Professional Documents
Culture Documents
LF000009 Qty Ma GDL 0001 - 03
LF000009 Qty Ma GDL 0001 - 03
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This document contains proprietary information belonging to Seagreen Wind Energy Ltd /or affiliated companies and shall be used only for the
purpose for which it was supplied. It shall not be copied, reproduced, disclosed or otherwise used, nor shall such information be furnished in whole
or in part to third parties, except in accordance with the terms of any agreement under which it was supplied or with the prior consent of Seagreen
Wind Energy Ltd and shall be returned upon request. © Copyright of Seagreen Wind Energy Ltd 2018
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Table of Contents
1. Introduction ............................................................................................................................................... 4
2. Scope.......................................................................................................................................................... 4
3. Definitions .................................................................................................................................................. 4
4. Reference Documents ............................................................................................................................... 5
5. Responsibilities .......................................................................................................................................... 6
6. Criticality Assessment ................................................................................................................................ 7
7. Quality Management System .................................................................................................................... 7
8. Submission of Quality System & Technical Procedures............................................................................. 8
8.1 Technical Procedures ..................................................................................................................... 9
8.2 Special Processes ........................................................................................................................... 9
8.3 Weld Joint Technical Schedule.....................................................................................................10
9. Organisation Chart. .................................................................................................................................. 10
10. CONTRACTOR staff & organisation...................................................................................................... 10
11. Quality Resources ................................................................................................................................ 11
12. Audit Schedule ..................................................................................................................................... 11
13. Inspection & Test Plans ....................................................................................................................... 12
14. Quality Management Process Alignment meeting.............................................................................. 14
15. Pre-Inspection meetings ...................................................................................................................... 14
16. First Article Inspections ....................................................................................................................... 15
17. Non-conformance reports (NCR) & Concession waiver requests (CWR) ............................................ 17
18. Technical Queries ................................................................................................................................ 18
19. Management of Change ...................................................................................................................... 18
20. Document Control ............................................................................................................................... 19
21. Quality Reporting................................................................................................................................. 19
22. Material Traceability............................................................................................................................ 19
23. Certification. ........................................................................................................................................ 20
24. Specialist Marking................................................................................................................................ 20
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1. Introduction
The EMPLOYERs Quality Requirements is an overarching set of quality requirements applicable across the
project. The requirements are non-package specific and the definitions used are specific to these
requirements only and may not specifically relate to any definitions as agreed within package specific
contracts.
This document covers the planning, co-ordination and execution, verification & compliance of engineering
design / services / materials / equipment at CONTRACTORs and Subcontractors suppliers’ premises thereby
ensuring compliance with those standards and specifications under UK legislation and as identified within
the Contract or subsequently agreed between Parties
2. Scope
This document is the EMPLOYER’s Requirements for Quality Management on the Seagreen Wind Energy Ltd
Project
The document defines the overall requirements for Quality Management & Quality Control on the project
up to and including project execution and handover but excluding operation & maintenance activities
3. Definitions
The term used for the documentation / package produced by a CONTRACTOR to contain the
QC & manufacturing records required by the contract.
“As Built”
These records may also be known as Manufacturing Record Books (MRB) or End of Contract
Date Dossiers (ECDD)
AFC Accepted for Construction
CE Conformité Européenne, meaning "European Conformity".
CoC Conditions of Contract
Contract A formal agreement between two or more Parties.
CQP CONTRACTOR Quality Plan
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4. Reference Documents
DOCUMENT REF TITLE
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WI-QMS-LCP-422 SSE LCP Risk Based Quality Intervention Process (for internal use only)
5. Responsibilities
The CONTRACTOR is responsible for the effective implementation of this document within their respective
operational areas.
1. The CONTRACTOR is responsible for ensuring that an effective and efficient CONTRACTOR
quality strategy is identified, communicated and adhered to for the project.
2. The CONTRACTOR shall use Subcontractors who have been suitably assessed as having a
quality management system that conforms to an Accepted Quality Management Standard and
have been audited & assessed for compliance to this standard.
3. Engineering drawings submitted to EMPLOYER shall comply with – “Engineering Drawing
Numbering and Control Procedure” LF000009-PJC-MA-PRO-0002
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4. Units and measurements shall be in conformance with SI (Systeme Internationale) base units.
5. The CONTRACTOR is responsible for ensuring that there are a sufficient number of SQEP
employed to allow them to carry out the scope of their contract while maintaining the
required quality levels in a safe and efficient manner.
6. Criticality Assessment
The extent of the EMPLOYERs & CONTRACTORs inspection activity will be defined, as far as practicable,
prior to contract award. The approach to be adopted by the EMPLOYER is to be based upon a criticality
assessment conducted in accordance with SSE LCP document WI-QMS-LCP-422. The level of criticality
determined will be used to identify the level of EMPLOYER surveillance.
The results of these activities conducted by the EMPLOYER will be assessed on an ongoing basis to confirm
that the required quality levels are being maintained. Any adverse findings shall result in the surveillance
level being increased, conversely where the CONTRACTOR is demonstrating an effective quality
management system then the surveillance levels may be decreased.
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CONTRACTORs are responsible for developing a Master Document Register of these Technical Procedures
and including with this the Contract Quality Plan submission. The MDR shall be submitted to the EMPLOYER
for review and comment prior to activity commencement.
The MDR shall include a defined timescale for when these procedures will be in place and this must be prior
to any fabrication/manufacturing/installation activities commencing.
The CONTRACTOR shall use the EMPLOYERs EDMS for the duration of the project for the distribution &
review of all documentation and the CONTRACTOR shall ensure compatibility of all files being transferred
to the EMPLOYER.
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9. Organisation Chart.
The CONTRACTOR shall submit with their Contract Quality Plan, a contract organisation chart only for the
CONTRACTORs directly assigned contract execution team. This chart shall clearly indicate those positions,
and number of personnel responsible for quality assurance, quality control, document control &
certification and shall indicate whether these positions are full-time or part-time.
The CONTRACTOR shall also submit, in support of the organisation chart, a resources histogram that
indicates for the duration of the contract, the quality related resources (by discipline) that it proposes to
satisfactorily meet the requirements of the scope of work.
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The CONTRACTOR shall document the management of resources and project specific tools/fixtures, general
resources and tool management must, as a minimum, include:
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o Parties involved, i.e. Subcontractors, the CONTRACTOR, the EMPLOYER, a third party
o Their respective involvement, i.e. responsible, witnessing (hold point), spot check
participation (non-hold points), notification
o Reporting requirements, i.e. review of test and other records, receipt of certificates or
similar
Inspection and testing plans must form part of the PQP or be attached as annexes to the PQP. The
CONTRACTOR must ensure that an ITP exists for each element of work detailed within their scope of work.
After receiving inspection and testing plans for comment, the EMPLOYER will indicate their desired
involvement.
Inspection & Test Plans must be received at least 4 weeks prior to works commencement in order to allow
the EMPLOYER to carry out a comprehensive review.
The EMPLOYER has the right and to be allowed access to inspect all activities identified in the ITP for the
Scope of Works as far as such rights can be obtained. The CONTRACTOR shall provide the necessary access
to their own and to their Subcontractors’ facilities.
The intervention points for all ITPs shall include the following as a minimum
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Depending on the Works being carried out, the EMPLOYER may accept less notification time of an
upcoming ITP intervention point if the activity being carried out is one which may be difficult to schedule.
This can be agreed at a local level between the EMPLOYERs Inspection Co-ordinator and the CONTRACTOR.
In instances where there is a change in time of an intervention point, the CONTRACTOR will as soon as
practically possible notify the EMPLOYER of the rescheduled time.
The EMPLOYER requires the final stage of all WTG substructure fabrication Inspection & Test Plan (ITP) to
include a final verification walk down between the EMPLOYERS Representatives & the CONTRACTORS
Representative to agree on any outstanding snags or outstanding works. This verification walkdown will be
designated a Hold point on the ITP.
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Notification of Inspections
The inspection notification period shall be formalised as part of the contractual arrangements and shall not
be shorter than ten (10) working days. However, it shall be established that the CONTRACTOR indicates a
tentative date for the PIM on a four (4)-week look-ahead, which shall be updated on a weekly basis. This
look-ahead will be provided to the EMPLOYERs Inspection Co-Ordinator to allow for the mobilisation of
inspection personnel.
Notification of Inspections shall be agreed at the PIM and shall include but is not limited to: -
• CONTRACTOR/Subcontractor name and address;
• Inspection number;
• Equipment;
• Project name;
• Inspection and Test Plan activity reference;
• Date of inspection;
• Location of inspection, and;
• Contact Details.
• Completed assemblies
• Completed sub-assemblies
• First Coated sections (May be handled through a Hold Point within the applicable ITP)
• New products
• Product or process changes
• Relocation of tooling to different manufacturing facilities
• Introduction of any additional manufacturing locations.
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Each FAI shall verify to the extent reasonably possible within the activity that the component undergoing
inspection complies with all applicable requirements of the Contract within the defined inspection scope;
such FAIs shall be conducted on a sample basis meaning that it shall not in all cases be possible to verify all
requirements. The FAI shall also provide an agreed acceptance reference and drive prevention of
nonconformities for the remainder of each of these components to be produced for the Contract, and the
agreed inspection and control activities necessary to reach the required level of quality as specified in the
Contract for the product. The FAI shall where necessary review the CONTRACTOR’s documentation (for
specification of manufacture, pre-assembly, installation, commissioning as appropriate to the inspected
component) and as-built records of the inspected component.
FAIs shall be conducted according to a scope agreed by EMPLOYER and CONTRACTOR prior to each FAI of a
project component. The agreed scope and process may be based upon section 5.2 of European Standard
EN 9102:2006. FAI of a component within the Contract execution will not constitute ‘new product
representative of the First Production Run in relation to section 5.1 of European Standard EN 9102:2006
since the CONTRACTOR has commenced serial production prior to the Contract of the product type to be
supplied for the Contract.
For assemblies, the FAI of that assembly shall verify those requirements in the Contract relevant to the
assembly process, and not those of the constituent parts received as input to the assembly process.
The designated component selected as a first article shall be produced in accordance with the
CONTRACTOR’s own documentation, using the serial tooling, equipment, processing and cycle times in
relation to the manufactured modules, and the CONTRACTOR’s project tooling, equipment, processing and
cycle time set-up for the Contract execution in relation to pre-assembled and installed components.
Each FAI conducted shall be recorded in writing by the CONTRACTOR in a FAI Report where all main
characteristics will be recorded such as dimensional surveys, walkdown inspection, photographs and
electrical test reports if required.
The CONTRACTOR shall give the EMPLOYER at least ten (10) working days notification to participate in each
FAI detailing the time and location that the FAI is planned to take place. Subsequent to this notification,
the CONTRACTOR shall notify the EMPLOYER of any changes to the time that the FAI will take place as soon
as reasonably possible, if the EMPLOYER does not respond or suggests an unreasonable alternative date
the EMPLOYER shall be able to proceed regardless, and a subsequent component may then be used for the
FAI.
The designated part selected as a first article must be produced in accordance with the supplier’s own
manufacturing documents using production tooling, processing and cycle times.
All Final as-built documentation pertaining to the component must be made available for review by the
EMPLOYER in the format and structure in which the documentation will be handed over upon contract
completion. As Built Drawings must be marked up as being As-Built clearly showing any changes to the
drawings that were issued for construction.
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1. The non-conformity.
2. The reason and source of the non-conformity.
3. The short term & long-term corrective actions.
4. The agreed disposition.
5. Reference to a Concession Waiver Request if requested.
All further Works / activities on the non-conforming products shall be stopped and the non-conforming
products shall be clearly and distinctly identified and quarantined from the normal production work to
preclude inadvertent use.
The Accepted non-conformity report shall not constitute a precedent for acceptance of lower standard
either in principle, or for similar components or non-conformities.
In instances where any part of the Works does not conform to specified requirements but is fit for purpose,
permission to use or release the product may be submitted to the EMPLOYER by means of a Concession
Waiver Request (CWR).
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The CONTRACTOR will make available to the EMPLOYER each month a comprehensive register of NCRs &
CWRs to include CONTRACTOR/Subcontractor NCRs & CWRs and their status. This will make up part of the
CONTRACTORs monthly quality report to the EMPLOYER.
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The CONTRACTOR will be required to submit other KPI’s which are specific to their package of work as part
of the monthly Quality report. These KPI’s are outlined within document LF000009-QTY-MA-LST-0001. The
EMPLOYER reserves the right to request a more frequent Quality Report if issues with the CONTRACTORs
quality requires a more focused approach.
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according to legal requirements and as determined by the CONTRACTOR's own process; such process shall
be based upon reasonable risk assessment.
Where inspection documents (test certification) for metallic products are required theses shall meet the
requirements of BS EN 10204:2004.
Traceable records shall also be maintained for all “special processes” such as welding and NDE work to
record WPS, Welder, NDE records, NDE operator for all welding and NDE work carried out.
Any 3.1/3.2 certificates for steel plate or any other steel components must include the certificates from the
original mill. Any hardness tests carried out for the purpose of 3.1/3.2 certificate reporting must be carried
out on a representative sample based on the batch size and the EMPLOYER would expect samples to be
taken from the start of the batch, middle of the batch and end of the batch run. Hardness results must not
be averaged and must include all results taken across the range of the sample i.e. outer and inner hardness
of the sample. Any hardness readings which fall outside of the tolerances for hardness for that particular
steel type or grade will deem it unusable by the EMPLOYER
Material traceability must be maintained for both Permanent & Temporary works.
23. Certification.
The CONTRACTOR & their Subcontractors shall provide documentary evidence to confirm that the work has
been satisfactorily completed, inspected and tested, and is in compliance with all relevant CE marking
requirements, AFC Drawings, Specifications, National Codes, Standards and Certification Body requirements
where required.
Certification shall be issued to the EMPLOYER as either original documents or as “Verified True Copy” of the
original certification duly authorised by the CONTRACTOR Quality Representative.
The CONTRACTOR will be responsible for making available to the EMPLOYER any special certification
relating to their specific scope of work prior to any aspect of that work commencing. Examples may be Type
Approval certificates, Shop Approval certificates, 3.1 or 3.2 steel certificates etc.
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• the ATEX 95 equipment directive 94/9/EC, Equipment and Protective systems intended for use in
potentially explosive atmospheres;
• the ATEX 137 workplace directive 99/92/EC, Minimum requirements for improving the safety and
health protection of workers potentially at risk from explosive atmospheres
As stipulated within the directive(s), an authorized third party Notified Body (NoBo) shall be involved in the
conformity assessment procedure and detailed within all relevant documentation.
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transfer of custody will then pass care, custody & control of that specific asset detailed within the transfer
of custody form to the CONTRACTOR for the duration of time as detailed within the Transfer of Custody
form.
The EMPLOYER or their appointed representative will carry out an inspection of the asset prior to Works
commencing and again after Works have been completed to asses if any damage has occurred during the
time where the asset has been in the care and custody of the CONTRACTOR. All costs associated with
repairing damage which has been caused during the time in which the asset has been in the care, custody &
control of the CONTRACTOR will be chargeable directly to the CONTRACTOR. For closure of a TOC all
documentation pertaining to that component or string must be at Code 1 Accepted. Please refer to
procedure LF000009-PMO-MA-PLN-012 Interface Management Plan for specific details on the transfer of
custody process.
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open snag list items with a medium severity rating of 2, other than minor. This will be done on a case by
case basis and only once agreement has been received by the EMPLOYER
If the EMPLOYER & CONTRACTOR are unable to agree on the severity of a nonconformity type within the
snag list during the inspection and once the nonconformity type does not affect the safety of any personnel
working on or adjacent to the Windfarm or affect the safe working of the WTG/Windfarm, then the
nonconformity severity will be directed for review to the EMPLOYERs SQEP.
Acceptance of a component at the point of manufacture/fabrication or loadout does not constitute final
acceptance of that component. The EMPLOYER retains the right to carry out snagging of the component up
until final handover.
Classification Description
Class 1 snags are referred to as major ranked snag items and are classified as items which
will affect the safety of personnel and/or the safe operation of Windfarm. Major would
also cover any items which will prohibit the Windfarm from operating within the
Class 1 parameters as specified within the EMPLOYERs Requirements. These items require
immediate attention and must be rectified as a matter of priority. Transfer of Custody
(ToC) cannot take place from CONTRACTOR to the EMPLOYER with any Class 1 snag list
items being open.
Class 2 snag are referred to as medium ranked snag items and are classified as items
which do not adversely affect either the safety of personnel and/or the safe operation of
the Windfarm. Medium would refer to any snag list item which in itself would not prohibit
the Windfarm from working within the parameters as specified within the EMPLOYERs
Requirements, but continual use of the component while displaying the symptoms
Class 2 reported could lead to a Class 1 Major ranked snag list items occurring. These items shall
be rectified prior to Transfer of Custody (ToC) from the CONTRACTOR to the EMPLOYER.
Special dispensation may be made by the EMPLOYER at their sole discretion to accept a
component with a Class 2 snag list item, but this will be made on a case by case basis and
on the understanding that neither the safety of personnel and/or the safe operation of
the Windfarm will be placed at risk by the acceptance of the component.
Class 3 defects are referred to as minor ranked snag list items and are classified as items
which will not affect either the safety of personnel and/or the safe operation of the
Windfarm. Minor would refer to any snag list items which will not prohibit the Windfarm
from working within the parameters as specified within the EMPLOYERs Requirements.
Class 3
These items are either an operational or cosmetic hindrance only and can be scheduled
for rectification at a mutually agreed date, agreed upon by the EMPLOYER & the
CONTRACTOR. These items shall be listed within the Transfer of Custody (ToC) and shall
be rectified at the next scheduled maintenance activity
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33.5 Cables
Cable Design
A design folder covering all Cables shall be submitted which shall contain the following information.
• Scope
• Approved Signatories
• Design Documents & Drawings
• Inspection & Test Plans
• Sub-supplier Documentation
• Interface and Non-Conformance Records (as applicable)
Cable Manufacturing
A separate folder shall be submitted for each of the cables manufactured. Each folder shall contain
the following information.
• Scope of Supply
• Conformance & Release Documentation
• Quality Assurance Reports
• Inspection & Test Plans
• Sub-supplier Documentation
• Interface and Non-Conformance Records (as applicable)
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Cable Installation
Cable Installation records shall be collated in accordance with project requirements as per the
EMPLOYERS Requirements. Information shall be supplied to the EMPLOYER in two phases, field
reports for SECTION COMPLETION and final documentation for FINAL COMPLETION.
33.6 WTG
Component Design
A design folder covering all aspects of design which are project specific will be provided.
WTG Manufacturing
A separate folder shall be submitted for each main component manufactured. Each folder shall
contain the following information:
• Scope of Supply
• Conformance & Release Documentation including declaration certificates.
• Quality Assurance Reports
• Inspection & Test Plans
• Sub-supplier Documentation
• Interface and Non-Conformance Records including snag lists (as applicable)
• Walkdown inspection reports
• Loadout documentation
Component Pre-Assembly
A folder shall be submitted to cover all aspects of pre-assembly of any components. Each folder shall
contain the following information:
• Scope of Supply
• Conformance & Release Documentation including declaration certificates.
• Quality Assurance Reports
• Inspection & Test Plans
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• Sub-supplier Documentation
• Interface and Non-Conformance Records including snag lists (as applicable)
• Walkdown inspection reports
• Loadout documentation
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