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‘THE ULTRASONIC FLAW DETECTOR (FLOW DIAGRAM OF A
TYPICAL A SCAN FLAW DETECTOR
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‘The Pulse Generator, also known as the clock or timer this circuit controls the
synchronisation of the’ flaw detector. It sends an electrical signal to the timebase
generator and to the pulse wansmitter simultaneously. These electrical signal
frequencies are mown as PRF/PRR (Pulse Repetition Frequency/Pulse Repetition
Rate). It i usually controlled automatically by the range (coarse) control setting, this
in tur ultimately controls the maximum depth of inspection and the ultimate scanning
speed,
‘The Timebase generator or sweep generator, upon receiving the electical signal from
the pulse generator this circuit controls the voltage or charge on the X-plates causing
the electron beam in the cathode ray ube to sweep across the screen ina linear motion.
‘The pulse transmitter or pulser circuit, the electrical signal from the pulse generator
triggers this circuit to send a burst of electrical energy, about 1 to 2Kv, to activate the
probe. 5
‘The probe or search nit, converts the electrical energy, sent by the pulse transmitter,
into pulses of ultrasound by means of a piezo electric erystal (Tx). The returning
ultrasound from the test material is converted back into electrical energy by the probe
(Rx) and seat to the amplifier.
‘The receiver amplifier circuit accepts and amplifies the incoming electrical pulses.
‘The amplification required is about 10,000 to 100,000 times and the output must be
linear with the input. The amplifier must also be capable of accepting a range of
different frequency signals to accommodate the range of probe frequencies used.
Broad band amplifiers accept a very wide array of frequencies producing an accurate
representation of signal shape. This enhances defect interpretation (type) but the signal
to noise ratio will be poor, so defect detection may be adversely affected, ic. a
reduction in sensitivity, because of high noise (or grass) levels.
Narrow band amplifiers, on the other band, suppress the parts of the signal that are
outside the frequency band that it operates at (the pass frequency). This creates =
cleaner signal (although not a true representation of the input signal), which means that
the gain (amplification) can be increased which in turn enhances defect detectability
(Gensitivity), ‘The disadvantage of this is thatthe altered shape of the signal means that
‘defect interpretation is more difficult.
‘The Attenuator or gain control reduces the amplification from the amplifier by
controlling the voltage or charge on the Y-plates in the C.R.T., which will control
signal heights, bringing them down to a readable level. ‘The controls works on
logarithmie base and it does not affect the linearity of the amplificr.