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Received 15 June 2005; received in revised form 27 September 2005; accepted 29 September 2005
Available online 22 November 2005
Abstract
A new family of silica based amorphous microporous molecular sieve materials with different pore topologies has been synthesized by
self-assembling of organic structure directing agents (OSDA) and silica. The regular pore dimensions and micropore volume of these
materials can be fine tuned by means of the OSDA, and they are thermally and hydrothermally stable upon calcination. While being
amorphous to XRD, IR spectroscopy and electron diffraction, they present pore dimensions and topologies very close to zeolites,
and behave as shape selective catalysts. These materials can be considered as zeolite precursors (ZP) during the synthesis of zeolites.
2005 Elsevier Inc. All rights reserved.
1387-1811/$ - see front matter 2005 Elsevier Inc. All rights reserved.
doi:10.1016/j.micromeso.2005.09.028
40 A. Corma, M.J. Dı́az-Cabañas / Microporous and Mesoporous Materials 89 (2006) 39–46
p/2 pulse length was 5 ls, and the contact time 5 ms. A different spectroscopic techniques, as will be presented
recycle delay of 80 s was used to ensure the complete recov- later.
ery of the 19F magnetization to record the 19F spectra, with Several microporous ZP materials were prepared here
pulses of 5 ls corresponding to a magnetization flip angle under hydrothermal conditions, by working with relatively
of p/2, and spinning rates of 16–17 kHz. concentrated gels, using fluoride anions as mineralizer and
OSDA with different sizes and shapes (Fig. 2). Moreover,
3. Results and discussion different microporous materials can be obtained with the
same OSDA by changing the synthesis conditions (Table
Although several theories have been developed, nucle- 1) in the same way that different zeolitic materials could
ation and growth of zeolitic materials are still an experi- be prepared with the same OSDA. Besides, it is possible
mental subject. However, it is mostly accepted that to obtain ZP materials, with the desired properties of
several steps, sometimes overlapping, are involved in zeo- microporosity, with compositions for which it has not been
lite synthesis. These steps are (a) an induction period, (b) possible to obtain the final zeolite, enlarging in this way the
nucleation, in which viable nuclei are formed and (c) range of composition in which a microporous molecular
growth of the nuclei to form zeolite crystals. Following sieve material, though amorphous, can be obtained, as it
the reaction steps given in Fig. 1, it should be possible to is the case of germanium free ITQ-21.
synthesize and isolate, before nucleation occurs, stable Table 1 gives the gel compositions used to form different
amorphous microporous materials. These new micropo- stable ZP, as well as the zeolitic phases that can be obtained
rous stable materials can then be considered as amorphous from those. Nitrogen and argon adsorption measurements
zeolite precursors (ZP), since they show no crystallinity by were carried out in the calcined samples to determine
Fig. 2. Organic cations used in this work as structure directing agents (OSDA).
Table 1
Synthesis conditions employed for protozeolites
SDAa Gel composition Temperature (K) Time (days) Phase
MSPT 0.96SiO2:0.04GeO2:0.02Al2O3:0.5MSPT(OH):0.5HF:3H2O 448 0.25 ZPITQ-21
2 ITQ-21
MSPT SiO2:0.02Al2O3:0.5MSPT(OH):0.5HF:3H2O 448 0.50 ZPITQ-21
2 ITQ-30
M6BTM 0.96SiO2:0.04GeO2:0.28M10BTM(OH)2:0.56HF:7H2O 408 6 ZPITQ-13
10 ITQ-13
M6BQ SiO2:0.25M6BQ(OH)2:0.5HF:15H2O 423 1 ZPZSM-12
5 ZSM-12
M8BQ SiO2:0.01Al2O3:0.25M8BQ(OH)2:0.5HF:15H2O 448 7 ZPNU-87
15 NU-87
M8BQ SiO2:0.25M8BQ(OH)2:0.5HF:7.5H2O 408 7 ZPBeta
12 Beta
TEA SiO2:0.54TEA(OH):0.54HF:7.25H2O 448 0.25 ZPBeta
1 Beta
E4ABO SiO2:0.5E4ABO(OH):0.5HF:3H2O 423 4 ZPITQ-7
7 ITQ-7
a
SDAs structures are shown in Fig. 2.
42 A. Corma, M.J. Dı́az-Cabañas / Microporous and Mesoporous Materials 89 (2006) 39–46
0.12 0.12
d(pore vol.)/d(pore diam.) (cm3/g/A)
0.04
0.10 0.10
0.03
0.08 0.08
ZSM-12 NU-87 ITQ-21
0.06 0.06
0.02
0.04 0.04
0.01
0.02 0.02
Fig. 3. Pore size distribution of some ZP materials (black squares) compared with the corresponding zeolites (blue triangles): ZSM-12, NU-87 and ITQ-
21. (For interpretation of reference to colour in this figure, the reader is referred to the web version of this article.)
A. Corma, M.J. Dı́az-Cabañas / Microporous and Mesoporous Materials 89 (2006) 39–46 43
Table 3
Thermogravimetric analysis (TG) of samples obtained at different crystallization times, under the synthesis conditions as listed in Table 1, and of the
different ZP materials compared with the corresponding zeolites
Phase Crystallization time (days) Weight loss (%)
Total 273–473 K 473–873 K 873–1073 K
Amorphous 0.25 4.2 2.1 1.6 0.5
ZP 1.50 12.4 2.4 8.9 1.1
ZP + ZSM-12 3 12.1 1.3 9.5 1.3
ZSM-12 5 12.3 0.8 10.0 1.5
Amorphous 2 5.3 3.2 0.6 1.5
ZP 7 15.8 2.2 11.8 2.0
ZP + NU-87 8 16.0 1.8 12.0 2.2
NU-87 14 15.6 1.2 12.1 2.3
Amorphous 0.05 4.3 2.8 0.7 0.8
ZP 0.50 26.5 2.3 21.8 2.4
ZP + ITQ-21 1 26.4 2.0 22.3 2.1
ITQ-21 3 26.2 1.9 22.0 2.3
Intensity (a.u.)
Intensity (a.u.)
0 10 20 30 40 0 10 20 30 40 0 10 20 30 40
2θ (degrees) 2θ (degrees) 2θ (degrees)
Fig. 4. Powder X-ray diffraction patterns of the samples obtained at different crystallization times. From top to bottom: fully crystalline zeolite, mixture of
zeolite and ZP, ZP and non-porous amorphous material. Crystallization times are listed in Table 3.
shown) are similar. Nevertheless, one may claim that these is a suitable technique to detect the presence of crystalline
materials may only be apparently amorphous since they zeolite nucleus in the synthesis products. Taking this into
could be composed of zeolitic nucleus which are too small account, and in order to confirm or reject the amorphous
to give X-ray diffraction [14]. Indeed, previous work [15] nature of our zeolite precursors, we have obtained the IR
has shown that while Y and ZSM-5 zeolites with crystal spectra of the samples in the skeleton vibration region,
size below 8 nm appear amorphous to XRD, IR spectros- and the results are compared with the spectra of the solids
copy was able to show the vibrations of the skeleton for obtained at different crystallization times, including the
samples with even a few unit cells [14,16]. Therefore, IR final zeolites ZSM-12, NU-87 and ITQ-21 (Fig. 5). Large
Absorbance
Absorbance
1800 1600 1400 1200 1000 800 600 400 1800 1600 1400 1200 1000 800 600 400 1800 1600 1400 1200 1000 800 600 400
Wavenumber (cm-1) Wavenumber (cm-1) Wavenumber (cm-1)
Fig. 5. Infrared spectra of as-made samples obtained at different crystallization times. From top to bottom: fully crystalline zeolite, mixture of zeolite and
ZP, ZP and non-porous amorphous material. Crystallization times are listed in Table 3.
44 A. Corma, M.J. Dı́az-Cabañas / Microporous and Mesoporous Materials 89 (2006) 39–46
800 600
1000
ZSM-12 NU-87 ITQ-21
Volume (cm3 g-1)
600 800
Volume (cm3 g-1)
400
600
400
200 400
200
200
0 0 0
0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0
Relative pressure Relative pressure Relative pressure
Fig. 7. Adsorption isotherms of nitrogen of the zeolite precursors (black) compared with the corresponding zeolites (blue). (For interpretation of reference
to colour in this figure, the reader is referred to the web version of this article.)
-80 -90 -100 -110 -120 -130 -140 -80 -90 -100 -110 -120 -130 -140 -80 -90 -100 -110 -120 -130 -140
δ (ppm) δ (ppm) δ (ppm)
Fig. 8. 29Si MAS NMR spectra of the calcined ZP materials and the corresponding zeolites. From top to bottom: spectrum of the calcined zeolite,
spectrum of calcined ZP, simulation with deconvoluted components and individual deconvoluted components.
A. Corma, M.J. Dı́az-Cabañas / Microporous and Mesoporous Materials 89 (2006) 39–46 45
Table 5
Catalytic activity of a ZP material synthesized with MSPT (ZPITQ-21)
Catalyst Cracking (·102)a Alkylation selectivities in the trimethylpentane (TMP) fractionb
KDIPB KTIPB KDIPB/KDIPB Conversion (%) 2,2,4 + 2,2,3-TMP 2,3,4 + 2,3,3-TMP Rc
ZPITQ-21 5.9 7.1 0.82 92.8 61 39 1.6
ITQ-21 6.0 6.1 0.99 92.5 33 67 0.5
a
Cracking: T = 773 K; time on stream = 60 s; amount of catalyst = 0.200 g; K units = g hydrocarbon g catalyst1 s1.
b
Alkylation of 2-butene with isobutane: T = 323 K; P = 25 bar; WHSV (h1) = 0.8; molar ratio isobutane/2-butene = 15.
c
R = selectivity(2,2,4 + 2,2,3-TMP)/selectivity(2,3,4 + 2,3,3-TMP).
46 A. Corma, M.J. Dı́az-Cabañas / Microporous and Mesoporous Materials 89 (2006) 39–46
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