WH-16 CB TERM 3
95-HH4 WH-16 CB TERM 4
(SY) OVERLOAD CONTACT 98-HH5 WH-16 (SY) OVERLOAD CONTACT
BK 41 208-JJ4 WH-16 CB TERM 4
CB TERM 5 BK 42 Y985-JJ5 WH-16 CB TERM 5 CB TERM 6
1
108-S5 WH-14 108-S14 WH-14 DC TERM 5 SHUNT TRIP (T7)
SHUNT
AUX CONTACT & OVERLOAD (T5/T6) AUX CONTACT & OVERLOAD (T7) 2
R957-S6 WH-14 R957-S15 WH-14 DC TERM 16 ONLY AVAILABLE WITH EMCP 4.1
CB TERM 7

SOCKET-CONNECTOR
8T-8730
CB TERM 6 208-S16 WH-14 DC TERM 3
1 208 WH-16 1 108 WH-16 DC TERMINAL 2 1
108-S7 WH-14 108-S17 WH-14 DC TERM 5 SHUNT TRIP (T7)
2 108 WH-16 2 208 WH-16 DC TERMINAL 5 SHUNT DC TERM 30
208-LC1 WH-14 DC TERM 21 ANNUNCIATOR 3 R953 SRN 3 2
R957-S8 WH-14 R957-S18 WH-14 DC TERM 34 ONLY AVAILABLE WITH EMCP 4.2
4 R952 SRN 4 R951 SRN 5 CB TERM 7
Y986-LC2 WH-14 DC TERM 2 R952 SRN
5 R951 SRN 5
B 6 R953 SRN 4
PWP CONTROLLER B
7 3
(Dimensions: 39 inches x 24 inches)

8
LOW COOLANT TEMP SHUNT STRIP
UENR7849-02

LOCAL ANNUNCIATOR MODULE

SYMBOL LEGEND TABLE
COLOUR ABBREVIATIONS
ABBREVIATION DESCRIPTION
MINITURE CIRCUIT BREAKER
BK BLACK
ABBREVIATIONS
CU COPPER ABBREVIATION DESCRIPTION
GN-YL GREEN-YELLOW AC ALTERNATING CURRENT
EMERGENCY STOP PUSHBUTTON RD RED AVR AUTOMATIC VOLTAGE REGULATOR
WH WHITE CANOPY E-STOP CANOPY EMERGENCY STOP PUSHBUTTON
CHARGE ALT CHARGING ALTERNATOR
DC DIRECT CURRENT
ECM ENGINE CONTROL MODULE
FUSED AUTOMOTIVE RELAY
(+) BATTERY ECMR ENGINE CONTROL MODULE RELAY
ECR ENGINE CRANK RELAY
E-STOP PANEL EMERGENCY STOP PUSHBUTTON
(-) BATTERY / SENSOR RETURN
ETH EARTH/GROUND
MCB MINIATURE CIRCUIT BREAKER
RESISTOR TERM PANEL TERMINAL
PANEL TERMINALS
CB TERMINALS
20 Page,

EARTH/GROUND
DC TERM 2 208-KK1 WH-18 CB TERM 4 OT OT-FF1 WH-18 ANALOGUE INPUT 2
PW CONTROLLER (C1) PIN 38
DC TERM 20 Y985-KK2 WH-18 CB TERM 5 CURRENT TRANSFORMER
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
OIL TEMP PANEL TERMINAL
relevant Operation and Maintenance Manuals and

A OVERLOAD PANEL WIRING (T5/T6/T7) TERMINAL

relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or A
death. Proper care is your responsibility.
CONNECTOR

+
THIS SCHEMATIC IS FOR THE C13, C15 AND C18 GENERATOR SET
BATTERY
CONTROL PANEL AND AVR OPTION ELECTRICAL SYSTEM
CONTROL PANEL OPTIONS SPLICE MEDIA NUMBER: UENR7849-02
WIRE SCHEMATIC PART NUMBER: 505-3198, CHANGE: 01, VERSION: DK
Components are shown installed on a fully operable generator set in a non powered state.
SCREEN CABLE
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
RIGHT SIDE VIEW

THERMOSTAT HOUSING

JACKET WATER HEATER

TERMINAL STRIP