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Project Title Seagreen Wind Energy Ltd

Document Reference Number LF000009-QTY-MA-GDL-00001

EMPLOYERs Quality Requirements

This document contains proprietary information belonging to Seagreen Wind Energy Ltd /or affiliated companies and shall be used only for the
purpose for which it was supplied. It shall not be copied, reproduced, disclosed or otherwise used, nor shall such information be furnished in whole
or in part to third parties, except in accordance with the terms of any agreement under which it was supplied or with the prior consent of Seagreen
Wind Energy Ltd and shall be returned upon request. © Copyright of Seagreen Wind Energy Ltd 2018

Rev Date Reason for Issue Originator Checker Accepter

01 17.04.19 Issued for Information

02 25.08.19 Issued for Information. P. McGrath L.Hubbard S. Anverali

03 12.11.19 Issued for Information P. McGrath L. Hubbard S. Anverali

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Table of Contents
1. Introduction ............................................................................................................................................... 4
2. Scope.......................................................................................................................................................... 4
3. Definitions .................................................................................................................................................. 4
4. Reference Documents ............................................................................................................................... 5
5. Responsibilities .......................................................................................................................................... 6
6. Criticality Assessment ................................................................................................................................ 7
7. Quality Management System .................................................................................................................... 7
8. Submission of Quality System & Technical Procedures............................................................................. 8
8.1 Technical Procedures ..................................................................................................................... 9
8.2 Special Processes ........................................................................................................................... 9
8.3 Weld Joint Technical Schedule.....................................................................................................10
9. Organisation Chart. .................................................................................................................................. 10
10. CONTRACTOR staff & organisation...................................................................................................... 10
11. Quality Resources ................................................................................................................................ 11
12. Audit Schedule ..................................................................................................................................... 11
13. Inspection & Test Plans ....................................................................................................................... 12
14. Quality Management Process Alignment meeting.............................................................................. 14
15. Pre-Inspection meetings ...................................................................................................................... 14
16. First Article Inspections ....................................................................................................................... 15
17. Non-conformance reports (NCR) & Concession waiver requests (CWR) ............................................ 17
18. Technical Queries ................................................................................................................................ 18
19. Management of Change ...................................................................................................................... 18
20. Document Control ............................................................................................................................... 19
21. Quality Reporting................................................................................................................................. 19
22. Material Traceability............................................................................................................................ 19
23. Certification. ........................................................................................................................................ 20
24. Specialist Marking................................................................................................................................ 20

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25. Packaging, Protection & Storage. ........................................................................................................ 21


26. Quality Records.................................................................................................................................... 21
27. Transfer of custody. ............................................................................................................................. 21
28. Measurement strategy ........................................................................................................................ 22
29. Snag list classification. ......................................................................................................................... 22
30. As Built Documentation....................................................................................................................... 24
31. O&M Documentation .......................................................................................................................... 24
32. Requirements for Structural Design for Operation & Maintenance ................................................... 25
33. Content Guidelines .............................................................................................................................. 25
33.1 Project Management Folder ........................................................................................................25
33.2 Engineering Folder .......................................................................................................................26
33.3 Manufacturing folder ...................................................................................................................26
33.4 Fabrication folder .........................................................................................................................26
33.5 Cables ...........................................................................................................................................27
33.6 Offshore installation folder. .........................................................................................................29
33.7 Operating & Maintenance folder. ................................................................................................29

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1. Introduction
The EMPLOYERs Quality Requirements is an overarching set of quality requirements applicable across the
project. The requirements are non-package specific and the definitions used are specific to these
requirements only and may not specifically relate to any definitions as agreed within package specific
contracts.

The Purpose of this document is:


1. To define the QA/QC interfaces required to verify the required quality standards have been achieved.
2. To establish the lines of communications between EMPLOYER and the CONTRACTOR, in relation to
Inspection activities.
3. To identify the contract documentation required to verify compliance with contract requirements.

This document covers the planning, co-ordination and execution, verification & compliance of engineering
design / services / materials / equipment at CONTRACTORs and Subcontractors suppliers’ premises thereby
ensuring compliance with those standards and specifications under UK legislation and as identified within
the Contract or subsequently agreed between Parties

2. Scope
This document is the EMPLOYER’s Requirements for Quality Management on the Seagreen Wind Energy Ltd
Project
The document defines the overall requirements for Quality Management & Quality Control on the project
up to and including project execution and handover but excluding operation & maintenance activities

3. Definitions
The term used for the documentation / package produced by a CONTRACTOR to contain the
QC & manufacturing records required by the contract.
“As Built”
These records may also be known as Manufacturing Record Books (MRB) or End of Contract
Date Dossiers (ECDD)
AFC Accepted for Construction
CE Conformité Européenne, meaning "European Conformity".
CoC Conditions of Contract
Contract A formal agreement between two or more Parties.
CQP CONTRACTOR Quality Plan

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C.V Curriculum Vitae


FAT Factory Acceptance Tests
Inspection co- A person responsible for the co-ordination of Inspections on behalf of the EMPLOYER
ordinator
ITP Inspection & Test Plans
KPI Key Performance Indicator
LCP SSE Large Capital Projects
Manufacturing Record Books.
MRB The QC files that contains the QC records for the items also recognised as the End of Contract
Data Dossiers or As Built records
Nonconformity Non-Fulfilment of a requirement from manufacture through to handover.
NCR Non-Conformance Report
NDE Non-Destructive Evaluation
NoBo A Notified body as identified within the C.P. Regs
OEM The original equipment manufacturer
PQP Project Quality Plan
QA / QC Quality Assurance / Quality Control
QMS Quality Management System
SAT Site Acceptance Tests
SQEP Suitably Qualified & Experienced Person
Sub-CONTRACTOR A CONTRACTOR that is under the responsibility of another CONTRACTOR
TSA Turbine Supply Agreement
Weld Joint Technical Schedule, the Accepted technical procedures recorded on an
WJTS EMPLOYER Accepted matrix document that identifies the technical procedures required to
ensure a technically compliant weld joint
WPS Weld Procedure Specification
WPQR Weld Procedure Qualification Record
Third Party All persons (including Subcontractors of all tiers and their employees) employed or otherwise
personnel engaged by a Third Party in the provision of Services to or on behalf of SWEL.

4. Reference Documents
DOCUMENT REF TITLE

C.P. Regs Construction Products Regulations 305 / 2011.

EN ISO 9000 Quality Management Systems - Fundamentals and vocabulary

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EN ISO 9001 Quality Management Systems - Requirements


EN ISO 19011 Guidelines for quality and/or environmental management system
EN ISO 10005 Quality Management Systems - Guidelines for quality plans
EN ISO 10006 Guidelines for Quality Management in projects
Software Engineering - Guidelines for application of ISO9001 to
DS/ISO/IEC 90003
computer software
DIN EN 10204:2004 Metallic Products – Types of inspection documents

DIN EN ISO/IEC 27001. Requirements for Information Security Management System

ATEX 97 Equipment directive 94/9/EC,


Equipment and Protective systems intended for use in potentially
explosive atmospheres;
ATEX 137 Workplace directive 99/92/EC,
Minimum requirements for improving the safety and health
protection of workers potentially at risk from explosive atmospheres.
LF000009-PJC-MA-PRO-0002 Engineering Drawing Numbering and Control Procedure

LF000009-PJC-MA-INS-0001 Document Control Instructions to EPCI Contractors

LF000009-PMO-MA-SPF-0003 Marine Installation General EMPLOYERs Requirements

LF000009-TR-SPF-0001 Marine Installation Package Technical EMPLOYERs Requirements

LF000009-QTY-MA-PRO-0002 First Article Inspection Procedure

LF000009-QTY-MA-LST-0001 Project KPI’s

WI-QMS-LCP-422 SSE LCP Risk Based Quality Intervention Process (for internal use only)

5. Responsibilities
The CONTRACTOR is responsible for the effective implementation of this document within their respective
operational areas.
1. The CONTRACTOR is responsible for ensuring that an effective and efficient CONTRACTOR
quality strategy is identified, communicated and adhered to for the project.
2. The CONTRACTOR shall use Subcontractors who have been suitably assessed as having a
quality management system that conforms to an Accepted Quality Management Standard and
have been audited & assessed for compliance to this standard.
3. Engineering drawings submitted to EMPLOYER shall comply with – “Engineering Drawing
Numbering and Control Procedure” LF000009-PJC-MA-PRO-0002

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4. Units and measurements shall be in conformance with SI (Systeme Internationale) base units.
5. The CONTRACTOR is responsible for ensuring that there are a sufficient number of SQEP
employed to allow them to carry out the scope of their contract while maintaining the
required quality levels in a safe and efficient manner.

6. Criticality Assessment
The extent of the EMPLOYERs & CONTRACTORs inspection activity will be defined, as far as practicable,
prior to contract award. The approach to be adopted by the EMPLOYER is to be based upon a criticality
assessment conducted in accordance with SSE LCP document WI-QMS-LCP-422. The level of criticality
determined will be used to identify the level of EMPLOYER surveillance.
The results of these activities conducted by the EMPLOYER will be assessed on an ongoing basis to confirm
that the required quality levels are being maintained. Any adverse findings shall result in the surveillance
level being increased, conversely where the CONTRACTOR is demonstrating an effective quality
management system then the surveillance levels may be decreased.

7. Quality Management System


The CONTRACTOR shall operate a Quality Management System (QMS) which complies with ISO 9001 (2015)
Quality Standard, and which is commensurate with the Contract Scope of Work.
Any SUB-CONTRACTORs to the CONTRACTOR engaged in fabrication related activities shall operate a
Quality Management System (QMS) which complies with ISO 3834 alongside ISO 9001 (2015)
The CONTRACTOR’s Quality System shall ensure that Quality Assurance & Quality Control functions are
independent of other operating functions and report to an authorised management representative who
shall have the authority, and responsibility, for ensuring that specific quality requirements are met.
The CONTRACTOR’s personnel responsible for Quality Assurance & Quality Control shall be composed of
competent, qualified, and experienced personnel, in sufficient numbers, to ensure that CONTRACTORs
organisation, satisfy the requirements of the CONTRACTOR’s Quality System.
Any third-party inspection personnel employed by the CONTRACTOR, to supplement their quality resources
within their Supply Chain Management structure, shall only be employed in those functions for which they
have been formally assessed by the CONTRACTOR’s as being a “Suitably Qualified and Experienced Person”
(SQEP). A suitably Qualified and Experienced person is defined as “a person who has sufficient
qualifications and experience in a defined skill area, whose judgement can be used to comment on or to
resolve a technical problem with some finality”
The CONTRACTOR shall, within four (4) weeks of Contract Date, prepare and issue to the EMPLOYER a
Contract specific Quality Plan which shall identify and include as a minimum:

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• Signed Quality Policy Statement;


• FAT Test Schedule showing all components that will require electrical testing at the factory;
• SAT test Schedule;
• Index of Quality System Procedures and Technical Procedures;
• Organisation Chart;
• Master Document Register (MDR);
• Outline Job Descriptions to include Roles & Responsibilities;
• Audit Schedule (Both internal and supply chain), and;
• Index of Inspection & Test Plans.
The CONTRACTOR shall ensure that their Subcontractors have in place a Quality System capable of allowing
them to execute, control, monitor and report their Scope of Work in accordance with the contract
requirements. Progressive verification records shall be maintained by the CONTRACTOR to show that
Subcontractors Quality System has been reviewed at regular intervals and Accepted.
The CONTRACTOR shall ensure that where the provision of any service, material, equipment, or sub-
assembly is sub-contracted to any other 3rd Parties, these shall be specified in accordance with the Quality
Requirements detailed in the Contract and in the EMPLOYERS QUALITY REQUIREMENTS

8. Submission of Quality System & Technical Procedures


CONTRACTORs shall include an Index of Quality System Procedures within the Contract Quality Plan
submission and shall ensure that these procedures are submitted for EMPLOYER review prior to activity
commencement.
As a minimum, CONTRACTOR shall submit the quality system procedures that demonstrate how the
following elements of the quality system are to be applied:
• Quality Control & Certification;
• Control of Non-Conformance;
• Technical Change Control, and;
• Document & Drawing Control.
In addition to those procedures listed above, the CONTRACTOR shall submit, upon request, any Procedures,
Method Statements or Work Instructions that are referenced in Inspection & Test Plans and/or Quality
Plan(s) which define how individual elements of the work are undertaken, the personnel responsible, the
implementation of inspection/verification activities, and testing requirements.

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CONTRACTORs are responsible for developing a Master Document Register of these Technical Procedures
and including with this the Contract Quality Plan submission. The MDR shall be submitted to the EMPLOYER
for review and comment prior to activity commencement.
The MDR shall include a defined timescale for when these procedures will be in place and this must be prior
to any fabrication/manufacturing/installation activities commencing.
The CONTRACTOR shall use the EMPLOYERs EDMS for the duration of the project for the distribution &
review of all documentation and the CONTRACTOR shall ensure compatibility of all files being transferred
to the EMPLOYER.

8.1 Technical Procedures


As a minimum these Technical Procedures shall cover the following activities, (where applicable to the
CONTRACTORs scope of work):
1. Design Controls (Including Temporary Works Design),
2. Identification of Safety Critical Systems,
3. Software Diagnostics & Specialist Testing Protocols,
4. System and Functional Testing of:
a. Mechanical Equipment,
b. Electrical Equipment,
c. Instrumentation Equipment,
d. Control Equipment,
5. Cable manufacturing, Testing, and Termination.
6. Materials Testing,
7. Lifting Equipment (including Spreader Beams Pad Eyes etc.), Hydrostatic Testing, Pneumatic Testing
ONLY to be undertaken with the EMPLOYERs prior acceptance (Only if applicable to the CONTRACTORs
scope of work), Dimensional Control, Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT),
Index of calibrated equipment used. Valid calibration records addressing the contract period, Index of
the “Work completion” and Documentation handover package,

8.2 Special Processes


The following technical documents are identified as “special processes”
1. The Weld Procedure Specifications (WPS),
2. Weld Procedure Qualification Records (WPQR),
3. Welder Approvals Certificates, (Non-production),
4. Heat Treatment procedures,
5. Non-Destructive Examination – Evaluation and Testing,
6. Coatings.

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8.3 Weld Joint Technical Schedule


CONTRACTORs shall produce a “Weld Joint Technical Schedule-WJTS” that identifies:
1. The unique joint reference
2. The applicable weld joint configuration,
3. The Weld Procedure Specification nominated for that weld joint.
4. The Weld Procedure Qualification Record, to support the stated W.P.S.
5. The Non-Destructive Examination (NDE) to be conducted, by process.
6. The NDE technique sheets to be utilised for weld joints, by process.
The WJTS shall be compiled and submitted by the CONTRACTOR Welding Technical Authority to the
CONTRACTOR’s (Notified Body) or a SWEL acceptable independent technical body. The nominated body
shall review and validate the proposed WJTS as meeting the project design technical requirements, and as
required within the Construction Products Regulations.
CONTRACTORs shall be vigilant to the need that all critical operational activities and all QA/QC Certification
activities that the CONTRACTOR undertakes shall be performed in accordance with an Accepted agreed
procedure.
It is incumbent upon the CONTRACTOR to generate further procedures during the contract period should
the CONTRACTOR identify a procedural deficiency to the initial listing provided at Contract Date

9. Organisation Chart.
The CONTRACTOR shall submit with their Contract Quality Plan, a contract organisation chart only for the
CONTRACTORs directly assigned contract execution team. This chart shall clearly indicate those positions,
and number of personnel responsible for quality assurance, quality control, document control &
certification and shall indicate whether these positions are full-time or part-time.
The CONTRACTOR shall also submit, in support of the organisation chart, a resources histogram that
indicates for the duration of the contract, the quality related resources (by discipline) that it proposes to
satisfactorily meet the requirements of the scope of work.

10. CONTRACTOR staff & organisation.


The CONTRACTOR shall at all times maintain sufficient and competent staff as necessary to fulfil the quality
requirements of the Contract, and to ensure full implementation of the QMS as applicable to the activities
and processes necessary, including but not limited to:
• Planning, monitoring, inspection, testing, control, and verification of CONTRACTOR's and the
Subcontractors’ activities;
• Provision and control of PQP and Quality documentation relevant for the project;

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• Review and verification of CONTRACTOR’s activities relating to the Works;


• Liaison with the EMPLOYER or his representative in terms of audits, inspections and non-
conformities, and;
• Handling and reporting of deviations and non-conformities.

The CONTRACTOR shall document the management of resources and project specific tools/fixtures, general
resources and tool management must, as a minimum, include:

• IT registration and use (software and hardware)


• Calibration and use of survey and measuring equipment
• Programme for QHSE training of staff
Within the scope of the PQP the CONTRACTOR shall ensure that the resources and tools, including qualified
staff, facilities, equipment and templates for internal document check and review, under each task are
available within the CONTRACTORs project organisation.
The CONTRACTOR will be required to ensure that any employee of either the CONTRACTOR or SUB-
CONTRACTOR involved in special processes such as Welding/NDT/Coating have been assessed by an
independent 3rd party verification body and deemed competent to carry out the process which they have
been assessed in. This assessment must have been carried out prior to any activity being carried out with
the exception of NDT & Coatings where the assessment may be carried out in process on the Seagreen
Project. The CONTRACTOR will be required to keep up to date registers of all employees carrying out any
special processes such as welding/NDT/coating on the Seagreen Project and the EMPLOYER has the right to
request these registers for verification at any time.

11. Quality Resources


The CONTRACTORs personnel tasked with quality assurance & control activities shall be Suitably Qualified
and Experienced Personnel (SQEP) for the tasks required. Where external QA/QC personnel are required to
represent the CONTRACTOR, their CV’s shall be reviewed and accepted by the EMPLOYER prior to
commencement of any activities by that individual or individuals.

12. Audit Schedule


The CONTRACTOR shall prepare and execute a schedule of audits appropriate for their scope of supply. This
schedule shall effectively monitor the performance of the project delivery of the CONTRACTOR’s
organisation and that of its Subcontractors, to ensure compliance with;
• The Contract terms issued by the EMPLOYER including EMPLOYERs Requirements;
• The Contract Specifications;

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• The Quality Management System, and;


• The referenced technical procedures.
The CONTRACTOR’s QA/QC dept. or their delegated representative shall undertake all audits and shall have
the authority to rectify identified procedural non-conformance and/or deficiencies.
The CONTRACTOR shall make available upon request to the EMPLOYER copies of all reports and corrective
actions relevant to the Works and shall maintain a corrective action register available for the EMPLOYER to
review on a monthly basis which clearly identifies task owner and target close out dates.
In addition, the EMPLOYER may, giving Ten (10) working days’ notice to the CONTRACTOR, to undertake
general compliance audits of the CONTRACTOR and/or their Subcontractors Where non-conformities are
found, or correction of inadequate procedures is required, the CONTRACTOR shall respond as soon as
reasonably practical with the appropriate corrective action, in order that quality standards are not allowed
to deteriorate.
Such audit findings shall be reported to, and retained by the CONTRACTOR, to assist in the assessment of
the CONTRACTOR, and their Sub-CONTRACTOR’s performance for input to the EMPLOYERs Lesson Learned
Register, when deemed appropriate by the EMPLOYER.
The audit schedule, and subsequent revisions, shall be formally issued to the EMPLOYER to permit “audit of
interest” in which EMPLOYER may require representation.
The CONTRACTOR shall provide a minimum of ten (10) working days advance notification to the EMPLOYER
Representative of dates and locations for audits undertaken, to permit EMPLOYER representation within
the EU & United Kingdom.
Outside of the EU & United Kingdom, notification shall be by agreement with the EMPLOYER’s nominated
point of contact for this scope of work.

13. Inspection & Test Plans


The CONTRACTOR shall maintain ITPs for planned inspection and testing activities. ITPs must be submitted
a minimum of four (4) weeks prior to any activities which are outlined within that specific ITP commencing.
Such plans must systematically list QA activities relating to the Works and must include:
• Details for the point of contact responsible for carrying out the activity
• Location of the activity
• Applicable test and inspection procedures with reference to standards
• Acceptance criteria for the activities
• Reporting requirements and record forms for the activities
• Information regarding:

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o Parties involved, i.e. Subcontractors, the CONTRACTOR, the EMPLOYER, a third party
o Their respective involvement, i.e. responsible, witnessing (hold point), spot check
participation (non-hold points), notification
o Reporting requirements, i.e. review of test and other records, receipt of certificates or
similar
Inspection and testing plans must form part of the PQP or be attached as annexes to the PQP. The
CONTRACTOR must ensure that an ITP exists for each element of work detailed within their scope of work.
After receiving inspection and testing plans for comment, the EMPLOYER will indicate their desired
involvement.
Inspection & Test Plans must be received at least 4 weeks prior to works commencement in order to allow
the EMPLOYER to carry out a comprehensive review.
The EMPLOYER has the right and to be allowed access to inspect all activities identified in the ITP for the
Scope of Works as far as such rights can be obtained. The CONTRACTOR shall provide the necessary access
to their own and to their Subcontractors’ facilities.
The intervention points for all ITPs shall include the following as a minimum

Identifier Intervention Point Description

A Witness Point is a step-in manufacturing and testing where it is desirable


that the EMPLOYERs representative inspects the component/equipment in
order to ascertain that the product for delivery complies with specified
requirements.
W Witness point The EMPLOYERs representative must be given notification of all process
activities designated with Witness Point within seven (7) working days (or
other time frame agreed by the EMPLOYER) before the start of that activity.
Once proper notification is given, the activity will proceed according to the
schedule regardless of EMPLOYERs representative attendance

The stages at which EMPLOYER shall require visual examination of a document


or documents, to ensure understanding of the content or compliance against
R Review Point specified requirements. The EMPLOYER is not required to be notified of a
review point and is not required to be present but can conduct the review at a
later stage.

A point where no further activities may proceed until verification of


compliance with the relevant activity / specification is achieved. The
CONTRACTOR is required to provide at least 7 working days’ notice to both the
EMPLOYER of a forthcoming hold point. If the EMPLOYER has not presented
H Hold Point
themselves within 1 hour of the notified time, then the CONTRACTOR can
proceed without the relevant sign off from the EMPLOYER. Activities cannot
proceed until either the EMPLOYER sign off on the hold point on the ITP or the
1 hour waiting limit has elapsed.

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Depending on the Works being carried out, the EMPLOYER may accept less notification time of an
upcoming ITP intervention point if the activity being carried out is one which may be difficult to schedule.
This can be agreed at a local level between the EMPLOYERs Inspection Co-ordinator and the CONTRACTOR.
In instances where there is a change in time of an intervention point, the CONTRACTOR will as soon as
practically possible notify the EMPLOYER of the rescheduled time.
The EMPLOYER requires the final stage of all WTG substructure fabrication Inspection & Test Plan (ITP) to
include a final verification walk down between the EMPLOYERS Representatives & the CONTRACTORS
Representative to agree on any outstanding snags or outstanding works. This verification walkdown will be
designated a Hold point on the ITP.

14. Quality Management Process Alignment meeting


SWEL shall organise a meeting to ensure Quality Management processes are aligned, which will take place
at the CONTRACTORs office within four (4) weeks of contract award. Separate meetings will take place with
subcontractors as required.
The agenda shall be agreed between the EMPLOYER & CONTRACTOR but shall contain as a minimum: -
• Final review of contract content with regards to quality;
• Contract management requirements, i.e. resources and reporting requirements with regard to
quality assurance & quality control;
• Review of SDR and document control requirements;
• CONTRACTOR/subcontractor execution plan, schedule, production processes, sub-CONTRACTORs,
quality control and inspection resources;
• EMPLOYERs as-built & MRB requirements.
• EMPLOYERs Inspection strategy including any inspection resources being placed within specific
manufacturing locations.

15. Pre-Inspection meetings


Pre-Inspection Meetings (PIMs) shall be scheduled by the CONTRACTOR to take place not later than four (4)
weeks before the start of project activities. There shall be a PIM for each element of the Works. The
CONTRACTOR shall not commence Works prior to the PIM, unless agreed by the EMPLOYER.
A PIM will be conducted for all work processes where the CONTRACTOR proposes to carry out work
activities associated with their scope of work. The purpose of the PIM is to determine when the
supplier/subcontractor is ready to start production and to fully understand the intervention points as. The
minimum requirements for a PIM are:
• Purchase order has been received
• Kick-off meeting has been held

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• Relevant manufacture/fabrication documents have been reviewed and signed.


• Deviations and Technical Queries relating to the scope of work/specification have been reviewed
and closed out
• Final review of Inspection and Test Plan (ITP)

Notification of Inspections
The inspection notification period shall be formalised as part of the contractual arrangements and shall not
be shorter than ten (10) working days. However, it shall be established that the CONTRACTOR indicates a
tentative date for the PIM on a four (4)-week look-ahead, which shall be updated on a weekly basis. This
look-ahead will be provided to the EMPLOYERs Inspection Co-Ordinator to allow for the mobilisation of
inspection personnel.
Notification of Inspections shall be agreed at the PIM and shall include but is not limited to: -
• CONTRACTOR/Subcontractor name and address;
• Inspection number;
• Equipment;
• Project name;
• Inspection and Test Plan activity reference;
• Date of inspection;
• Location of inspection, and;
• Contact Details.

16. First Article Inspections


A First Article Inspection (FAI) is conducted in order for the EMPLOYER & the CONTRACTOR to agree on the
required level of quality for the product. The FAI is carried out in accordance with SWEL document
LF000009-QTY-MA-PRO-002 – First Article Inspection Procedure.
The FAI must include dimensional, cosmetic and performance requirements applicable to scope of supply.
A FAI is required for:

• Completed assemblies
• Completed sub-assemblies
• First Coated sections (May be handled through a Hold Point within the applicable ITP)
• New products
• Product or process changes
• Relocation of tooling to different manufacturing facilities
• Introduction of any additional manufacturing locations.

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Each FAI shall verify to the extent reasonably possible within the activity that the component undergoing
inspection complies with all applicable requirements of the Contract within the defined inspection scope;
such FAIs shall be conducted on a sample basis meaning that it shall not in all cases be possible to verify all
requirements. The FAI shall also provide an agreed acceptance reference and drive prevention of
nonconformities for the remainder of each of these components to be produced for the Contract, and the
agreed inspection and control activities necessary to reach the required level of quality as specified in the
Contract for the product. The FAI shall where necessary review the CONTRACTOR’s documentation (for
specification of manufacture, pre-assembly, installation, commissioning as appropriate to the inspected
component) and as-built records of the inspected component.
FAIs shall be conducted according to a scope agreed by EMPLOYER and CONTRACTOR prior to each FAI of a
project component. The agreed scope and process may be based upon section 5.2 of European Standard
EN 9102:2006. FAI of a component within the Contract execution will not constitute ‘new product
representative of the First Production Run in relation to section 5.1 of European Standard EN 9102:2006
since the CONTRACTOR has commenced serial production prior to the Contract of the product type to be
supplied for the Contract.
For assemblies, the FAI of that assembly shall verify those requirements in the Contract relevant to the
assembly process, and not those of the constituent parts received as input to the assembly process.
The designated component selected as a first article shall be produced in accordance with the
CONTRACTOR’s own documentation, using the serial tooling, equipment, processing and cycle times in
relation to the manufactured modules, and the CONTRACTOR’s project tooling, equipment, processing and
cycle time set-up for the Contract execution in relation to pre-assembled and installed components.
Each FAI conducted shall be recorded in writing by the CONTRACTOR in a FAI Report where all main
characteristics will be recorded such as dimensional surveys, walkdown inspection, photographs and
electrical test reports if required.
The CONTRACTOR shall give the EMPLOYER at least ten (10) working days notification to participate in each
FAI detailing the time and location that the FAI is planned to take place. Subsequent to this notification,
the CONTRACTOR shall notify the EMPLOYER of any changes to the time that the FAI will take place as soon
as reasonably possible, if the EMPLOYER does not respond or suggests an unreasonable alternative date
the EMPLOYER shall be able to proceed regardless, and a subsequent component may then be used for the
FAI.
The designated part selected as a first article must be produced in accordance with the supplier’s own
manufacturing documents using production tooling, processing and cycle times.
All Final as-built documentation pertaining to the component must be made available for review by the
EMPLOYER in the format and structure in which the documentation will be handed over upon contract
completion. As Built Drawings must be marked up as being As-Built clearly showing any changes to the
drawings that were issued for construction.

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17. Non-conformance reports (NCR) & Concession waiver requests (CWR)


The CONTRACTOR shall manage non-conformities (NC's) in compliance with ISO 9001:2015.
In cases where an NCR has been raised by the EMPLOYER, the EMPLOYER requires an initial
acknowledgement of an NCR within 24 Hours of notification of the potential nonconformity. Short term
containment actions where required shall be identified within seven (7) working days of receipt of the NCR
and an initial action plan for correction including a time frame for completion of the correction of the NCR
shall be available within fourteen (14) working days of receipt of the NCR if correction has not been
completed within this time
The NCR will be deemed closed after a period of twenty-eight (28) working days from the date of
implementation of the correction by the CONTRACTOR, only, if during this time there has not been a repeat
of the non-conformance. In cases of non-conformity to requirements of the Contract, resolutions other
than correcting the non-conformance to comply with the original specification, must be requested, and
Accepted in writing by the EMPLOYER.
Any product which does not conform with the Contractual requirements shall be identified and controlled
to prevent its unintended use within the Works, this includes where a dispensation is to be applied for.
Prior to implementation of a disposition; in particular such nonconforming product that the CONTRACTOR
has decided not to include in the Works must be controlled in such a way that its unintended use in the
Works is prevented until the product is removed from site.
All non-conformities and their agreed disposition shall be documented in a non-conformity report form
Accepted by the EMPLOYER. These non-conformity reports shall describe:

1. The non-conformity.
2. The reason and source of the non-conformity.
3. The short term & long-term corrective actions.
4. The agreed disposition.
5. Reference to a Concession Waiver Request if requested.
All further Works / activities on the non-conforming products shall be stopped and the non-conforming
products shall be clearly and distinctly identified and quarantined from the normal production work to
preclude inadvertent use.
The Accepted non-conformity report shall not constitute a precedent for acceptance of lower standard
either in principle, or for similar components or non-conformities.
In instances where any part of the Works does not conform to specified requirements but is fit for purpose,
permission to use or release the product may be submitted to the EMPLOYER by means of a Concession
Waiver Request (CWR).

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The CONTRACTOR will make available to the EMPLOYER each month a comprehensive register of NCRs &
CWRs to include CONTRACTOR/Subcontractor NCRs & CWRs and their status. This will make up part of the
CONTRACTORs monthly quality report to the EMPLOYER.

18. Technical Queries


The CONTRACTOR shall establish a Technical Query Procedure which will ensure that any Technical Queries
are prepared, reviewed and controlled in accordance with the EMPLOYERs Technical Query Procedure
(LF000009-PJC-MA-PRO-003)
The CONTRACTOR will make available to the EMPLOYER each week a comprehensive register of all
technical queries and their status to include as a minimum
• No of TQs raised,
• No of TQs closed,
• No of TQs overdue,
• No of TQs open,
• TQ raised by and TQ raised to,

19. Management of Change


The CONTRACTOR shall establish a management of change procedure which will ensure that any
Concession Waiver Requests, Request for Information and Technical Queries that require any inputs from
the EMPLOYER, and which may result in changes to Scope, Drawing(s), Specification(s), Procedure(s) or
contract price, are prepared, reviewed and controlled. These are to be formally accepted by the EMPLOYER
in writing.
As a minimum the following will be detailed within the CONTRACTORS management of change procedure;
Technical Query (TQ) - Technical query is the formal process of asking a clarification or a question from the
concerned departments involved in the execution of the project.
Concession Waiver Request (CWR) – A CWR is the formal process of requesting a concession with regard to
an aspect to the design or specification after manufacturing, assembly or installation has been carried out.
Request for Information (RFI) -The purpose of an RFI is to act as a partnering tool to resolve these gaps,
conflicts, or subtle ambiguities during the tendering phase or early in the construction phase of the project.

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20. Document Control


The CONTRACTOR shall be required to use the EMPLOYERs Electronic Document Management System
(EDMS) for the duration of the project for the submission & approval of documentation.
The CONTRACTOR shall ensure compliance with EMPLOYER Contract specific Document Control
processes/procedures LF000009-PJC-MA-PLN-0003 and the EMPLOYERs Engineering Drawing Numbering
and Control Procedure LF000009-PJC-MA-PRO-0002
Where Contract related documentation and / or records are required to be submitted to the EMPLOYER,
such deliverables shall be in the English language and submitted under formal transmission to the
EMPLOYER Document Control dept.

21. Quality Reporting


The CONTRACTOR will be required to submit to the EMPLOYER monthly, a Quality report as part of their
package reporting structure. The Quality report will contain information which allows the EMPLOYER to
review the current Quality status of the package and will include as a minimum
• No of NCRs raised during the month including NCRs raised against the CONTRACTORs supply chain.
• No of NCRs closed during the month
• No of NCRs remaining open during the month
• No of Concession waiver requests raised during the month
• No of Concession waiver requests closed during the month
• No of Technical Queries raised during the month.
• No of Technical Queries answered during the month.
• No of Technical Queries remaining open during the month.
• Copy of the MDR/SDR
• Status of ITP submissions.
• Current master snag list.
• FAT/SAT completed & scheduled.

The CONTRACTOR will be required to submit other KPI’s which are specific to their package of work as part
of the monthly Quality report. These KPI’s are outlined within document LF000009-QTY-MA-LST-0001. The
EMPLOYER reserves the right to request a more frequent Quality Report if issues with the CONTRACTORs
quality requires a more focused approach.

22. Material Traceability.


The CONTRACTOR and their Sub-CONTRACTORs shall maintain traceable records of material, equipment
and components that ensure traceability up to point of installation when and to the extent required

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according to legal requirements and as determined by the CONTRACTOR's own process; such process shall
be based upon reasonable risk assessment.
Where inspection documents (test certification) for metallic products are required theses shall meet the
requirements of BS EN 10204:2004.
Traceable records shall also be maintained for all “special processes” such as welding and NDE work to
record WPS, Welder, NDE records, NDE operator for all welding and NDE work carried out.
Any 3.1/3.2 certificates for steel plate or any other steel components must include the certificates from the
original mill. Any hardness tests carried out for the purpose of 3.1/3.2 certificate reporting must be carried
out on a representative sample based on the batch size and the EMPLOYER would expect samples to be
taken from the start of the batch, middle of the batch and end of the batch run. Hardness results must not
be averaged and must include all results taken across the range of the sample i.e. outer and inner hardness
of the sample. Any hardness readings which fall outside of the tolerances for hardness for that particular
steel type or grade will deem it unusable by the EMPLOYER
Material traceability must be maintained for both Permanent & Temporary works.

23. Certification.
The CONTRACTOR & their Subcontractors shall provide documentary evidence to confirm that the work has
been satisfactorily completed, inspected and tested, and is in compliance with all relevant CE marking
requirements, AFC Drawings, Specifications, National Codes, Standards and Certification Body requirements
where required.
Certification shall be issued to the EMPLOYER as either original documents or as “Verified True Copy” of the
original certification duly authorised by the CONTRACTOR Quality Representative.
The CONTRACTOR will be responsible for making available to the EMPLOYER any special certification
relating to their specific scope of work prior to any aspect of that work commencing. Examples may be Type
Approval certificates, Shop Approval certificates, 3.1 or 3.2 steel certificates etc.

24. Specialist Marking.


CE Marking
Where CE marking is required, it shall be compliant with the applicable EU Directive and the relevant
conformity assessment shall be available for review by the EMPLOYER or their nominated representatives.
ATEX Regulations
Where ATEX marking is required it shall be compliant with the applicable directive: -

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• the ATEX 95 equipment directive 94/9/EC, Equipment and Protective systems intended for use in
potentially explosive atmospheres;
• the ATEX 137 workplace directive 99/92/EC, Minimum requirements for improving the safety and
health protection of workers potentially at risk from explosive atmospheres
As stipulated within the directive(s), an authorized third party Notified Body (NoBo) shall be involved in the
conformity assessment procedure and detailed within all relevant documentation.

25. Packaging, Protection & Storage.


Items and materials which shall be incorporated in the Permanent Works including spares are stored,
protected, labelled, preserved and handled in such a manner as to prevent loss, damage, deterioration,
contamination or loss of identification. Where necessary, special coatings, protective packaging and
handling equipment will be provided to meet the Contract requirements.
Materials & equipment are to be stored, handled, protected and preserved in accordance with project
requirements and equipment is maintained strictly in accordance with the Original Equipment
Manufacturer (OEM) maintenance and inspection schedules.
The inspection and maintenance records shall be maintained up to the point of commissioning and
operation (i.e. Bearings, pump and fan rotations, protection against water ingress, frost protection etc.).

26. Quality Records


On completion and acceptance by the EMPLOYER or the nominated representative of the product and/or
service, the required Quality Records as identified by the EMPLOYER shall be submitted in accordance with
Contract requirements within the stipulated timescale, Refer to Section 30 for list of contents.
These Quality records are titled “As-Built documentation”.
Specific package requirements relating to As Built Documentation such as handover dates, key milestone
dates and specific document requirements will be outlined within specific package contracts. The
CONTRACTOR shall provide to the EMPLOYER a data base record that shall permit, in the event of failure,
the identification of components manufactured using the same cast, batch, or other unique identification.
This requirement is to permit the identification of components with the same number, batch number
within supplied scope of work to permit proactive inspection before possible failure.

27. Transfer of custody.


During the project in instances whereby the EMPLOYER has taken ownership of any of the permanent
Works assets, if any CONTRACTOR requires entry to or use of that asset then that CONTRACTOR will be
required to request a transfer of custody from the EMPLOYER or their appointed representative. The

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transfer of custody will then pass care, custody & control of that specific asset detailed within the transfer
of custody form to the CONTRACTOR for the duration of time as detailed within the Transfer of Custody
form.
The EMPLOYER or their appointed representative will carry out an inspection of the asset prior to Works
commencing and again after Works have been completed to asses if any damage has occurred during the
time where the asset has been in the care and custody of the CONTRACTOR. All costs associated with
repairing damage which has been caused during the time in which the asset has been in the care, custody &
control of the CONTRACTOR will be chargeable directly to the CONTRACTOR. For closure of a TOC all
documentation pertaining to that component or string must be at Code 1 Accepted. Please refer to
procedure LF000009-PMO-MA-PLN-012 Interface Management Plan for specific details on the transfer of
custody process.

28. Measurement strategy


The CONTRACTOR shall be responsible for implementing a measurement strategy or concept detailing the
proposed measurement system & methodology that will be used to ensure component dimensional
conformance & compliance to contractual requirements & design specifications. The CONTRACTOR shall
identify interface points with other CONTRACTORs whose equipment and/or services have an impact on
their contracted scope of work and shall be made aware of such requirements by all parties. Interface
points shall be clearly defined in the contract conditions
The measurement strategy is required to be submitted to the EMPLOYER for information purposes only,
prior to the commencement of Works on that specific component or components which comes under the
CONTRACTORs scope of work. The EMPLOYER will not be responsible for approving any measurement
strategies as these falls within the scope of each of the CONTRACTORs

29. Snag list classification.


After each pre-determined inspection stage during the manufacture & installation of the various
components for the windfarm, any items which are noted as nonconformities during these inspections will
be recorded on the location specific master snag list. The snag list items noted during these inspections will
be assigned a classification rating from 1 to 3, depending on the severity of the nonconformity in terms of
risk to the safety of personnel, the safe operation of the WTG/support structure and/or Windfarm
A single master snag list per fabrication, manufacturing, assembly location will be maintained by the
CONTRACTOR. A snag will only be deemed closed once that snag has been verified as closed by the
EMPLOYER or by the EMPLOYERs Representative. The EMPLOYER expects that at Sectional Completion
stage for each Package, all snag list items will be closed except for minor items such as cosmetic
imperfections that will be scheduled for rectification at a date agreeable to both EMPLOYER and
CONTRACTOR. The EMPLOYER reserves the right to accept at sectional completion, components that have

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open snag list items with a medium severity rating of 2, other than minor. This will be done on a case by
case basis and only once agreement has been received by the EMPLOYER
If the EMPLOYER & CONTRACTOR are unable to agree on the severity of a nonconformity type within the
snag list during the inspection and once the nonconformity type does not affect the safety of any personnel
working on or adjacent to the Windfarm or affect the safe working of the WTG/Windfarm, then the
nonconformity severity will be directed for review to the EMPLOYERs SQEP.
Acceptance of a component at the point of manufacture/fabrication or loadout does not constitute final
acceptance of that component. The EMPLOYER retains the right to carry out snagging of the component up
until final handover.

Snag list Severity Ratings

Classification Description

Class 1 snags are referred to as major ranked snag items and are classified as items which
will affect the safety of personnel and/or the safe operation of Windfarm. Major would
also cover any items which will prohibit the Windfarm from operating within the
Class 1 parameters as specified within the EMPLOYERs Requirements. These items require
immediate attention and must be rectified as a matter of priority. Transfer of Custody
(ToC) cannot take place from CONTRACTOR to the EMPLOYER with any Class 1 snag list
items being open.

Class 2 snag are referred to as medium ranked snag items and are classified as items
which do not adversely affect either the safety of personnel and/or the safe operation of
the Windfarm. Medium would refer to any snag list item which in itself would not prohibit
the Windfarm from working within the parameters as specified within the EMPLOYERs
Requirements, but continual use of the component while displaying the symptoms
Class 2 reported could lead to a Class 1 Major ranked snag list items occurring. These items shall
be rectified prior to Transfer of Custody (ToC) from the CONTRACTOR to the EMPLOYER.
Special dispensation may be made by the EMPLOYER at their sole discretion to accept a
component with a Class 2 snag list item, but this will be made on a case by case basis and
on the understanding that neither the safety of personnel and/or the safe operation of
the Windfarm will be placed at risk by the acceptance of the component.

Class 3 defects are referred to as minor ranked snag list items and are classified as items
which will not affect either the safety of personnel and/or the safe operation of the
Windfarm. Minor would refer to any snag list items which will not prohibit the Windfarm
from working within the parameters as specified within the EMPLOYERs Requirements.
Class 3
These items are either an operational or cosmetic hindrance only and can be scheduled
for rectification at a mutually agreed date, agreed upon by the EMPLOYER & the
CONTRACTOR. These items shall be listed within the Transfer of Custody (ToC) and shall
be rectified at the next scheduled maintenance activity

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30. As Built Documentation


Wherever possible, final documentation shall be submitted electronically in a folder structure. Paper
copies, if required, shall be kept to a minimum. As Built documentation will be made available on a phased
basis so as to allow the EMPLOYER review records at the various stages of the CONTRACTORS scope of work
such post fabrication, post load-out & post installation. The complete as built records must be available at
section/string handover. The exception to this will be the Operation and Maintenance manual and other
generic wind farm documents such as the residual risk register and general project management
documentation which will be presented prior to the first string/section completion. Format of the As Built
records shall be duplicated across all fabrication facilities to aid the review of the documentation.
Electronic Copies: Electronic copies shall be submitted on DVD or external hard drive. To facilitate
navigation, each dossier shall include a hyperlinked index. With the exception of drawings, which may be
submitted in native format, documents shall be submitted in searchable PDF format. In order to maintain
the quality of the document and reduce file size, documents shall be converted to PDF, rather than
scanned. It is recommended to use bookmarks to improve the navigation of documents, especially for large
documents.
Paper Copies: If paper copies are required, they shall be submitted in folders. In addition to the dossier
description and index, each folder shall describe what is included in that folder. To ensure easy navigation,
each section of a folder shall be separated by a divider and each sub-section by coloured paper or similar.

31. O&M Documentation


The Operation & Maintenance Manual shall be developed as part of the Support Structure design process
and be subject to the EMPLOYER’s acceptance. The operations & maintenance strategy will consider the
following:
• The design objectives and design strategy set out in the Support Structure design process including
low cost of energy and the potential for maintenance activities to cause wind farm energy production
loss
• Site conditions and their impact on operations and maintenance activities, including limitations on
offshore working associated with seasonal conditions
• Specific corrosion protection, scour and structural monitoring strategies having been developed and
accepted by the EMPLOYER
• A failure modes and effects analysis having been undertaken such that a risk-based approach to
operations and maintenance can be defined
The CONTRACTOR shall submit for comment to the EMPLOYER the proposed index of the O&M Manual
prior to production of the deliverable.

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32. Requirements for Structural Design for Operation & Maintenance


Specific requirements for Support Structure inspection during installation and in-service are to be in
accordance with relevant design standards.
The design of the Support Structure shall incorporate:
• The requirements of the EMPLOYER and the EMPLOYER’s other suppliers in respect to operations
and maintenance of the WTGs, array cables and any other equipment
• Access to the Support Structure for operations and maintenance activities
• Assessment of lifetime costs of inspection and maintenance, efforts should be made to minimise the
inspection and maintenance requirements through design
• Where inspections are necessary, the execution time of these should be minimised through design
and any proposed structural monitoring strategy
• A methodology in determining the planned through life requirements for inspection and
maintenance. A risk-based approach (either qualitative or quantitative) or other similar assessment
methodology shall be applied during the design stage to optimise the proposed Operations &
Maintenance Manual and the Support Structure design.
Further to these requirements, the CONTRACTOR shall consider throughout the design process, health,
safety and environmental elements associated with planned and unplanned Support Structure
maintenance activities. This shall include but not be limited to provision of safe access means to areas
requiring inspection, use of intelligent connections, avoidance of underwater bolted connections, reduced
confined space working, and elimination of the use of divers.

33. Content Guidelines


In the absence of contractual requirements, the following provides an example of the folder structure for
final documentation and shall be submitted and agreed within 30 days of contract effective date.

33.1 Project Management Folder


The project management folder comprises documents that have supported project execution, including
HSEQ documents issued to guarantee the safe execution and quality of the work.
• General - MDR, master schedule.
• HSEQ - HSE plan, HIRA reports, HSE incident reports, quality plan, concession waiver requests,
technical queries, non-conformity reports, audit reports.
• Quality - Project Quality Plan, Copies of all NCRs raised by both the CONTRACTOR and the
CONTRACTORs supply chain. Concession Waiver Requests closed and signed. Copies of all First
Article Inspection reports.
• Photographs – a comprehensive photographic report showing the condition of components post
installation detailing any snags identified post installation.

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33.2 Engineering Folder


The engineering folder comprises design and installation engineering deliverables and reports including
documents related to qualification testing.
• Design Engineering - design basis, as-built drawings (layouts, detailed drawings, alignment sheets,
isometrics etc.).
• Installation Engineering - installation procedures including drawings.
• Qualification Testing - material qualification test reports and certificates for welding, painting,
insulation and various disciplines.

33.3 Manufacturing folder


The purpose of the manufacturing folder is to demonstrate that equipment has been manufactured in
accordance with design and quality requirements. This volume also includes supplier manufacturing
dossiers.
• Quality: supplier document register, inspection and test plans, nonconformity reports, concession
records, supplier technical queries
• Engineering: as-built drawings (GA, details, welding map, bill of materials), design reports.
• Manufacturing Records: manufacturing records (weld procedure qualification record, heat
treatment reports, NDT reports, dimensional reports, painting and coating reports), welders and
NDT operator’s qualification certificates, test procedures and reports (FAT, SAT, pressure test, etc.)
• Acceptance and Certificates: certificate of compliance, third party certificate, inspection release
notes (with punch list), material and welding consumables certificates, instrument and test
equipment calibration certificates, material certificates

33.4 Fabrication folder


The fabrication folder compiles documents used for fabrication work.
• Quality: fabricator document register, quality plan, inspection and test plans, non-conformity
reports and concession records, technical queries
• Engineering: as-built drawings (GA, details, welding map, fabrication drawings, bill of materials),
design reports
• Fabrication Records: Fabrication records (weld procedure qualification record, heat treatment
reports, NDT reports, dimensional reports, painting and coating reports), welders and NDT
operator’s qualification certificates, test procedures and reports (FAT, SAT, SIT, pressure test, leak
test), traceability of materials and weld history
• Acceptance and Certificates: certificate of compliance, third party certificate, mechanical
completion records and inspection release note (with punch list), material and welding
consumables certificates, instrument and test equipment calibration certificates, material
certificates, CE certificates and accompanying photographic/video report carried out at the final
walkdown stage at the fabrication yard.

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33.5 Cables

Cable Design
A design folder covering all Cables shall be submitted which shall contain the following information.
• Scope
• Approved Signatories
• Design Documents & Drawings
• Inspection & Test Plans
• Sub-supplier Documentation
• Interface and Non-Conformance Records (as applicable)

Cable Manufacturing
A separate folder shall be submitted for each of the cables manufactured. Each folder shall contain
the following information.
• Scope of Supply
• Conformance & Release Documentation
• Quality Assurance Reports
• Inspection & Test Plans
• Sub-supplier Documentation
• Interface and Non-Conformance Records (as applicable)

Cable Accessory Design & Manufacturing


A folder shall be submitted to cover all design and manufacturing records relevant for the cable
accessories. Each folder shall contain the following information.
• Scope of Supply
• Conformance & Release Documentation
• Quality Assurance Reports
• Inspection & Test Plans
• Sub-supplier Documentation
• Interface and Non-Conformance Records (as applicable)

Cable Protection System


A folder shall be submitted to cover all design and manufacturing records relevant for the cable
accessories. Each folder shall contain the following information.
• Scope of Supply

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• Conformance & Release Documentation


• Quality Assurance Reports
• Inspection & Test Plans
• Sub-supplier Documentation
• Interface and Non-Conformance Records (as applicable)

Cable Installation
Cable Installation records shall be collated in accordance with project requirements as per the
EMPLOYERS Requirements. Information shall be supplied to the EMPLOYER in two phases, field
reports for SECTION COMPLETION and final documentation for FINAL COMPLETION.

33.6 WTG

Component Design
A design folder covering all aspects of design which are project specific will be provided.

WTG Manufacturing
A separate folder shall be submitted for each main component manufactured. Each folder shall
contain the following information:
• Scope of Supply
• Conformance & Release Documentation including declaration certificates.
• Quality Assurance Reports
• Inspection & Test Plans
• Sub-supplier Documentation
• Interface and Non-Conformance Records including snag lists (as applicable)
• Walkdown inspection reports
• Loadout documentation

Component Pre-Assembly
A folder shall be submitted to cover all aspects of pre-assembly of any components. Each folder shall
contain the following information:
• Scope of Supply
• Conformance & Release Documentation including declaration certificates.
• Quality Assurance Reports
• Inspection & Test Plans

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• Sub-supplier Documentation
• Interface and Non-Conformance Records including snag lists (as applicable)
• Walkdown inspection reports
• Loadout documentation

33.7 Offshore installation folder.


The offshore installation dossier comprises documents prepared for, and produced during, offshore
operations including documents for survey, pre-commissioning and commissioning as applicable to the
scope of work.
• Operations: as-built offshore operations schedule, daily progress reports, weld record sheets, weld
parameters data sheets, NDT reports and records (films, scans), marine warranty surveyor
certificates, mechanical completion certificates, task completion certificates, ROV video logs,
management of change reports, HSEQ incident reports and photographic drone inspection report
post installation upon completion of all contractual Works.
• Survey: pre-engineering survey, pre-lay survey, installation survey reports, subsea metrology and
as- laid/as-built survey videos
• Pre-commissioning: procedures (including instrument calibration certificates), reports, check
sheets, mark-up drawings and lists of modifications, punch lists, mechanical completion certificates,
spare part lists
• Commissioning: material safety data sheets, commissioning test sheets, mark-up drawings and lists
of modifications, punch lists, management of change and deviations, pre-start-up tests, handover
records, ready for start-up certificates

33.8 Operating & Maintenance folder.


The operating and maintenance dossier provide information regarding the safe operation, maintenance and
repair of equipment. This folder also includes supplier operating and maintenance manuals.
• Equipment Descriptions/Specifications
• Operating Instructions
• Maintenance Instructions (including lubrication chart)
• Material Safety Data Sheets and Safety Instructions
• Spare Parts Lists.
• Inspection and maintenance periods associated with Support Structure equipment. This shall include
equipment which requires periodic statutory inspection such as lifting equipment
• Requirements of inspection and maintenance to be employed
• Access methods and visual inspection requirements and pass criteria
• Non-destructive testing requirements and pass criteria
• Invasive testing requirements and pass criteria

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• Tools, equipment and consumables required


• A comprehensive spare parts list
• Supporting documentation associated with individual Support Structure components such as
manuals and inspection checklists
• Procedures for major corrective maintenance operations that may foreseeably occur through the
lifetime of the project.

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