Professional Documents
Culture Documents
------------------------------------------------------------------------------------------------------------------------------------------
• Let's assume you need to replace the AIR CLEANER PRIMARY FILTER ELEMENT.
Use any of the functional words in the item description to locate the desired item. Example: The first listing
for the Air Cleaner Primary Filter Element in the Word Index is: Air Cleaner Primary Filter Element. The
index shows the component will be found on page C-23 that is the Parts List page number for the Air
Cleaner Installation.
A
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C23
Air Cleaner Primary Filter Element . . . . . . . . . . . C23
Air Cleaner Safety Filter Element . . . . . . . . . . . . C23
Air Conditioner On/Off Switch . . . . . . . . . . . . . . . .A65
Air Pre-cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . C49
Air Recirculation Filter . . . . . . . . . . . . . . . . . A59, A65
Airduct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C49
Airscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C49
Alarm, Audible . . . . . . . . . . . . . . . . . . . . . . . . . . .E19
Alarm, Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . .E11
• The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered
pages) and the PARTS LIST (odd numbered pages).
• The Parts Illustration shows the assembly with its component parts identified by Item Numbers.
• On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to order
Genuine Manufacturer Replacement Parts, a functional description, the quantity required to assem-
ble one complete assembly, and any additional notes/ dimensions required to help place your parts
order.
• For the example: The Air Cleaner Primary Filter Element is listed under the Air Cleaner (Item 1),
Comm. Number 13421789, Quantity of 1.
• When the Comm. # is not known - Use the Table of Contents:
• Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major
systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
• Find the Functional Group that best describes the area of the machine you are interested in. For
example: Air Cleaner Installation
ENGINE
Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe
major repairable components of that group. Find the listing that refers to the Air Cleaner Assembly.
• Since the Air Cleaner Primary Filter Element is what needs to be replaced, refer to the parts listing for
the Air Cleaner Assembly. The Air Cleaner used on your machine is found in Functional Group C,
this makes up the first part of the page number. Turn to that section of the parts manual and find the
parts listing on page C-23 for the Air Cleaner (13421789).
• If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is
provided in the back of the manual to assist you. Look up the Comm. Number desired and the
Numerical Index will show the Functional Group, Section, and Page Number where the item can
be found.
For our Primary Air Cleaner Filter Element Example: The Comm. Number 13525845 is found in the
Numerical Index, it shows that component will be found on pages C-23 that is the Parts List page for the
Air Cleaner Installation.
TABLE OF CONTENTS
SD-160/190/200TF Series - Effective With S/N 193672
TITLE PAGE
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A
ABBREVIATIONS USED IN THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
LUBRICANTS, FILTERS AND MANUALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
RECOMMENDED SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J
Section B - DRUM
FRONT FRAME INSTALLATION - SD-160 - EFFECTIVE WITH S/N 196502 . . . . . . . . . . . . . . . . . . . . . . . B-2
DRUM ASSEMBLY - SD-160 - EFFECTIVE WITH S/N 196615 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
BEARING HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
CARRIER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12
VIBRATION MOTOR (54596259) - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14
DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16
DRUM DRIVE MOTOR (13460407) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18
DRUM ASSEMBLY - SD-160 - PRIOR TO S/N 196615 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28
CARRIER ASSEMBLY - SD-160DX/160F - PRIOR TO S/N 196615 . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30
FRONT FRAME INSTALLATION - SD-160 - PRIOR TO S/N 196502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-32
FRONT FRAME INSTALLATION - SD-190 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36
SCRAPER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-40
DRUM ASSEMBLY - SD-190 - EFFECTIVE WITH S/N 196615 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42
ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-44
CARRIER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46
VIBRATION MOTOR - (13483706) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48
DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-50
DRUM ASSEMBLY - SD-190 - PRIOR TO S/N 196615 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-52
CARRIER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-56
FRONT FRAME INSTALLATION - SD-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-58
DRUM ASSEMBLY - SD-200 - EFFECTIVE WITH S/N 196615 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-62
ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-64
CARRIER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-66
DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-68
DRUM DRIVE MOTOR (13356340) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-70
MOTOR (13494927) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-72
A
TABLE OF CONTENTS
SD-160/190/200TF Series - Effective With S/N 193672
TITLE PAGE
CONTROL (13494984) - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-74
DRUM ASSEMBLY - SD-200 - PRIOR TO S/N 196615 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-76
CARRIER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-78
REAR FRAME INSTALLATION - SD-160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-80
HYDRAULIC TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-84
FUEL TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-86
FUEL TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-88
BRAKE SHUNT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-90
THERMAL BYPASS VALVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-92
REAR FRAME INSTALLATION - SD-190/SD-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-94
SMOOTH DRUM SCRAPER INSTALLATION - SD-160DX/SD-200DX . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-98
PADFOOT DRUM SCRAPER INSTALLATION - SD-200F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-100
INSIDE SCRAPER INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-102
INSIDE SCRAPER INSTALLATION - SD-160F/SD-200F - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-104
INSIDE SCRAPER INSTALLATION - SD-160DX/SD-160F/SD190DX/SD-200DX - OPTIONAL . . . . . . . . . B-106
BOLT-ON SHELL INSTALLATION - SD-160DX/SD-190DX - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . B-108
Section C - ENGINE
ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
ENGINE ASSEMBLY - SD-160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
PUMP STACK ASSEMBLY - SD-160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
PROPULSION PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
PROPULSION PUMP (13254669) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
OIL COOLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
COOLANT RECOVERY BOTTLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
AIR CLEANER INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
INSULATED STUD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24
FUEL LINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-26
ENGINE ASSEMBLY - SD-190/SD-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28
PUMP STACK ASSEMBLY - SD-190/SD-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-32
VIBRATION PUMP (13527965) - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-34
EXHAUST INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-42
AIR PRE-CLEANER INSTALLATION - SD-160 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-44
AIR PRE-CLEANER INSTALLATION - SD-190/SD-200 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-46
SOUND KIT WITH AIR PRE-CLEANER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-48
SOUND KIT WITHOUT AIR PRE-CLEANER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . C-50
CAB SOUND KIT WITH AIR PRE-CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-52
FUEL STRAINER INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-54
BLOCK HEATER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-56
GRID HEATER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-58
B
TABLE OF CONTENTS
SD-160/190/200TF Series - Effective With S/N 193672
TITLE PAGE
Section D - OPERATORS COMPARTMENT
OPERATOR PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
CONTROL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
EMERGENCY STOP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8
FUSE COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10
PEDESTAL AND SEAT INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12
PEDESTAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
GAUGE PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-16
SEAT (43843572) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-18
SUSPENSION SEAT INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-20
SEAT (13884747) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-22
TILT STEERING WHEEL - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-28
VANDAL COVER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-30
GAUGE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-32
CAB WITH HEAT INSTALLATION - SD-160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-34
CAB ASSEMBLY (18000471) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-36
HEATER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-50
HEATER (13237888) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-60
SEATBELT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-62
CAB WITH HEAT AND AIR CONDITIONING INSTALLATION - SD-160 . . . . . . . . . . . . . . . . . . . . . . . . . . . D-64
HEATING AND AIR CONDITIONING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-66
HEATER/EVAPORATOR (13237367) - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . D-76
COMPRESSOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-78
CONDENSOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-80
TILT STEERING WHEEL (CAB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-82
PRE-CAB WITH HEAT INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-84
NO ROPS/HOOD LATCH DRAW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-86
PRE-CAB WITH HEAT AND AIR CONDITIONING INSTALLATION - SD-160 - OPTIONAL . . . . . . . . . . . . D-88
TILT STEERING WHEEL (CAB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-90
CAB WITH HEAT INSTALLATION - SD-190/SD-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-92
CAB ASSEMBLY (43828862) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-94
CAB WITH HEAT AND AIR CONDITIONING - SD-190/SD-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-108
PRE-CAB WITH HEAT INSTALLATION - SD-190/SD-200 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . D-110
PRE-CAB WITH HEAT AND AIR CONDITIONING INSTALLATION - SD-190/SD-200 - OPTIONAL. . . . . . D-112
CAB WITH HEAT INSTALLATION - EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-114
CAB INSTALLATION - EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-116
CAB ASSEMBLY - EU (80793201) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-118
CAB/HOOD DRAW LATCH INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-124
PRE-CAB WITH HEAT INSTALLATION - EU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-126
HEATER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-128
HEATER (13237888) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-138
HEATER VALVE (13200027) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-140
CAB WITH HEAT AND AIR CONDITIONING INSTALLATION - EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-142
PRE-CAB WITH HEAT AND AIR CONDITIONING INSTALLATION - EU . . . . . . . . . . . . . . . . . . . . . . . . D-144
HEATER AND AIR CONDITIONING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-146
COMPRESSOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-156
CONDENSOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-158
HEATER/EVAPORATOR (13237367) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . D-160
HEATER VALVE (13200027) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-162
ROPS/FOPS INSTALLATION - EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-164
SEATBELT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-166
ROPS/HOOD DRAW LATCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-168
FIRE EXTINGUISHER MOUNTING PLATE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-170
FIRST AID MOUNTING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-172
C
TABLE OF CONTENTS
SD-160/190/200TF Series - Effective With S/N 193672
TITLE PAGE
SUSPENSION SEAT W/BACKREST EXTENSION INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . D-174
Section E - ELECTRICAL
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
FUSE BLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20
BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-22
AUDIBLE ALARM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-24
VARIABLE FREQUENCY/DUAL AMPLITUDE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-28
VIBRATION PUMP (13254651) - SD-160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-30
VIBRATION PUMP (13483698) - SD-190/200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-36
SPEEDOMETER/VPM METER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-44
IMPACTOMETER/AUTOVIBRATION METER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . E-46
GPS INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-48
ROAD LIGHTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-50
FRONT ROADLIGHT ASSEMBLY - RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-54
FRONT ROADLIGHT ASSEMBLY - LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-56
REAR SIGNAL ASSEMBLY - RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-58
REAR SIGNAL ASSEMBLY - LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-60
ROTATING BEACON LIGHT INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-62
ROTATING BEACON W/CAB INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-64
WORKLIGHTS INSTALLATION - STRAIGHT COLUMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-66
WORKLIGHTS INSTALLATION - TILT COLUMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-70
DENSITY METER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-74
COMPACTOMETER KIT (19288232) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-76
Section H - HYDRAULICS
HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2
HYDRAULIC FILTER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-14
TOW VALVE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-16
BRAKE/SHUNT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-18
TRACTION ENHANCEMENT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-20
TRACTION CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-24
LOOP FLUSHING VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-26
LOOP FLUSHING VALVE (59077602) - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . H-28
STRIKE-OFF BLADE INSTALLATION (NA) - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-30
PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-34
FOOT PEDAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-36
D
TABLE OF CONTENTS
SD-160/190/200TF Series - Effective With S/N 193672
TITLE PAGE
Section I - SCHEMATICS
ELECTRICAL SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-3
HYDRAULIC SCHEMATIC - SD-160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-6
HYDRAULIC SCHEMATIC - SD-190/200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7
E
STANDARD ABBREVIATIONS
AC Alternating Current
A/R As Required Ref Reference
ARC Authorized Rebuilt Component RH Right Hand
Assy Assembly RHSS Round Head SelfTapping Screw
BHCS Button Head Cap Screw ROPS Roll-Over Protection System
Cu Yd Cubic Yard RPM Revolutions Per Minute
Cyl Cylinder SAE Society of Automotive Engineers
DC Direct Current Sec Section
Dia Diameter SFH Slotted Fillister Head
Eff Effective SHCS Socket Head Cap Screw
FHCS Flat Head Cap Screw SMV Slow Moving Vehicle
F-N-R Forward-Neutral-Reverse S/N Serial Number
FOPS Falling Object Protection System SPST Single Pole/Single Throw
F/P Fork Positioning S.T. Self-Tapping
Gr Grade Std Standard
HHCS Hex Head Cap Screw Str Straight
HHMS Hex Head Machine Screw Sw S wivel
HSBHCS Hex Socket Button Head Cap Tach Tachometer
Screw Temp Temperature
ID Inside Diameter Thd Thread
LH Left Hand Thk Thick
M Metric Typ Typical
MIK Maintenance Interval Kit UNC Unified Coarse
mm Millimeter UNF Unified Fine
Nat Asp Naturally Aspirated Univ Universal
Neg Negative Var Variable
NSS Not Sold Separately V Volt
NSVA Non Serviceable Assembly VPM Vibrations Per Minute
OD Outside Diameter Wgt Weight
Pos Positive w/ With
PSI Pounds per Square Inch w/o Without
Q/A Quick-Attach Wp Weatherproof
Rev01/02/01
F
G
LUBRICANTS, FILTERS AND
MANUALS
H
SD-160/190/200TF Series - Effective With S/N 193672 LUBRICANTS, FILTERS AND MANU-
LUBRICANTS
1 Qt. 1 Gal. 5 Gal. 55 Gal.
Mobil DTE 15M Hydraulic Oil or equivalent ISO VG 46
VI 140 (minimum)
above 12×C (10×F). For temperatures below -12× C
(10× F) use Mobil SHC
624 Hydraulic Oil or equivalent ISO VG 32 n/a n/a 59045179 59045187
Multi Purpose Premium Engine Oil - SAE 15W-40 59022343 59023507 57022327 59022335
Mobilube HD 80W-90 LS Gear Lubricant or equivalant 13248455 13248463 59022418 59022426
SAE
Mobil Multi-Purpose ATF 13248471 13248489 59023572 59023580
Mobil SHC 630 or equivalent ISO VG 220 lubricant 13248430 13248448 59877597 59022459
Mobil SHC 624 or equivalent ISO VG 32 Lubricant 13248414 13248422 59046177 59046165
FILTERS - SD-160
Quantity
Engine Oil Filter 13284617 1
Fuel Filter 19295872 1
Fuel Filter 58827932 1
Suction Filter Element 13467774 2
Return Filter Element 59764498 1
FILTERS - SD-190/200
Quantity
Engine Oil Filter 13284617 1
Fuel Filter 19295872 1
Fuel Filter 43802263 1
Suction Filter Element 13467774 2
Return Filter Element 59764498 1
MANUALS
Parts Manual - SD-160/190/200 43921006
Operation/Maintenance Manual 43882117
Engine Operation Manual - SD-160 13308861
Engine Operation Manual - SD-190/200 13852694
Engine Parts Manual - SD-160 13378500
Engine Parts Manual - SD-190/200 13852702
Safety Label Manual 13367792
CIMA Safety Manual 59483032
I
RECOMMENDED SERVICE PARTS
J
SD-160/190/200TF Series - Effective With S/N 193672 RECOMMENDED SERVICE
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Battery Installation
Cover Plate 0 0 2 59583450
Battery 2 2 0 54635859
Battery Master Switch 0 0 1 13209648
Engine Installation
Lower 0 0 1 13279666
O-ring 4 4 0 59993881
Center Bonded Mount 0 0 2 59127720
Valve Assembly 0 0 1 58921495
Charge Relief Kit 0 0 1 59446138
Recovery Bottle 0 0 1 58802851
O-ring 1 1 1 50278019
Cap 0 1 0 59154807
Switch 0 0 1 58905803
Propulsion Pump 0 0 1 13254669
Seal Kit 0 0 1 58898677
Shaft Seal Assembly 0 0 1 59155192
O-ring Kit 0 0 3 59972877
Coupling 0 1 0 59286336
Steering Pump 0 0 1 58859380
Engine Oil Filter 1 1 1 13284617
Exhaust Installation
Clamp 0 0 1 59495028
Clamp 0 2 0 59534313
Exhaust 0 0 1 59179218
Muffler 0 0 1 13169537
Clamp Seal 0 0 1 13093075
Operator Platform Installation
Screw 0 1 0 95860052
Clevis 0 1 0 59929059
Emergency Stop Switch 0 1 0 59111450
Steering Valve 0 0 1 13277116
Dust Boot 0 1 0 59108605
Horn 1 1 1 13469010
K
RECOMMENDED SERVICE PARTS SD-160/190/200TF Series - Effective With S/N
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Dust Boot 0 1 0 59108100
Seal Kit 0 0 1 54747340
Nut 0 1 0 95943346
Axle Installation
Shaft Seal Assembly 0 0 1 13263553
O-ring 2 2 0 59993881
Axle Drive Motor 0 0 1 13254701
O-ring 1 1 1 50278019
Electrical Installation
Electrical Connector 0 0 1 59436865
Backup Alarm 0 0 1 13236203
Nut 0 8 0 95943346
Unique No ROPS Operators Platform Installation
Hi/Low Amplitude Switch 0 0 1 54666060
Hi/Low Travel Switch 0 0 1 54666086
Park Brake Test Switch 0 0 1 54666102
Hi/Low RPM Switch 0 0 1 54666078
Cover 0 1 0 58892902
Seat Switch Harness 0 0 1 13165071
Nut 0 1 0 59126961
Horn Button 1 1 0 59159558
Dual Switch Seat Kit 0 0 1 13167945
Park Brake Switch 0 1 0 54666094
Steering Wheel 0 1 0 13158647
Dual Switch Seat Kit 0 0 1 13198270
No ROPS/Hood Latch Draw Installation
Latch 0 2 0 59162149
Drum Assembly
O-ring 2 2 0 59993881
Sight Gauge 0 1 0 59277772
O-ring 1 1 1 50278019
Speed Sensor 0 1 0 59249284
Oil Seal 0 0 1 59277764
Shaft Seal Assembly 0 0 1 59155192
Drum Drive Motor 0 0 1 13460407
Pipe Plug 2 2 0 59600593
Shock Mount 0 20 0 13304787
L
SD-160/190/200TF Series - Effective With S/N 193672 RECOMMENDED SERVICE
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Wear Sleeve 0 0 1 59277756
Magnetic Plug 0 0 2 59144428
Vibration Motor 0 0 1 54596259
V-ring Seal 0 0 1 13167390
Unique Smooth Drum Scraper Installation
Scraper Bar 0 0 1 13213913
ROPS/FOPS Installation
Seat Belt 1 1 0 13342720
Latch 0 2 0 59162149
Back-up Alarm Installation
Temperature Switch 0 1 0 13406780
High Temperature Alarm 0 0 1 58870924
Unique Variable Frequency/Dual Amplitude Assembly
Frequency Dial Knob 0 1 0 59047019
Vibration Variation Selection Switch 0 0 1 58878562
Charge Relief Kit 0 0 1 59446138
Vibration Pump 0 0 1 13254651
Speed Sensor Adapter 0 1 0 13176789
Speed Sensor 0 1 0 13254503
Shaft Seal Assembly 0 0 1 59155192
O-ring 1 1 1 50278019
Inside Scraper Installation - Option
Scraper Bar 0 0 1 13213913
Suspension Seat Installation - Option
Seat Belt 0 0 1 13262837
Worklights Installation
Worklights 0 0 4 13406764
Bulb 0 4 0 13468137
Lamp 0 2 0 13321443
F/R Worklights Switch 0 0 1 13197108
Rotating Beacon Light Installation - Option
Rotating Beacon 1 1 1 13176797
Vandal Cover Installation
Cable 0 0 1 59607861
Ferrule 0 0 2 59607853
Gauge Installation - Option
Engine Oil Pressure Sender 0 1 0 58878000
M
RECOMMENDED SERVICE PARTS SD-160/190/200TF Series - Effective With S/N
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Temperature Gauge 0 0 1 58893983
Sender 0 0 1 58913856
Engine Oil Press Guage 0 1 0 58822313
Voltmeter 0 1 1 58877796
Cab w/Heat And Air Conditioning Installation
F/R Worklights Switch 0 0 1 13197108
Heater 0 1 0 13200027
Front Wiper Switch 0 1 0 59196451
Lamp 0 1 0 13321443
Seat Belt 1 1 0 13342720
Washer 0 1 0 59195925
Rear Wiper Switch 0 1 0 59196444
Blank Switch 0 0 1 58835398
AC Switch 0 1 0 13156963
Air Filter 0 1 0 13161757
Washer 0 0 1 13228242
Latch 0 2 0 59162149
Rear Wiper Arm 0 1 0 59072694
Sound Kit w/Pre-cleaner Installation - Option
Air Pre-cleaner 1 1 0 59081323
Wheel and Tire Assembly
Nut 0 24 0 59163758
Valve 0 2 0 59524447
Valve Cap 2 2 2 59929711
Blade Option
Grease Fitting Cap 0 0 2 50270248
Pin 0 2 0 59683805
Dump Switch 0 0 3 58788852
Bearing 0 2 0 50273986
Speedometer/VPM Meter Installation - Option
Speedometer 0 1 0 13179445
Speed Sensor 0 1 0 59249284
Impactometer/Autovibration Meter Installation - Option
Speed Sensor Adapter 0 1 0 13176789
Auto Vibration Switch 0 1 0 13190772
Speed Sensor 0 1 0 59249284
Speed Sensor 0 1 0 13254503
N
SD-160/190/200TF Series - Effective With S/N 193672 RECOMMENDED SERVICE
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Impactometer 0 1 0 13169404
Air Cleaner Installation - Option
Air Pre-cleaner 1 1 0 59081323
Bolt-on Shell Installation - Option
Scraper Tooth - SD-160DX 14 14 0 59175661
Scraper Tooth - SD-190DX 14 14 0 13294632
Tow Valve Installation - Option
Manifold 0 0 1 13304878
Pressure Switch 0 0 1 59110312
Block Heater Installation - Option
Block Heater 0 0 1 59118521
+ Designates parts that are to be replaced within the specified time intervals as stated in the
maintenance schedule.
LUBRICANTS
Multi Purpose Premium Engine Oil - SAE 15W-40 59022343 59023507 57022327 59022335
Mobil SHC 630 or equivalent ISO VG 220 lubricant 13248430 13248448 59877597 59022459
Mobil SHC 624 or equivalent ISO VG 32 Lubricant 13248414 13248422 59046177 59046165
O
Section A - AXLE AND MAIN
FRAME
13296876 REV 0B
18
15
17
13 12
12
1
3 10
5
4
2
16 11
15
6 7
14 9
8 19
59200428 REV 00
4
2
59200428 REV 00
5
14
12 11
8 9
13
5
7
6 6 10
5
5 7
14
59200428 REV 00
21
20
25
19
22 23
18 24
26 19
17
16 30
25
15 20
18
27
28
29
59200428 REV 00
55 53
52
51
66
50
54
56
57 49
65 48
58
59
60
61
64
62 63
44
31
32
33
34
35
36
37
38 39
47
43
34
45
41
40
46
42
59200428 REV 00
70
85
84
83
69
87
86
68
67
81
71
80 72
73
82
74
77 76 75
78
79
11
7 10
9
8
2 12 61
1
5
6
1
62
45
3
2
50 46
49
47
20 48
22 47
13 44
17 23 19
21 24 43
25 41
18
15
16 27
14 42
41
29 40 39
26
28
38
36
37
35
33 32
34
55
31
56
59
56
30
53 58
54
57 60
51 52
11
7 10
9
8
2 12 61
1
5
6
1
62
45
3
2
50 46
49
47
20 48
22 47
13 44
17 23 19
21 24 43
25 41
18
15
16 27
14 42
41
29 40 39
26
28
38
36
37
35
33 32
34
55
31
56
59
56
30
53 58
54
57 60
51 52
67
66
68
65
69
64
63
62
Dwg D59290700/01
**Only Offered Parts Listed** BOM 13369046, 13369020, 13277652, 13277454, 13369491,
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 13277660 Tire And Wheel Assembly - SD-160 2 Diamond Tread
- 13277470 - Wheel 1
- 59929711 - Valve Cap 1
- 59524447 - Air Valve 1
- 50275536 - Tire 1 23.1 x 26 8Ply
13278346 Tire And Wheel Assembly - SD-190/200 2 Diamond Tread
- 13277470 - Wheel 1
- 59929711 - Valve Cap 1
- 59524447 - Air Valve 1
- 58998147 - Tire 1 23.1 x 26 10Ply
- 13277462 Tire And Wheel Assembly - SD-160 2 Lug Tread
- 13277470 - Wheel 1
- 59929711 - Valve Cap 1
- 59524447 - Air Valve 1
- 59814889 - Tire 1 23.1 x 26 8Ply
- 13278312 Tire And Wheel Assembly - SD-190/200 2 Lug Tread
- 13277470 - Wheel 1
- 59929711 - Valve Cap 1
- 59524447 - Air Valve 1
- 58998139 - Tire 1 23.1 x 26 10Ply
- 43879329 Tire And Wheel Assembly - SD-190 2 Michelin
- 43879287 - Wheel 1 17 x 25
- 43889195 - Valve Cap 1
- 43889203 - Air Valve 1
- 43879105 - Tire 1 20.5 x 25
- 20192357 - Rim Spud 1
2 59163758 Wheel Nut 24
13883202 REV 0B
32 10
43
26
29
31
36 34
33
31
36
32 66 27
9
43 36
25
16
27
29
13883202 REV 0B
40
16
42 41
1
4
6
15
35
36
36
5
38
13883202 REV 0B
28
17
16
14
17
7 3
36
39
30 2
12
23
24 11 19 21
22
20
37 18
13459367 REV 01
2 8
5
6
13883434 REV 02
HOOD 9
LH SIDE 5
2
11
10
18
1 17
10
4
15 13
16
6
16
15
3
LH ROPS
SUPPORT
PLATFORM
15
16
7 13
RH ROPS
10 SUPPORT
PLATFORM
8
HOOD 6
RH SIDE
9 16
15
10
14
17
18
13169842 REV 0M
12 12
RETRACTOR
(REF) BUCKLE
M (REF)
SEAT ROTATED
180 DEGREES
FOR CLARITY
PART
OF 13
10
13 1
1
8
1
HOOD
3
2
10
PART
OF 13
4
3
43803394 REV 00
13883673 REV 02
4
2
11
10
12 16 ROPS
13 15
3 1
5
9
6
15
12
13
LH SIDE
7
15
16
6
13 ROPS
12
15
10
14 8
9
RH SIDE
13885660 REV 00
19297118 REV 00
38
34
37
36
54
35
30 49 29
50
48 53 44
8
47
51
45 43
19
20
52
50
30 21
42
2 48
47
21
22
29 23
21
8
32
33 31
23
24 21
4
4
21
24
22
15
13
15
11
13
27 12 15 27
17 26 13
28 10 26
16
18 40
39 5
28
5
18
40 3
9
7
7
6 6
44
15
45
14
43887843 REV 00
25
23 30
29
26 16
4
18
24
36
37 27
4
28
31
39
39 41
40
40 41
20
35
21
34
39
13
12
1
38
3 11
22
8 9
10 19
7
6
33
20 10
8
2
43887827 REV 00
14 2
13
12
16 11
18
17
21
3 15
4 10
9
3
15
5
6
7
8
20 10
9
19
43866508 REV 00
1
3
10
7
6
5
8
43887751 REV 00
7
8
10
9
11
12
54596259 REV 00
7
6
4
3
5
9
10
11
11
13350525 REV 03
7 2
10
8
1
9
13
11 3
12 13
10
4
6
8
8 5
6 1 7 9
5 5 4 4 11 3
8
12
9
11 2
6 PART
5 OF
4 1
8
88
13
86
90
87
89
22
21
20
14
19
13 11
18
12
10 16
B B
17
8 A 9 11
15
10
7 5 2 4 11
15
6 3 10
VIEW A - A
1
VIEW B - B
Dwg 13475173/0C
4
23 15 30
25 18 29
14
24 17 16
36
15
37
41
26
40
46
28
45
31
27
43
44 43
44
20 7
6
21
13
38 1 12
35
34
3 39
2
8
42 22 11
10 9
19
7
6
10
20 8
33
5
10
3
4
12
11
9
8
2 5
7
23
24 21
4
4
21
25
22
15
13
15
11
13
27 12 15 27
17 26 13
10 26
16 28
40 41
18 41
39 5
28
5
18
40
3
9
7
7
6 6
44
15
45
14
38
34
37
36
54
35
30 49 29
50
48 53 44
8
47
51
45 43
19
20
52
50
30 21
42
2 48
47
21
22
29 23
21
8
32
33 31
13880919 REV 01
12
14
17
15 39
13
12
19
20 18
15
16
13880919 REV 01
38
37
36
35
38
34
1
24
23
11
10
8
31 9
30
33 24 3
32
23
8 22
9
21 25
3
6
11 4
10
27
5
26
28 4
29 2 7
5
13880943 REV 00
2
8
5 10
9
6
9
10
43889096 REV 00
25
23 30
29
4 26 16
18 24
36
37
4
43
31 28
27
44
45
46
20
35
21
34
39
13
1 12
38
3 11
22
8 9
10 19
7
6
33
20 10
8
2
43866508 REV 00
1
3
10
7
6
5
8
43887967 REV 00
7
8
10
11
12
Dwg 13483706/01
13
14
12
11
1 4
6
7
10
10
10
10
9
10
13880711 REV 00
12
13 6
1
8
8
10
9
8
10
11 13 8
3
4
5
21
31
5
7
20
6
8
10
17 3
14
30
15
4
27 21
22
18
23
29
28 34
33
25
16
13
5 12
10
8
11
9
19 32
20
7
6
Dwg 13880851/00
6
3 5
4
10
9
11 7
12 8
13296256 REV 0N
49 50 51
2
23
21
24
4
4
25 21
22
15
13
27 12
11
28
26 10
17 26
41 41 27
18
5 5
40 29
16
18
40
9
3
13296256 REV 0N
34
46
38
30 29
37
48 8 44
47 36
43
35 45
19
20
30
21
42
48
47
21
22
29 23
21
32
31
33
43887975 REV 00
25
23
30
4 26 29
18 24
36 16
37
4
43
31 28
27
44
45
46
20
35
21
34
39
13
38 1 12
3 11
22
8 9
10 19
7
6
33
20 10
8
2
43866508 REV 00
1
3
10
7
6
5
8
43887967 REV 00
7
8
10
11
12
13277835 REV 05
4 15
9
16
1
14
10
13
17
11
12
2
13
4
5
3
9 8
5
5 6
3 9
6
2 6
10 8
Dwg 13494927/00
4
3
5
1
A 10
A
7
8
9
VIEW A - A
Dwg 13494984/00
21
13
20
12
14 19
17 11
16 15
B B
18
16 A 23 12
10
16
22 4 6 8 12
10
9 7 16
VIEW A - A
5
VIEW B - B
Dwg 13504816/02
4
15
18 30
23 14 29
45 17
16
38
20
22
7 13
6
35
3 10 34
40 8 39
8
21
10 11
9
19
7
6
2
20
33
5
Dwg 13504790/01
6 4
5
3
10
9
11
7
12
8
13182068 REV 0W
26
11 26
12 11 12
6 13
SUPPLY
D RETURN
LINE
6 61 LINE
34
22
1
14 8
27
8 18
1
62
1
28
18
50
49
38
37
34
33 36
7
7 46
10
13182068 REV 0W
D 62
52
55
2
1
16 32
54
25
46 34
30
35
32 60
24
23
46 51
5
52
53 31
2
20
21
18
3 15
18 17
29
19
18
13292560 REV 0C
14
7
1
10 15 12
14
8
13 9
5
4
13184205 REV 03
9 9
4
5
3
11
2
10
9
9
6 2
13182084 REV 02
1 5
8
7
6
4
13209291 REV 04
M5
M4
H/L
3
BR
K
3
4
7
13185855 REV 03
2 1
46
44
34
45
40
30 46 60
39
32
35
7
20
26 21 31
24
23
5
10 15
18
17
29
2
18
3
26 26
11
12 11 4
14
6
13
14 12
13 47 6
18
8
28
8
78
34
38
32
80
37 81
42 22 36
41
82 79
55
16
54
13324959 REV 00
13182175 REV 03
9
7
6
5
9
7
10
7
9
5 7
6
9
4 1
13416078 REV 01
1 4
10
5
6
13416086 REV 0F
32
34 21
35
46
2
19
39
28 3
4 5
1 40
41
10
19
27 30
48
40 49
8
22
23
41
9
30
11
27
13416086 REV 0F
24
14 17
24
15
24
17
24
31 18
12
37 47
28 29
27
38 26
25
36
30
37
38
13 16
25
20 50
14
27
29
45
7 26
44 43
43 30
13483821 REV 0C
30
19
28
19
9
29 3
23
11
6 22
4
27
12 10
17 31
19
18
26
25
24 15 14
12
13
2
11
6
5
7
13321856 REV 0B
4
12
14
11
22
1
24
27 9
21
26
25
17 30 23
29
3
2
19 8
17 28
18 11
6
5 10
7
20
13
15
13 15
14
11
16
5
6
17
18
19
7
12
2
3
2
3
4
1
9
8
10
34 49
29
VIEW A
33 32
31
30
A
46 21
47
23
22
24
48 26
20
25
27
28
35
41
36
37
38 40
39
42
43
44
44
43
38
37
45
36
35
43888031 REV 00
35
35
11
14
16
3
35
9
34 30
2
38
15 31
28
28 30
32 35
28
13 37 36
14
19
31 7
35 30
27
10 24
19
12 17
30 23 22
5 18 21
1 20
22
28
33
4
8
25
29
13299698 REV 00
10 11
8
3 7
5 1
8
9 6
11
8
10
10
4
7
8
9
13417308 REV 05
8
14
11
13
22
6 12
5 20
28
24
20 3
16
17
27 26
13322821 REV 00
8
4
19285832 REV 00
3 4
13416086 REV 0F
32
34 21
35
46
2
19
39
28 3
4 5
1 40
41
10
19
27 30
48
40 49
8
22
23
41
9
30
11
27
13416086 REV 0F
24
14 17
24
15
24
17
24
31 18
12
37 47
28 29
27
38 26
25
36
30
37
38
13 16
25
20 50
14
27
29
45
7 26
44 43
43 30
13483821 REV 0C
30
19
28
19
9
29 3
23
11
6 22
4
27
12 10
17 31
19
18
26
25
24 15 14
12
13
2
11
6
5
7
1
2
3
4
5
7
3
4
5
23
22
10
11
12
13
17
15
14
16
R
24
18
19
20
21
13843511 REV 02
10
14
15
5 11
8
16 4
8
7
16 MAIN 16
9 FRAME
9
6
9
3
1 MAIN
FRAME
9 13
2 9
14
12
13208848 REV 03
3 4 2
COWLING
1 1
1 1
8 9
43892447 REV 00
6
2
3
1
13235015 REV 00
59118539 REV 01
ENGINE STARTER
13885561 REV 00
6
6
VIEW ROTATED
90°
9
4
7
TO CHASSIS
HARNESS
SOLENOID 1
1 2
8 3
SOLENOID 2 2
13169198 REV AC
60 1 38
29 14
5
6 28
31
40
39
48
38
37 49
50
33
11
33
41 58
20
15
5
19
58 6
6 7
3
4
55 15
34 8 2
41 51
10
35
41
9
13169198 REV AC
11
21
47
12
24
43
23
17 41
25
55
42 49
46
45
54
16 61 33
33
13
49
44
26
21
27
18
13169743 REV 0F
4
5
3
13
8
6
14
12
10
9
11
13169735 REV 0A
13215207 REV 00
18000620 REV 0B
17
18
19 1
20
21 11
12
16
14
15
13
5 5
3
4
9 4
10
23 18
24
18
22
43818871 REV 00
14
18
10 13
11 12
17 8 19
16 7
15
13324827 REV 00
5
7
13244504 REV 0B
43
20
22
SEAT
23
11
21
42
42
6
5
4 15
43
42
9
10
8
SEAT
41
PART 14
OF 43
10 13
12
40 14
3 19
13169925 REV 0J
14
2
12 1
11
16
15
5
8
13
11
3
8
9 5
17
18 4
10
19
20
20
22
21
Dwg 13884747/00
56
8
32 31
27
33 57
58
30 55 10
28 17
29
36 53
39 60 26
35 34 38 22
52 25
37 17
61 10 23
40 43
19
41 55 20
46 45
42 51 24
44
55 10 55
49 50 18
16
21
52
17
10
51
17
54 13
53 16
48 10 7
47 5 3
14
17
1
16
2
17
16
6
4
12
Dwg 13884747/00
56
8
32 31
27
33 57
58
30 55 10
28 17
29
36 53
39 60 26
35 34 38 22
52 25
37 17
61 10 23
40 43
19
41 55 20
46 45
42 51 24
44
55 10 55
49 50 18
16
21
52
17
10
51
17
54 13
53 16
48 10 7
47 5 3
14
17
1
16
2
17
16
6
4
12
Dwg 13884747/00
104
105
109 103
106 104
107
105
102
108
93 90
95
96
92
89 91
94
73
87
97 88 72
98 71
86 74
99 70
100 101 84 69
82
69
67
81
80
77 83
85
79 62
76
66
75
65
78 64
63
43818871 REV 00
14
18
10 13
11 12
17 8 19
16 7
15
13413141 REV 00
8 7
9 8
11
10
1
2
5 3
2
13235270 REV 06
8
1
6 7
9
10
12
3
TIER 3: 4 CYLINDER TIER 3: 6 CYLINDER
9
11 4
12
3
9 9
3 3
19330778 REV 0E
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
12 4
3
51
51
33 33
43
43
39
38
14
5
14 36
33 41
33 41
73 34
41 72
33 71
33 73
43
72
42 71
33
20
43
33
20
35 21 35
37
14
43
35
35
35
15
13
36
33
33 34
16 42 73
41
33
73
16 72
43
72
16
71
11
43
51
33
51 10
6 43
60
65
52
27 22
61
52
64
66
62
46
28
29 31
30 31
45
45
44
53
17
17
27 54 27
32 30
55
19
SECTION A-A
17
C
48
C
A
D
SECTION B-B A D
50
49
SECTION D-D SECTION C-C
69
68
25 31
57 56
7
6 47
40
26
8
9
40
1
10
18 19 18
31
30
24
23 31 26 25
19287887 REV 0F
68
47
67
20
67
20
11 62
27
60 60
31
UNDERSIDE OF
OPERATORS
PLATFORM
19287887 REV 0F
58
55
53
33
12
66
48
41
51
48
59
42
43
26
52
46
19287887 REV 0F
45 14
16 50
4
7 17
4 18
18
24
8
21
21
1
8
22
25 6
19
11
32
2 24 54
9 83
60
30
10
63
28 23
79
29
13 8
19287887 REV 0F
VIEW A
(90°)
1 36
52 15
52
40
57
38
39
58
VIEW A
49
35 48 59
44
35
52
12
48 64 40
65
38
52
37
52
26
19287887 REV 0F
62
61
62
34
10
34
34
34
34
34 57
55
56
47
13244652 REV 00
11
7
2
13
12 3
14 5
4
9
15 13
10
16
43803394 REV 00
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
14
45
5
16 50
4
7 17
4 18
18
24 8
21
21
1
8
22
25 6
19
11
32
2 24 9 83 54
30 10 60
63
28 23
79
29
13 8
VIEW A
(90°)
1
52 35
66
52
52
15
57
38 39
58
VIEW A
49
64
48
65
48 59
44 35
35
52
38
52
12 37
40 52
26
58
55
53
33
12
66
48
41
51
48
59
42
43
26
52
46
61 58
55
62
20
62
10
34
34
34
55
34
34
57
34
47
56
68
84
38
68
58 27
11
47 39
31
60
57 67
68
20
13
12
9
7
19 8 6
18 14
1 5
2 3
4
10
16
17
11
15
13216064 REV 0C
6
5
5
5
3
2
6
5
5
8
5
6
6 5
6
5
6
7 2
3
5
1 5
5
7
13324835 REV 0B
6
5
5
4
6
5
2 3
10
5
12
4 1
11
10
8
8
8 9
9
43818871 REV 00
14
18
10 13
11 12
17 8 19
16 7
15
19330778 REV 0E
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
13883434 REV 02
HOOD 9
LH SIDE 5
2
11
10
18
1 17
10
4
15 13
16
6
16
15
3
LH ROPS
SUPPORT
PLATFORM
15
16
7 13
RH ROPS
10 SUPPORT
PLATFORM
8
HOOD 6
RH SIDE
9 16
15
10
14
17
18
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
43818871 REV 00
14
18
10 13
11 12
17 8 19
16 7
15
19330778 REV 0E
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
12 4
3
51
51
33 33
43
43
39
38
14
5
14 36
33 41
33 41
73 34
41 72
33 71
33 73
43
72
42 71
33
20
43
33
20
35 21 35
37
14
43
35
35
35
15
13
36
33
33 34
16 42 73
41
33
73
16 72
43
72
16
71
11
43
51
33
51 10
6 43
60
65
52
27 22
61
52
64
66
62
46
28
29 31
30 31
45
45
44
53
17
17
27 54 27
32 30
55
19
SECTION A-A
17
C
48
C
A
D
SECTION B-B A D
50
49
SECTION D-D SECTION C-C
69
68
25 31
57 56
7
6 47
40
26
8
9
40
1
10
18 19 18
31
30
24
23 31 26 25
19330778 REV 0E
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
4 PART OF 4 17
PART OF 4
25 30
3 24
32
22
31
21 20
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
4 PART OF 4 17
PART OF 4
25 30
3 24
32
22
31
21 20
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
Dwg 80804354_0001
4
6
3
4
6
10 8
7
8 9
2 2
42
33
1
12 11
32
15
14
55
1
51
39 40
36
37 38
34 35
47
54
52
50
48
41
49
46
9
13
3
4 5 6 10
8 7
30
27
31
26 25
56
24
56
28
29
45
44
53
54
51
50
54 23
20
15
43
19 17
16
18
22
21
19330497 REV 00
9
2 HOOD
LH SIDE
10
6
15
18
LH CAB
16 DOOR SIDE
13
19
12 11
17
19
5 4
19
12
7 CAB
RH SIDE
13
16
HOOD
RH SIDE
9 17
19
18
14
8 4
Dwg 19330778/0E
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
43825991 REV 0D
14
51
5
16 50
4
7 17
4 18
18
24
8
21
21
1
8
22
25 6
19
11
32
2 24 11 65 54
30 10 10
59
28 23
41
29
13 8
43825991 REV 0D
58
55
53
33
12
64
27
62
63
27
31
42
43
38
52
46
43825991 REV 0D
VIEW A
(90°)
1
52 35
66
52
52
15
57
20 39
58
VIEW A
69
27
70
49
26 27 31
44
26
20
52
52
48
53
52
15 38
43825991 REV 0D
60
61
60
34
10
34
34
34
34
34 57
55
56
47
43825991 REV 0D
68
47
67
40
67
40
11 11
11
10 10
UNDERSIDE OF
10
OPERATORS
PLATFORM
13244652 REV 00
11
7
2
13
12 3
14 5
4
9
15 13
10
16
Dwg D13244645/00
6
4
7 8 2
5
9
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
14
51
5
16 50
4
7 17
4 18
18
24
8
21
21
1
8
22
25 6
19
11
32
2 24 11 65 54
30 10 10
59
28 23
41
29
13 8
58
55
53
33
12
64
27
62
63
27
31
42
43
38
52
46
VIEW A
(90°)
1
52 35
66
52
52
15
57
20 39
58
VIEW A
69
27
70
49
26 27 31
44
26
20
52
52
48
53
52
15 38
60
61
60
34
10
34
34
34
34
34 57
55
56
47
68
47
67
40
67
40
11 11
11
10 10
UNDERSIDE OF
10
OPERATORS
PLATFORM
43825181 REV 0C
6
5
5
5
3
2
6
5
5
5
6
6 5
6
5
6
7 2
3
5
1 5
5
7
13324835 REV 0B
6
5
5
4
6
5
2 3
10
5
12
4 1
11
10
8
8
8 9
9
20
13
12
9
7
19 8 6
18 14
1 5
2 3
4
10
16
17
11
15
Dwg D13244645/00
6
4
7 8 2
5
9
12 12
RETRACTOR
(REF) BUCKLE
M (REF)
SEAT ROTATED
180 DEGREES
FOR CLARITY
PART
OF 13
10
13 1
1
8
1
HOOD
3
2
10
PART
OF 13
4
3
43803394 REV 00
4
2
11
10
12 16 ROPS
13 15
3 1
5
9
6
15
12
13
LH SIDE
7
15
16
6
13 ROPS
12
15
10
14 8
9
RH SIDE
13233689 REV 00
1 3
13233697 REV 01
1
4
3
14
2
12 1
11
16
15
5
8
13
11
3
8
9 5
17
18 4
10
19
20
20
22
21
43891340 REV 0A
SEE VIEW D
SEE VIEW C
SEE VIEW P
SEE VIEW N
SEE VIEW M
SEE VIEW R
SEE VIEW G
SEE VIEW F
SEE VIEW J
SEE VIEW A
SEE VIEW J
13
SEE VIEW L
43891340 REV 0A
10 11
35
VIEW "A"
35
30
35
30
SD-116, SD-160, SD-190, SD-200
43891340 REV 0A
AIR 12
CLEANER
CHASSIS
AIR
HARNESS
CLEANER
BRACKET
BRACKET
12
DIAGNOSTIC
CONNECTION
P15
25
VIEW "B"
26
VIEW "C"
20
CHASSIS HARNESS
SD-116, SD-160, SD-190, SD-200
43891340 REV 0A
56
18
12
12
12
12
18
56
18
VIEW "D"
10
57
SD-116, SD-160, SD-190, SD-200
43891340 REV 0A
CHASSIS 27
HARNESS
TO TEMP SWITCH
ON ENGINE
B+
TO
GND FUEL TANK
OIL
PRESSURE
SWITCH
BK
RD
15
TO
COOLANT BACK-UP ALARM
TEMP. SENSOR
(BEHIND ALT.)
CHASSIS
HARNESS
VIEW "F"
FUEL TANK
12
CHASSIS
HARNESS
11
10
7
7 9
11 12
10
VIEW "G"
43891340 REV 0A
44 43
29
32 44
30 32 32
7
44 44
32
35
43 29 30
32
44
43
VIEW "H"
49
52
53
VIEW "J" 51
50
43891340 REV 0A
CHASSIS
CHASSIS
HARNESS
HARNESS
17 3
16
12
12
DRIVE
DRUM ENABLE
HIGH / LO
BRAKE
MAIN
HARNESS
TYRAP
TO BATT.
CABLE
22 TO
BATT.
(POS.)
TO 31
LH WALL
BATT. 5
BOX VIEW "L"
43891340 REV 0A
38
39 VIEW "M"
40
39
40
35
J3 P3
P2
12 J2
VIEW "N"
15
VIEW "R"
2
1 VIEW "P"
43891340 REV 0A
PEDESTAL
HARNESS
CHASSIS
HARNESS
55
35
VIEW "S"
18
18 29
60
18
60
60
28
HORN
BRACKET PEDESTAL HARNESS
TO HORN
LIGHT
OPTION
STEERING
HORN ORBITAL
12
VIEW "T"
13209986 REV 02
3
4
8
4
5
43809474 REV 0A
INSULATED
STUD
5
17
16
12
15
13
14
12 MAIN
HARNESS
13
5
17
4
12
19
12
3
11
13
(NEG)
(POS)
1
13
20
11
43822360 REV 0A
17
3
1
16
18
15
19
21
21
19
20
43822360 REV 0A
10
14
5
2
12
12
11
13233614 REV 0F
12
10
11 3
13
9
8 1
9 2
8
4 7
16
8
15 17
Dwg 13254561/00/01
12
13
5 14
15 16 14 17
6
19
20
18
21
2
3
2
3
11
9
4 8
10
Dwg 13254561/00/02
36
31
35 34
33
32
25
49 48 23
24
26
50
28
22
27
29
30
Dwg 13254561/00/03
37
42
38
39
40 44
43
45
46
47
47
46
40
39
41
38
37
Dwg 13483698/00/01
22
23
15 24 23
21
27
2
28
3
26
1
27
28
26
20
19
Dwg 13483698/00/02
25
12
11
11
13
14
Dwg 13483698/00/03
29
30
31
Dwg 13483698/00/04
16
18
17
13235593 REV 00
4 12
9
10
10
11 2
5
7
3
13429543 REV 00
8 4
1 7 11
5
11
TOP OF
ROPS
8
8
9
9
25
23
21
21 24
22
18
17
26 25 19
20 32
30 12
38 15
16
12
13
25
4
31 11
1
14
25
16
15 9 9 14
14 5
37
37 15
7 16
8
5 8
35 6 6
7
34
29
28
27
33
50
36
13414073 REV 00
3
1 2
6
4
5
SCRAPER 8
WELDMENT
13414057 REV 00
3
2 1
6
4
5
8 SCRAPER
WELDMENT
13358700 REV 00
1 5
3 7
5
13
6
11 10
8
3
2 11
4 9
12
4
6
14
13358684 REV 01
10
8
7
5
1
3
8
13
11
10 8
3
6
14
11 2 15
16
12 9 4
17 6
18
4
1
2
43821131 REV 00
1
2
STARTER
INSULATED
STUD
17
TO
BATTERY
BOX BOTTOM OF
PLATFORM
BATTERY
BOX
3
BATTERY
BOX
FROM 16
BOTTOM OF 14
PLATFORM
WORKLIGHT
GROUND
3
MAIN
"D" MACHINES 3 HARNESS
15 14
3
20
19
BK
12
"DX & F" MACHINES
18 21
DETAIL A
ROPS
11
2
3
3
13
7
3
1
9
1 7
4
DETAIL A
5
3
STARTER
INSULATED
STUD
17
TO
BATTERY
BOX BOTTOM OF
PLATFORM
BATTERY
BOX
3
BATTERY
BOX
FROM 16
BOTTOM OF 14
PLATFORM
WORKLIGHT
GROUND
3
MAIN
"D" MACHINES 3 HARNESS
15 14
3
20
19
BK
12
"DX & F" MACHINES
18 21
DETAIL A
ROPS
11
2
3
3
13
7
3
1
9
1 7
4
DETAIL A
5
3
19288380 REV 00
15 12
14
10
1
13
11
16
7
4 6
8
1 3
1
9
5
1
5
31
7
40
27 25
25
24
24 34
27
4
39
28
30
25 27
25
33
24
11 27 24
20 3
29 10
**Only Offered Parts Listed** BOM 43902113, 43861533, 43861525, 13255799, 13255807,
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
3 13255591 Decal: SD-160DX, RH 1
- 13255559 Decal: SD-160F, RH 1
- 18006619 Decal: SD-190DX, RH 1
- 13255625 Decal: SD-200DX, RH 1
- 13255575 Decal: SD-200F, RH 1
4 13255609 Decal: SD-160DX, LH 1
- 13255567 Decal: SD-160F, LH 1
- 18006627 Decal: SD-190DX, LH 1
- 13255617 Decal: SD-200DX, LH 1
- 13255583 Decal: SD-200F, LH 1
7 13855572 Decal: Signature 2
10 13447602 Decal: Stripe 1
11 13199344 Decal: Hydraulic Oil 1
20 58978255 Decal: Hydraulic Oil Level 1
24 59246603 Decal: Tie Down 4
25 59246611 Decal: Lift Point 4
27 59605915 Decal: Grease - SD-160DX/SD-160F - 8
Effective with S/N 196502
- 59605915 Decal: Grease - SD-160DX/SD-160F - Prior 4
to S/N 196502
- 59605915 Decal: Grease - SD-190DX/SD-200DX/SD- 4
200F
28 43843499 Decal: Lube Chart 1
29 59290858 Decal: Hydraulic Pressure Test 1
30 This Item Not Used With This Assembly
31 13480116 Decal: Fuse Chart 1
33 13325378 Decal: Hood Release 1
34 Not-Used This Item Not Used W/This 1
39 13447669 Decal: Curved Stripe 1
40 13208012 Decal: Master Disconnect 1
50 13285002 Decal: Warning - Buckle Up (Not Shown) 1
51 13285010 Decal: Warning Tag - ROPS (Not Shown) 1
52 13285028 Decal: Warning Tag - ROPS Installation (Not 1
Shown)
27
AIR CLEANER
BRACKET
2 2
37
19
38 5
26
5
19
14 14
7 32
8
FOR DX ONLY
**Only Offered Parts Listed** BOM 43902113, 43861533, 43861525, 13255799, 13255807,
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
2 58965542 Decal: Crush Area 2
5 59020040 Decal: Pressure Hazard Warning 2
7 13855572 Decal: Signature 2
8 13855655 Decal: Monogram 1
14 59667287 Decal: Warning Rail 2
19 59051151 Decal: Warning 2
26 59087999 Decal: Radiator Fill 1
27 59605915 Decal: Grease - SD-160DX/SD-160F - 8
Effective with S/N 196502
- 59605915 Decal: Grease - SD-160DX/SD-160F - Prior 4
to S/N 196502
- 59605915 Decal: Grease - SD-190DX/SD-200DX/SD- 4
200F
32 13870696 Decal: Signature - SD-160DX/SD-160F/SD- 1
200DX/SD-200F
- 18006635 Decal: Lube Chart- SD-190DX 1
37 43890201 Decal: Fuse (Engine) 1
38 13855671 Decal: Warning - Hood Crush 1
Optional Decals:
- 13418454 Decal: Leased Property 1
- 59162982 Decal: Biodegradable Oil 1
- 13387238 Decal: Mobil Envirosyn 1
VISOR
(REF)
34
42
USE WITH CAB ONLY VISOR
(REF)
43 1
7
47
27
25
24 27 37
4
38
7
28
30
25
36 24
11 27 3
20
29 10
VISOR
(REF)
34
42
USE WITH CAB ONLY VISOR
(REF)
43 1
7
47
27
25
24 27 37
4
38
7
28
30
25
36 24
11 27 3
20
29 10
**Only Offered Parts Listed** BOM 18007641, 18007914, 18007922, 13309927, 13225842,
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
33 58952466 Decal: Natural Frequency (German) 1
- 13255054 Decal: Natural Frequency (French) 1
- 13255062 Decal: Natural Frequency (Spanish) 1
- 13255070 Decal: Natural Frequency (Portuguese) 1
- 58877549 Decal: Natural Frequency (UK) 1
- 13459201 Decal: Natural Frequency (Russian) 1
34 13225545 Decal: Checklist (German) 1
- 13226063 Decal: Checklist (French) 1
- 13226089 Decal: Checklist (Spanish) 1
- 13255005 Decal: Checklist (Portuguese) 1
- 13197314 Decal: Checklist (UK) 1
- 13459219 Decal: Checklist (Russian) 1
36 13325378 Decal: Lower Hood (SD-160) 1
- 13291687 Decal: Lower Hood (SD-200) 1
37 13198353 Decal: Genuine Parts 1
38 13447628 Decal: Curved Stripe 1
42 13385323 Decal: Runaway Warning (German) 1
- 13385349 Decal: Runaway Warning (French) 1
- 13385364 Decal: Runaway Warning (Spanish) 1
- 13385380 Decal: Runaway Warning (Portugese) 1
- 13366075 Decal: Runaway Warning (UK) 1
- 13459250 Decal: Runaway Warning (Russian) 1
43 13385331 Decal: Tow Tag (German) 3
- 13385356 Decal: Tow Tag (French) 3
- 13385372 Decal: Tow Tag (Spanish) 3
- 13385398 Decal: Tow Tag (Portugese) 3
- 13366067 Decal: Tow Tag (UK) 3
- 13459243 Decal: Tow Tag (Russian) 3
47 13208012 Decal: Master Disconnect 1
27 AIR CLEANER
BRACKET
2
2
44
26 46
45 28 27
19
5
25
5 19
14 1 14
41 40 6
SEE
35 VIEW "B"
25
25
24
24 7
8
32 FOR DX ONLY
**Only Offered Parts Listed** BOM 18007641, 18007914, 18007922, 13309927, 13225842,
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 13225552 Decal: Checklist (German) 1
- 13226055 Decal: Checklist (French) 1
- 13226071 Decal: Checklist (Spanish) 1
- 13226097 Decal: Checklist (Portuguese) 1
- 13197306 Decal: Checklist (UK) 1
- 13459227 Decal: Checklist (Russian) 1
2 58918947 Decal: Warning 2
5 59020040 Decal: Pressure Hazard Warning (SD-160) 2
- 59050948 Decal: Pressure Hazard Warning (SD-190/ 2
200)
6 58978271 Decal: Read Manual 1
7 13855572 Decal: Signature (SD-160/SD-200) 2
- 13163332 Decal: Signature (SD-190) 3
8 13855655 Decal: Signature (SD-160/SD-200) 1
- 13225727 Decal: Signature (SD-190) 1
14 58978248 Decal: Railing Warning 2
19 58978198 Decal: Rotating Fan 2
24 58978289 Decal: Tie Down 4
25 58992603 Decal: Lift Point 4
26 59131920 Decal: Radiator Fill (German) (Not Shown) 1
- 59131912 Decal: Radiator Fill (French) 1
- 59131946 Decal: Radiator Fill (Spanish) 1
- 59131938 Decal: Radiator Fill (Portuguese) 1
- 59087999 Decal: Radiator Fill (UK) 1
- 13459185 Decal: Radiator Fill (Russian) 1
27 59605915 Decal: Grease 5
32 This Item Not Used With This Assembly
35 13206941 Decal: Sound Power (SD-160/SD-200) 1
- 13206958 Decal: Sound Power (SD-190DX) 1
36 13325378 Decal: Lower Hood (SD-160/SD-200) (Not 1
Shown)
- 13291687 Decal: Lower Hood (SD-190) 1
39 59579094 Pop Rivet (Not Shown) 4
40 This Item Not Used With This Assembly
41 This Item Not Used With This Assembly
44 13396486 Decal: Fuse (German) 1
- 13396478 Decal: Fuse (French) 1
- 13396494 Decal: Fuse (Spanish) 1
- 13437603 Decal: Fuse (Portugese) 1
- 13459235 Decal: Fuse (Russian) 1
27 AIR CLEANER
BRACKET
2
2
44
26 46
45 28 27
19
5
25
5 19
14 1 14
41 40 6
SEE
35 VIEW "B"
25
25
24
24 7
8
32 FOR DX ONLY
**Only Offered Parts Listed** BOM 18007641, 18007914, 18007922, 13309927, 13225842,
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
45 13437983 Decal: Read Manual 1
46 13437991 Decal: Rollover 1
50 13285002 Decal: Warning - Buckle Up (Not Shown) 1
51 13285010 Decal: Warning Tag - ROPS (Not Shown) 1
52 13285028 Decal: Warning Tag - ROPS Installation (Not 1
Shown)
13403068 REV 0G
4 TO TOP
"CASE" DRAIN
OIL
PROP. PUMP
COOLER TO
2 PORT "2"
HYDRAULIC
TANK TO
TRACTION
VALVE
(OPT)
THERMAL
BYPASS
"IN" VALVE
"OUT"
40 7
TO
PORT "4B"
40 1 HYDRAULIC
BULKHEADS TANK
VIBE
MOTOR
STEERING
ORBITAL
BRAKE STEERING
VALVE CYLINDERS
BULKHEADS
OIL
COOLER
DRUM
DRIVE
TRACTION VALVE 49
2
THERMAL 50
BYPASS VALVE 48
AXLE MOTOR HYDRAULIC TANK
FRAME RAIL
ROTATED
180 DEGREES
13403068 REV 0G
27 STEERING
ORBITAL
9 TYRAP
9
26
TO
"IN" PORT
STEERING
RETURN
FILTER TO "TEE"
STEERING TO
PUMP HORN
WIRING
HARNESS
28
STEERING
CYLINDERS
VIBE
MOTOR
STEERING STEERING
CYLINDERS ORBITAL
BRAKE
VALVE
BULKHEADS
OIL
COOLER
DRUM
DRIVE
TRACTION VALVE
THERMAL
BYPASS VALVE
HYDRAULIC TANK
AXLE MOTOR
13403068 REV 0G
52
19
BRAKE VALVE TO
TOP
"CHARGE"
29 PROP. PUMP TO
45 2 - SPEED
DRUM DRIVE
BRK 33
M4
H/L
M5
19
32
TP
PROP.
PUMP
TO
BOTTOM
TO PORT "M4"
39 PORT "1" PROP. PUMP
HYDRAULIC
TANK TO
"X" BRAKE
RELEASE
DRUM DRIVE TO
38 LOWER
"CASE" DRAIN
PROP. PUMP
29
TO
"TEE" ON
45 AXLE
TOP TO
"CASE" PORT "B"
DRAIN PROP. PUMP
13
FROM
DRUM DRIVE
12
AXLE MOTOR
(ROTATED 90 DEG. C.W.
FOR CLARITY)
13403068 REV 0G
"OUT"
"OUT"
8
"IN" 15 "IN" 41
10
FROM
TOP TO
"CHARGE" TO FROM BOTTOM
VIBE PUMP VIBE BOTTOM "CHARGE" CHARGE "CHARGE"
CHARG PRESS "CHARGE" PORT ON PRESS PORT ON
"OUT" FILTER VIBE PUMP PROP. PUMP FILTER PROP. PUM
27 22
"IN"
TO
COOLER "OUT" 22
TO
TO
BRAKE VALVE 2 DRUM DRIVE
TO STEERING MOTOR
STEERING RETURN "CASE" DRAIN
ORBITAL FILTER 39
16 TO
VIBE PUM
STEERING VIBE "CASE" DRA
RETURN SUCTION
CHARGE TO
PRESS THERMAL
BYPASS 1
VALVE
2 3 6
7 "A"
4
5
TO "B" 6
PROP PUMP 53
TEST PORT "B" 7
TO
57 PROP. PUMP
8
"SUCTION"
TO
PROP PUMP
TEST PORT 51
"B"
56
TO CH CH
G.
G. TO
VIB. PUMP
ST TO STEERING
TEST PORT 58 R . 37
PROP. PUMP PUMP
"A"
TO "SUCTION" "SUCTION"
VIB. PUMP
CHARGE PORT 54
55 43
3
TO TO TO
STEERING PUMP PROP. PUMP PROP PUMP
TEST PORT CHARGE PORT TEST PORT "A" HYDRAULIC TANK
ROTATED 90 DEGREES CW
HYDRAULIC TEST PORTS (INSIDE) FOR CLARITY
13403068 REV 0G
TO TO
57 TO 10 PROP. CHARG
"INLET" PORT
VIB. PUMP PUMP TEST PORT
CHARGE
TEST PORT "B" 52
FILTER
TO
"OUTLET" PORT 54
VIBE SUCTION TO TO
41 "CHARGE"
FILTER "OUTLET" PORT
CHARGE PORT
FILTER BRAKE VALVE
15 33
"SUCT"
TO
PORT "M4"
TO BRAKE VALVE
"INLET" PORT
VIBE
FILTER "B"
8
"B" "A"
18
17 53 38 6 13
TO TO 56 TO TO "TOP TO
TO
PORT "A" PORT "B" VIB. PUMP PROP. PUMP CASE DRAIN" TO "B" BRANCH
VIBE VIBE TEST PORT TEST PORT "B" AXLE PORT "4A" OF TEE
MOTOR MOTOR "A" MOTOR HYD. TANK AXLE MOTOR
TO TO
4 21 "CASE" PORT PORT "6" 51
VIBE MOTOR HYD. TANK
"CASE"
DRAIN
TO
"INLET" PORT
THERMAL
BYPASS VALVE TO
STEERING
"SUCT" PUMP TEST
PORT
TO
PORT "7"
HYD. TANK "SUCT" 55
26
37 "A" TO
STEERING
"SUCT" ORBITAL
FROM
BOTTOM
43 PORT 32
3
"M4"
TO
TO TO PORT "8"
PROP. PUMP VIB. CHARGE HYD. TANK
TEST PORT "A" TO PUMP TEST
PORT "M5" PORT
BRAKE VALVE 58
13403068 REV 0G
TYRAP
17
21
"CASE"
"B"
45 16
18 "A"
VIBE "CASE"
MOTOR BRAKE
"B" 2-SPEED
TYRAP
"CASE"
"B"
"A"
19
12
TYRAP
DRUM
DRIVE
47 BRAKE
2-SPEED
46 "B"
TO "CASE"
PORT "A"
VIBE MOTOR
TO
PORT "CASE"
TO
21 VIBE MOTOR
PORT "B" TYRAP
VIBE PUMP 18
TO TO
BRAKE 2-SPEED
TO DRUM DRIVE DRUM DRIVE
"CASE" DRAIN
TEE ON 45
PROP. PUMP
19 TO
PORT "B"
TO TO
DRUM DRIVE
"HL" PORT "B" PORT "CASE"
TO "BRK" VIBE MOTOR DRUM DRIVE
BRAKE VALVE
"B" SIDE
12
TO TO TO
PORT "A" PORT "3" 16 AXLE
VIBE PUMP 17 HYD. TANK MOTOR
13296637 REV 00
14
17
15
19
17
12
1
17
16
17 13
17
12 2
6
3
7
3
10
11
5
13233838 REV 0E
14
16
12
10
11
13
17
13
2 6
18
15
1
4
6 5
7
14
8
9
13217559 REV 04
"DRN"
"M5"
3
"H/L"
3
2
"CHG"
"M4"
3 "BRK"
"BRK"
"DRN"
7 4
13403035 REV 0A
17
25
15
22
27
18
20 5
2 30
4
21
16
19
26
11
30
33
14
13403035 REV 0A
13
8
10
34 1
15
10
9
31
13188727 REV 05
11
10
3 2
13188693 REV 00
3
6
1
10 11
10
9
7
6 7 7
6 8
15
16 17
15
39 6
LH RH
43
18 46
41
13 59
3 4 42
4
12
5 41
11
22
4
21 35
20 51 48
36
3
4 13
12
11
9
10 1
11 8
12 7
48 45 40 32
36 28
33 31
29
"B" 53
"P"
24 56
"T"
55
"A"
44
35 2
30
33
34 50
25
54
30
"OUT"
"IN"
31
49
47
27
31 26
52
55
22
58 54
21
38
20
34
14
23
38 20
19
21
37
13323019 REV 03
3
5
1
6
13271440 REV 01
3
5 8
1 6
SCHEMATICS
GENERAL INFORMATION
Hydraulic and electrical schematics are included here for the convenience of the owner/
operator. Additional copies of the schematics are available by contacting the manufacturer.
See your local authorized dealer for assistance if required.
For ultimate machine life and maximum performance, we recommend the use of genuine
manufacturer replacement parts.
The electrical and hydraulic schematics included herein are applicable to the SD-160/190/
200TF Series - Effective With S/N 193672.
Electrical Schematics
Hydraulic Schematics
• Hydraulic Schematic - SD-160DX and SD-160F, Drawing No. 13365374, page I-6.
• Hydraulic Schematic - SD-190DX, SD-200DX and SD-200F, Drawing No. 13414289,
page I-7.
Electrical Schematic
18007682_0A01
18007682_0A02
18007682_0A03
• Use any of the functional words in the item description to locate the desired item.
The items listed are in alphabetical order in the first column of the index and may be
repeated several times depending on their functional descriptions.
If searching for the Air Cleaner Primary Filter Element, the first listing in the Word
Index is:
• The alpha-numeric listing in the second column of the index is the location of the item
in the manual. The location is identified as; the Functional Group, Section
Number, and Parts List Page Number. Example: C-23 would be Functional Group
C, Page 23.
The index shows the filter will be found on page C-23 which is the Parts List page
number for the
Y
Y-splicer . . . . . . . . . . . . . .D-55, D-67, D-129, D-147