AS-FIRED COMBINATION BOILER EMS AND MAINS FED DOMESTIC HOT WATER, ‘THE APPLIANGE IS FOR USE WITH NATURAL GAS OR L.P.G. (Cat Il 2H9P TYPE C12 & C29) NATURAL GAS (G20) : GC NUMBER 47.911-82 LIQUID PETROLEUM GAS (G31) :GC NUMBER 47-31-83 INSTRUCTION MANUAL INSTALLATION COMMISSIONING & SERVICING Cates Ceca) GenchmarkCONTACT INFORMATION INSTALLATION & SERVICING INSTRUCTIONS, WORCESTER BOSCH: TECHNICAL: 08708 266241 SERVICE: conser 250208 ‘SPARES: ‘01905 750571 LITERATURE: 01908 752556 TRAINING: ‘1905 759508 SALES: ‘91908 762640 WEBSITE ‘wwacworcester beech co.uk WATER TREATMENT: FERNOX 01790 530811 swndernoncom SENTINEL 0161 420 2685, -vevyetedenrborn.comeentinal FLUE TERMINAL GUARD: ‘TOWER FLUE COMPONENTS VALE RISE. TONBRIDGE THO 1TB. ‘Store the appliance in a dry area prior to Installation. IMPORTANT HANDLING INSTRUCTIONS: Ris adhieed tha two people ae involved in the \ransfer of the packagad appliance from the van to the point of instalation. A suitable truck shoud be used, ‘The boieris eocued to & wooden boere with ‘ore. Iie adced that no attempt should be trade to move the packaged appliance without the use of a suitable truck. ‘Before rerroving the carton it fs advised tat the top faps are opcned and the anlar tema removed end se: ta one sid. The carton car now belted eff the baler, Remove the plac bag protecting the bolor ‘surlaces and place eafely avy for he working FRenive the boter (complete with basi) from the pallet Before remavng the curing acces, ‘The boleis mounted on small waees and can now be od off tho board ane guided into te inatllation positon. ‘Cave should be iaken not to damage ny pals “Two people are required to move the apptance | {tom the bow ino the instalation poston. (GENERAL HANDLING GUIDELINES: + Lit ony manageable weight, or ask for help. + Wsen Ing, bend the knees, and keep the back steight ard feet soar. + Donet if and tia atthe arr tino. + Lit and cary items close to the badly + Waar protective cbting and glows to protect ftom any sharp edges PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. THESE INSTRUCTIONS ARE APPLICABLE TO THE WORCESTER SOSCH APPLIANCE MODEL(S) STATED ON THE FRONT COVER OF THIS MANUAL ONLY AND MUSTNOTBE USED WITH ANY OTHER MAKE OR MODEL OF APPLIANCE. THE INSTRUCTIONS APPLY IN THEUK & EIRE ONLY AND MUST BE FOLLOWED EXCEPT FOR ANY STATUTORY OBUGATION. THIS APPLIANCE MUST BE INSTALLED BY A COMPETENT PERSON. FAILURE TO INSTALL (CORRECTLY COULD LEAD TO PROSECUTION. IF YOU ARE IN ANY DOUBT CONTACT WORCESTER BOSCH TECHNIGAL HELPLINE. DISTANCE LEARNING AND TRAINING COURSES ARE AVAILABLE FROM WORCESTER BOSCH, PLEASE LEAVE THESE INSTRUCTIONS, THE USER GUIDE AND THE COMPLETED. BENCHMARK LOG BOOK OR A CERTIFICATE CONFIRMING COMPLIANCE WITH IS 813, (EIRE ONLY) WITH THE USER OR AT THE GAS METER AFTER INSTALLATION OR ‘SERVICING. ABBREVIATIONS USED IN THIS MANUAL: 2 Diameter N@ Nawal Gas LPG Lig Potcoloun Gas CH Central Heating DHW Domestic Hot Wter 1 Ingrase Protection 'SEDBUK Seascnal Efciency for Domestic Balers in the United Kingdom ‘SYMBOLS USED IN THIS MANUAL: BP —Dorwaticha water Cental heating Pragrammer CH ocly Programmer DHNW enly 2 Qa & 4 & Progranmartiner Cold wator main supply Lg Room thermostat i ne ptod Btecsicty supply Gas supply INSTALLATION & ‘SERVICING INSTRUCTIONS -srmanemnenonomammnonseass PORCESTERCONTENTS PRE-iHSTALLATION CLEANING PRIMARY SYSTEMS ‘MAINS SUPPLIES INSTALLATION UNPACKING THE BOILER “Connensare cas AWATRCONECTONS 2 Fue CONN ELECTRICS COMMISSIONING PRE-COMMISSIONING CHECKS “FILLING THE SYSTEM CONVERSION KITS LPG. CONVERSION 42 FAULT FINDING & DIAGNOSIS. ELECTRICAL DIAGRAM! AAwoRcesTer rirssusgyes-enearosorsrrcorcmmescanior CONTENTS:SAFETY PRECAUTIONS INSTALLATION REGULATIONS IF YOU SMELL GAS: > DONGT opecate any slentcal switches > Extinguish any raked famas > Turn ofthe gas servo cockat the meter > pan windows andl doore > Telephone your gae company IF YOU SMELL FUMES FROM THE APPLIANCE: » Open windows and doors > Switch off the aplince, as chow opposite, BENCHMARK: (Gexcima) "ABenchmesk Lag Back e provided by the marutscturor er he instal ta complete nccing ther CORGI operon ume fo conf athe Ooo has Been eld, commndsioned tn orcod accu tothe matactacr® nstucens IMPORTANT: The completa Ranta Log Bool be oquted inthe een fan waranty work and my be ected oy te lal Bullng Control epectr HEALTH & SAFETY: ‘The appliance oontsine ne asbestos and no substances have been ussdtin the construction ‘process thet contravene the COSHH Regulations (Contol of Substances Hazarcous to Health Ropulatons 1988), Where apple, tha GE mark ndeates compliance wth ili EU Direetvon. ‘COMBUSTIBLE AND CORROSIVE MATERIAL Do not stor cr vae ary combuetite atrial apr thiners, pints et, fide or within the luly ofthe apséencn, “The combustion nr uate kept car of chamoaly aggressive eubetanaos, (balegenatec Iycrocarzons cortsining crlorno er Fuori compound) whch can eoirode the appliance and vabdate any warrenty FITTING & MODIFICATIONS: Fog the azplance and any cones to the applica mey ery bo cari out by a compotont ‘engineerin accordance wih these ingeuctione and tho relevant Insilaion Regulations. Fu aystorre must not be modified in any way eter than 2s cscrkbe inthe tng instructions. ‘ey wisuse oc wreutheieed mosifoations to the enpliancs, ue or associated coraponents end systems could fvaidata the warrangy. The manufacturer accepts no ality arising irom amy us actions, excluding statutory rig ‘SERVICING: ‘Ache the usor to have the ays regulaly srdoed by a compotont, qualfec engineer (such a Brith Gas or CORGI ragistered persencel sing approved spares, to Help mairtain the ‘ocneny fay and reilly ofthe appiance. IMPORTANT - The service engineer must complete the Service Record in he Benchmark Log Book after each service. Fair to tall appliances corety coud lend te prosecution, This appliance must a0 intaled ory by competent perecnin accordance wih and comely to, the cure: Ges Sale'y (neiafation & Use) Roguistiane 1908, [EE Regulators, Buicing Regulations, Budding Stancerde (Secttand) ‘(Connidatio), Bulding Regulations (Northern heer), local wator by-laws, Health & Safty Docernent 835 (The Ecchi al Work Regutions 11689}, 18 818 (Ere) and anyother local requirements. “The telovant Standards should be followed, including: [BS7074:1 : Code of practic for domestic and hot water supply [BS899': Insulation of ow prosaure gas pipework pie 26m (RA [BSE540: Intalation of gas hot water suoplies for domestic pursocwe EN:19628 Cerra hating for domestic premises [BS5440:1 : Fico od vetlation fer gas applnnas ‘ofrated eating net exceeding 7OKM (net : Faas BS5440:2; Fes and vrtlaton for ges aplances of rated heating not exceacing 7OAW (nal): Ar ‘Supply 1897590 :Trentont of warn dorsi hot ater carl heating systems 13918799 : Instalaton of gus fed lore of ated input up te 7OKW ct) Wher ne pect instruction ie givon,cference: shoul be made tothe colvant codes of Practice. LPG. nalts ‘es appliance uelng IPG. ust oe be instal in room or intemal spece below grou eval ues ‘one side ofthe bud ' open to the ground. Timber famed buitirge: Where te bole oe fitted oa tb rat bung te guidlines lad down in BSB440: Part ard IGE "Gas Fetallatons io Tinber Frame ‘Buldings" should be adhered to, Potable water ‘Al caals, joints, compouncs (nce fuxand solder) and eamnsonents used as pat ofthe socondaty dowsestic water eye must be approved by WRAS. [SAFETY PRECAUTIONS & INSTALLATION REGULATIONS seconengesty CAWORCESTER Boren GroenGENERAL INFORMATION STANDARD PACKAGE: ‘A- Floorstanding gated ombinalion bolor L fer contral heating and mains fod domestic i hot water | Banting fame comalate wth pre-plambing ‘naniold assemély © Literature pack [D> Fling ine (bin) ‘600mm, Soom SPECIFICATIONS: Prowied and ore-pumbod Gatvasises stectinar fame Bosc Heatronicconvlsyters ‘oma igntion Dreateumorignilen ootodss Buin ost thermostat Ballin faut fing dngrostcs oduiaing automate gas ve ‘Comtustion afar th speed regulator CH tempectune sensor & contol : DHW flow soncor & tampersture contol i Integral water circulating pump with ant-sizure prsiscion ‘Serled pracy eyetam & prassure gauge deplay Pressure rll vole Flas tomporature liter Pato-ypo DHW heat exchanger Condensate wap & pump FWORCESTER eeaagqon now onemnnemnncomci ono GENZRAL INFORMATIONTECHNICAL DATA, DESCRIPTION UNITS Natural Gas, Lee ‘Central Heating Mas rated hast output nat 40/80°C ~ av a2 a2 Max aed heat output net 60/90" av 309 208 Mas. ated host output nat 80/60°C ew 292 292 aerated host inaut net aw 208 208 May rated heat cult net 40/90" Rw ea 118 Mi. rates heal ulput ret BOSC kw 83 na in ated hoat out net BOF6OAS Aw 24 10s Min rated heal np net iw 76 os Max. low temperate *e 38 88 ae, permisalbie operating pressure bar 2.65 205 Domestic Hot Water ‘Max rated heat input net aw 205 28 ax rated eat output aw 20.2 22 Mhimur low rate to star Vaso 23 2a Minna pressure or 20Uiin C2165) bar is 18 Gas flow rate = Wor 10 minutos tom iting ‘Natural Gas 620 (Gvinet 34.02 MU etn a4 Propane Gee (LPG) (Ovinet 88 Mil) igh 23. Gas supply pressure ‘Natural Gas G20 (GVnet 9402 Minh ehh 20 LPG Prepare) Gas G51 (Ovrat 80 tain igh - a7 Flue “Five Gas Temp. 60/60°O, rated min. oad Ey 87768 67155 Five Gas Temp, 40/80°O, ated min load c ~si82 asis2 Residl dotveryproseura (ne, prendre drop a intake duct) Pa 80 20 ‘CO level at max. rated heat output 8 92 708 ‘60; lovel st min vated heat output % 88 108 NO, -claseifeation ese 5 5 ‘Condensate Max condensation rl th 28 23 pH value, app 48 48 Electrical ‘local power supply volage AG. 230 20 Frewenny 30 o (Max power consunpion we 107 17 Expansion Vessel ~ — ‘Charge Preseure bar 06 078 “Total Capacity be “2 2 ‘General Data ~ ‘SEDBUK (Band A) a) a % ‘Avpliance protection rang tvith programmer blanking plate fted) IP 20 20 Apalance protection rating with fascia prograrimer fied) e 20 20 Private ambit tenpararos °e 0-50 0-50 Nominal capacity of appiance te 3 St “Noise ouput level a a a ‘Weigh (acuding packaging) ig 412 112 TECHNICAL DATA, emanate ZANORCESTER oneLAYOUT & COMPONENTS “The ciagram opposite shows the conirelsin the servicing poston and exotsee the oulor C260, inner covers apd fascia panel 1. CONTROLS SUPPORT FRAME 2. BOSCH HEATRONIC SERIES CONTROL BOARD AUTO-AIR VENT TANK OVERHEAT THERMOSTAT ‘TANK TEMPERATURE SENSOR, PRESSURE GAUGE EXPANSION VESSEL [WATER FLOW SENSOR TURBINE FILLING LOOP ISOLATION VALVE 10 DH HEAT EXCHANGER 11 LING LOOP FLEXIBLE PIPE 12 BOILER/TARK DRAIN & CONNECTION POINT FOR FILLING LOOP 18 DHW FLOW SENSOR. 14 MOUNTING FRAME 15 CH FLOW ISOLATION VALVE 16 DHW OUTLETISOLATION VALVE 17 GAS ISOLATION VALVE 18 MAINS WATER INLET [SOLATION VALYE 18 CH RETURN ISOLATION VALVE 20 RUNNER WHEEL 21 CONDENSATE PUNP ASSEMBLY 29 CIRCULATING PUMP 129 OWERTER VALVE 24 GAS VAIVE 28 CONDENSATE TRAP 26 AIRIGAS ADJUSTMENT SCREW (SEALED) 27 RETAINING OLIP FOR =XPANSION TANK 28 HEAT EXCHANGER 29 GAS BURNER 90 COMBUSTION AIR FAN 23 FLUE BLANKING PLATE 82 FLUE GAS SAMPLING POINT ‘88 CASE KNOCK OUT PANEL -FLUE. 34 PRESSURE RELIEF VALVE ‘a5 DHW WATER STORAGE TANK 00mm HORIZONTAL CONDENSEFIT HIGHFLOW FLUE COMPONENTS (kit Part No. 7719002 488) 4-937 ELBOW B- ELBOW EXTENSION C-LOCKRING. D-RETAINING RING E- INNER WALL FLUE COLLAR F TERMINAL ASSEMBLY ‘G-GUTER WALL FLUE COLLAR ‘OPTIONAL ACCESSORIES (not supplied) ‘4-"TR212 NIGHT SETBACK MODULE Pat No.7 764 901 130 b- TWIN GHANNEL DIGITAL TIMER, PartNo. 7718 192 032 ‘o-TR2 ROOM TEMPERATURE CONTROLLER PartNo, 7 74a 801 137 FLUEKITS: ‘Yerical 100mm® Part No. 7 719 002495 \Vertcal 125rrm@ PartNo. 7 719.002 437 Hlorzontal 125m PartNo. ? 715 002 436 NG to LPG CONVERSION KIT PartNo. 7 718 192 294 Faoncesten isiagenrncon onccomnecnomnmnancnce LAYOUT & COMPONENTSCLEANING PRIMARY SYSTEMS: IMPORTANT: Althe flowing pre-nstallation sections must be reed and requiremonts ‘mel before slarting boiler oF fue installation IMPORTANT: Debris from the system can ‘damage the bolle and reduce efficiency. rere Failure to comply withthe guidelines for the use of water treatment withthe ‘appliance wil invalidate the appliance warranty. BEFORE CLEANING THE SYSTEM: ENSURE THE SYSTEM AND PIPEWORK IS IN GOOD WORKING ORDER USE THE EXISTING BOILER/CIRCULATING PUMP WHERE POSSIBLE OR USE A POWER FLUSHING MACHINE TO AID THE CLEANSING PROCEDURE BEFORE INSTALLING ANEW BOWER CLEANING THE PRIMARY SYSTEM: > Fl tne ayator wth cold mana water to the recommended presoure and check fc oaks > Open allcrain cocks end drain the sysie™y > Close drain cooks and ad a suitabe Musing ‘agontat tho correct strength forthe eyster ‘orden in aceordaroe wih the manufacture inetructons > Girls fired up > Rur the bolor and eystern at nova oparating temperature in aooordance wih the rmanulsolue's rettustions > Drsin and thoreugrly Rush te ater to emo¥e she flushing agent and ary debris Lshing agent betora the boiler is CLEANING PRIMARY SYSTENS souiroremananmciunnnauenmenconngagatene ~AVORCESTER WorceMAINS SUPPLIES ELECTRIC SUPPLY + Supply: 200V = are, 107 watts Gable: PYC ineulatad 0.76 (24 9.2m) romporatrs rated to 90°C . Protection P20 iter! 3A fuse to BS1362 + The appliance must be enthes! ‘Al pipes tothe bolle et be crosebondod Iravost be possible to laoate the appliance from the electic supply with at last 3m contact separation inal aoles supplng the appliance Wiring between the agpliance ard the electicl ‘ugpiy must comply wih IEE wing regulations ard any locelregultiona which may apply fr fod wring tea aatonary aplianee + Ay sytem connected othe beller must not have a separate aecticy apy External contels must be double insulated mins vallage with no earth ceqarement By cas sure + Bol tng NO mt bo cmecatoa ooevednaes + UrG bole mtb ccmercta soar Itton neva ne gets > (trent tense in Sa Under create hod date tgs spay np sos ban ota eloce me oowesto «Tema oopin et Soweto blr nnvon opto ops plo Ceuetib pct noting errs cn tat en oan pear eget tcmote snd fencers Pag WATER SUPPLY: Water Mains Prossuro: + Minium mains water pressure 1.2 bar for maxinum performance + Maximum maine fed water pressure 10 bar. neceeeary, fits preceure reducing valve MIPORTANT: Nor-raturn beck Fow srevention : ‘devices (inchiding thase associated with water MAINS WATER EXPANSION VESSEL ‘meters) fitted to the mains water supply can ‘A+ Mini expansion vessel part No,? 718 192 106 ‘cause a pressure build up which could damage 1B Meine veer inet pine the boiler and other household appilsnces. & Nene veo Where the meine water apy has 2 non rtur, De Boer back low prevention val ited, amin expan \seae Al should be connected to the maine ‘water rls pipe (8) between the rene vaio {(C)ane the baier{D} aa shown appeaite, Use in hard water areas: Normal there ne rod fr wal teat to proven scale fermaten athe mri teperature tf tho DHW heat exchanger ited by the cleotonie sorte cieut. In areas were the terporay water nerchess ‘woeede 200ppm, consiceration my need tobe ‘en tothe tng ofa scale srevantion device, fy suah croumstances, the advice ofthe bol water tuto shoul be acoght PWORCESTER seungugsgyoromereronarennonceenncconcrrmenn enone MAINS SUPPLIESSYSTEM FILL Heating return “Temporary hos ‘TYPICAL SEALED SYSTE! Maine cupely Non rerum Nen eet ‘A Agplance expansion ves (central esting 1B Beka npancion vase! beating retin 1D Din cook P -Proseure roi ciacharge R- Radiator ” ee iui i WATER SYSTEMS & PIPEWORK PLASTIC PIPEWORK: + Any plastic pipework must have a pameric barrier with 800re (rinimurn) length of copper cor steel pine exrnaciad tothe balor + Plastic pinework used for uncelloos heating rst be coneetiycontralled with sthermesttio bleneing va inviting ths tempeaturs of tho teu 1 approx. 50°C. The prpawode rom the bole tothe Blending vate must be F copper lorstee! (protected tom corrosion} PRIMARY SYSTEM CONNECTIONS/VALVES: + Alster connections, ape and ming vanes must 20 capabie of sustaring a pressure upto ‘Shar + Radiator valvas hosdd eatform to B32767:10 + Allalher vabes should cantorm to BS1010 + Tharmostatc radiator vahee (TRY) must be used on all ators within te eissping ‘scvomnmaddation but ot ths tad atr wars the raum thermostat i ied this must be fit with Fockshilé vale eel et opan ‘dex cook ia roquied a the lowest point on ho syston + An aie vest ig requited at althe high points on ‘he sytem, ‘SHOWERS/BIDETS: + Wa shower head oan be immersed in water oF ‘comes clover than 26mm fom the top adee of ‘bat or ehewor tay spl ove" eval than an ant ‘Siphon device must be ted ‘othe shower Rose + Bidets with deol hot & cold mains water can be uoed (wit the apzroval of the focal water _uthoriy} and rue! bo the over in Basing ips with shrouded outlets to pesvent the Hing oF hand held epraye, [SEALED PRIMARY SYSTEM: += The CH sesled ayatem must bo fled using WRAS approves filing loop cr copy withthe lsgram sppesita for syeter fl + Wher the eyetm volume if more than TOD tres oraxceeds 2.88bar at maximum hesting temperature an sera expansion vessal (B} must be ited as close as posable tothe appliance inthe central heating tum + Prescutise the exta expansion vessel (Eto the ‘same figure asthe expancion voosel bul nko the applanoe + Donnot use gelvanised pipes or radiators. WATER SYSTEMS & PIPEWORK séaurnsenenonomiaourorcrantaconiongreconesse ZAWORCESTERCONDENSATE & PRESSURE RELIEF PIPEWORK CONDENSATE PIPEWORK: 1 2 5 > Tho condones pipe must ea minimum ot © 22nim® pas pice . So > the coodenat pipework a at at \ a "Stump te ted ho oe ard ahold a u fake ie sonest pact ste ven ree > The peor nt flow oe oh osons ‘ Show crete is a a nn. Sorin) sun a a sinennahing racine) er ochnge et nt mve tak 2. 400M above pipe invert or inte a gulley (D) below | 4 7 ‘ground but sbove the water ive : °C i > Use waterprsof pine insulation in exposed stone afr evra pipework Lo Dp] | rem 4 Internal sink/washing machine drain 2 Internal waste drainage system 3 Soll/vent stack 44 External drainage system ‘5 Extamal condensate absorption point [A- Condensate tom beller B-Sink C-22mm0 piaslio cordenssis pipe b-Guiley E -Intenal ell and vent lack F-Woste nap (78m min} 300 x 100mm saale plasic tobe H -Ground love 1 Drainage holes 60mm fom base of tbe (12mm at 26mm cence) facing away from building i -Limesione chippings PRESSURE RELIEF PIPEWORK: IMPORTANT: The pressure raliet valve is safety device forthe bellar ond activated may discharge boling water or steam through the rlit valve drain pipe. Care should taken when siting the outlet pipe go that it does nct cause an ‘obstruction or discharge above a window, ‘entrance or other public acess where iF ‘could eause a hazard. > The peessurereta ran pipe tM) fom the baler shuld be 2 least 15mm diameter copper pine and un dowrwards away from any electice ce ‘other hazard, preferably to an extemal crn or ‘soakeway > Pine i shouldbe finished with 2 paral bend, near the uit to face the extaral wall (8 shown} to help prvertioezing > Use waterproo! pipe inulstion in exposod postions and for edereal ppaworis L = Ours wall 2M: Dan pipe N- Evcerel eran AWORCESTER esiressigiens torr rem once son cnc MOH 6 CONDENSATE & Hosen ae PRESSURE RELIEF PIPEWORK‘A: INSTALLATION CLEARANCES BOILER LOCATION & CLEARANCES 1200, 800mm en. Sa ‘Thi boiler ia orl eutable fr intaling irternaly within eproperty ata ewtabl leoson ato a fee, i tig nor-sambushtle surace atthe eame se 28 the bolor ans capabe of surporing the bollar ‘aight ‘Compartments: Follow the vequremsns of 886708 and BSB440 Post 2 and nate > Mnimum clearances aust oe maintained > An aocess door is required tn install, corvica fan meirtin the boter and any anciiary equipment : - > If fting the bei into an ang cupboard use a ssnorcaruetblo peorated mateal (maximum holo sz0s of 13ram} to separste the bollar fom the ating space. 180mm a: INSTALLATION CLEARANCES: Dingram a chows the misimum space requited ta install he bole only bb: SERVICE CLEARANCES: Diagram 'b' epposie shows sh minimum space ex UNVENTED : ‘COMPARTMENT CLEARANCES required to service the boler arly. ©: UNVENTED COMPARTMENT CLEARANCES: Diagn saw the minkrun sce routed to ineta ane service the Bolernsde an Unvonked compartent. “Ses requied for uwenied areas with 2 samorabie too or panel + The apace can be raced to 60mm for one \ _side only a ong as bth ta side earances 908 {ip to ta otal of oth ne eide measiranents shown a7 mor 900mm AIRING CUPBOARD CLEARANCES nm ‘4: AIRING CUPBOARD CLEARANCES: Diagram a! coposta shows the mirimum space tecqited to instal and service the boler within an sing cupoezrd, ! ¢: VENTING COMPARTMENTS: HE tho clarancos are lags than those stated tor oplione’@&'6! (anove) en vantlation must be provided af described in BS 5440 A rnin of 2 alr vont (C) ust be hited, one low love ard another athigh eve ona the sare “wall using the came ai for culation, : Minimum tree al required for venting: For ir creo rm outside: 180m! per ven For ir hor iteral spsceltoem: 208m pervert. | BOILER LOCATION & CLEARANCES: ‘rnrorsmonnemaroroneicaersscanamsvmctss CAWORCESTERBOILER LOCATION & CLEARANCES BATHROOMS: The boiler must not be inal in zones 1 0 2 ori the shaded mess shown on the eaqrame opposite IMPORTANT: any switch or appliance contra! using mains electricity must not be able to bbe touched bya person using the bath or shower Electrical switches, fused spur and socket outlets must not be situated in the bathroom. ‘500mm radius PAWORCESTER sup giyooreecemteevoncmtecesemenainn BOILER LOCATION & CLEARANCESMOUNTING FRAME CONNECTIONS CONNECTIONS: Water: 220m an tomm compression fitinas Gar: 2mm compression iting. PRE-PLUMBING: ‘With the mounting frat istlled, pipework can be connected ta te valves onthe plumbing manifold The system can be flo (without the boter beg cconnacted) using an eptonal charging ink ‘assembly (pet number 8-718-506-047} ‘Tho valves can be closed enabling the DENW anc CH aytere tobe tested. The bole can beinstaled av alarer dato. RUNNING PIPES BEHIND THE BOILER: Dost oroas a pipe over another > The area around the rar lve cult must be aveided ae shown in the diagram opposite > The fame should st ageinat tho wal (not the skating board} with enough oom forthe Pipework Ry MOUNTING FRAME CONNECTIONS ‘NenULaTaN genet MSTRUCTONG FER WOREESTIR 208 Arworcester BoeFLUE OUTLET POSITIONS + Tae tue must be fted ond terminated accordance with the racommondalions of Assad0 : Part 4 + The flue must not cause an ebetrution ‘Minimum dimensions of fue terminal positions for balanced room sealed flues with + Discharge tomthe ae cut mt not bo fanned revs nee ene + ue gre eatery o pane adn ba Tew ramon wa ne mai NED oxsnes Cova wetter conden a ite ue of a condensation will be discharged from the flue 7A Dies ba an oping a BK open Wace 300m Suse cud be regard sa usace [Above an opeing. ck apenng woo ee 300 nn Erwan rare 7 + Twa lot tt a te eal of [roy an cpa, ek, pan now 00 Ta hn et te an © | Below gute slips or doh pins Ben Sri tel Detaled aceoecoe [Bab eaes ‘oon ceprenciono conten masta a gieh F_| Below balconies or car part rool tlowast point) 2000 ip BS S4a0e1 teat coos pe + Aterminal protective guard must be fitted iF the G | From a veil cain pips or sal pipe 160mm terminalis 2m oF lees above a suri where HF an ator nara corer 00 sepla have core 1 Abowe ground, roof or baloory. 800m ‘The guard must be spaced equally (minimum 1 _| From suc ache torial 0am Sonm| rate a wed oth 1 [Fora tngal ogo tora ‘200m secs suphers see tin! [oan open nt npr og oc wo no he Gang | 12000 Cardone on cove snd Canal M_| Vertically from a terminal on the same wall 16000" Inormation’ | Hosen ma tenia on he ie wal ter P| From aerial nnconbuetle autre on hak orn (|b creer wth ot "tn action, termina shoud not be nearer tan 180 mn orned caught) on In the busing fbi fred forthe papoce af acecmmoding «bulk lecnent 00h 3 Pow bare. * See insimuctions suppliod with varical tz Ks. met 7 boundary FRORCESTER gyn onooe cence sucunoanamone Lue oUTieTPOsmmoNS nooo{=100mn 250-890m" Stasi 2' 880 - F200%m | or Yorn 409-4900 tigen 83: aso, L ety =r 100m Bomar x12 Le100mr2 20000 [etpame2 110007 L=128:mm2 20000 a seat Tin, ke FLUE OPTIONS “The diagrams (opposite) show the components used and the maximum flue length for each configuration of $00mm and 125mm fives. + Only sight fue seetona can be redused in ler by eutin. 4+ The Tuo tominal and can be ites frm the indoor eutside ef tr bulking + Horzontal 128mm ond Vertial 1OOmn ant abe ke bts ao aalablo with separate insinctions. Contest yourepaler or Worcester Bosch. IMPORTANT: Aihorizntal sections must is ‘away trom the bole by 52mm per metre (3) ‘A -Horigmal terminal Coe B-Svsight us exonsion + C-Flue bends, 80° & 45° o> D -Vertios! Terminal 1900 125m x10 ] a L=100mme 4400mm |, | (ras scorn g i +9 Tin. + 120mm catewating the fue fngth: L=100mm@ 2000: hg (Moasure the total flus langth requires, noting that LSNB5menc) ¥000mn c_4 - ‘the asimum straight fe tengih netucing tho 100mm x4 o tersinal 15% Cle senor ter + Horzotal 60/100mm 2: 400m = Horzortl 2vtamm 2: 13060mm soon 2 eral €07100r 2: 6400 12BrN x10 Vertigal 80/12%mm B: 16000mnm + ae “Then etue tho toa straight fo length fr each - ta Yue bre focusing tn fue alow) by: 20000 fr 0" “000m for 45" steam ao me 11000 * jon lengths: inten 8 a soar 600m 120 oe A orion & Vo rm 2: 100m + Horizontal & Vertical 60/126 @ 1030mm + a am + oe oizonat 60/100nm 2: 60m ga oor oonta!00/126nm 2: 12000 Veriea 60r1G0rm@: # 60mm erica 80/125emn@: 1385m0 FLUE OPTIONS navauronesennonsmicieronuomenenoerncemnensectoe @ANORCESTER Hosen eoUNPACKING THE BOILER IMPORTANT HANDLING INSTRUCTIONS: Ins advised thal to people are involved in he ‘ranafor f the packages applanoe rom the van 10 the point of instalation . A suitable truck shevid be used, “The boli eecured to wooden board with screw ti adie that no alter shoul’ be rade io move the packaged appiance without the use of suitable truck. Before removing the carton iia advised tral he top fape are opened and the ancy tems ramved al aot 10 ene sido “The carton can new Be ited ofthe ball, Remove the plastic bag protecting the bole: sufaces ard lace wale vay from the working Remove tha ollor (compote with board) from the nalat before removing the securing sous, “The bole i¢ mounted on small wheels and can now be ei of the boad and guided intohe insialetn pestor. Care sheuld be akon not to damage ary panel “Two people ae rected to move the apalerce {rom tha acer ino the instalation postion, GENERAL HANDLING GUIDELINES: + Lit only a menagcable weight, or ack for help, + hen iting, bend the knees, and kee the back stight and feet apart. + Do rot it are ist atthe sae tie * Lit nd cart items close to the body + ear protective clothing and gloves to protect tromary shacp edges A+ Mounting ame: BB- Irsiaation peck (G> Lierstre pack ‘Tako care notto damage the boiler or the floor and note that some water may be present due to factory testi. FORESTER. Eipsfipaggynsnrioconoranonnom mann UNPACKING WHE BOLERMOUNTING FRAME FIXING FLUE OPENING Alreevant salty precautions must be undertaken, Protective deshing foctweas, gloves and safety ‘goggles must be wom as appropriste FIXING THE MOUNTING FRAME: > oan he mounting frame A) en the oe (cating valve (8) eng be ron) agen too ‘wall with enough apaca behind forthe pipewenk. ‘Alew a minimurs apace fam each side oF he fram (Ar the bole ovsrhrg, a shown neste *inereasecifor ight hana the fmt only Ereure the mouning frais evel andl matk fig points ©} Secure mounting rame (A) tthe oor using sopropate ings (net avpotiod) lea any ddr om the site FLUE OPENING: > Follow te diagram opposite te martha contre ‘olthe Se for tear opening, 42) orfor ede ‘opering (243) “IMPORTANT: Increase this height by 52mm {or every 100mm of horizontal length that the flue opening s away from the boiler NOTE: el horizanta! fue sections must ise avy from the boier by 62mm per meter > Cover the meuntiig frame manifold ezombiy (Alte protect the valves > Forths 60/100rn@ fluo mako a 126% slamoter eporiag theough the wall sing a core sil ofc ‘Where the fue termina oan any be fed from inci the buiing, increase the operig 0 150mm0 to allow the optional weather colar to fthrough the opening > Clear away ary debris FLUE OPENINGMOUNTING FRAME CONNECTIONS GAS AND WATER CONNECTIONS: > Encure all pipework is clean and each pipes in the corect pasion as shown opposite > Push in each pipe in tu and tighten the iting to secure ‘A+ CH tow (22mm) B-DHW flow {t5rm) © Gas inks (22mm) 1D Maine wator init (1SeuR) E- GH return (22mm) Bosen rowFLUE INSTALLATION HORIZONTAL FLUE (6o/A00rm aiarneter) For vertical fae ad 802502 Hortons Res, ploase role to sopasate Flue Kit insirsctions. NOTE: ease tha assombiy of ie comparenis, ‘apy aleona lubricant tothe Ro Basing surface. FLUE OUTLETS (A&B): i |AUse the cow extension (©) atl lant (ano) fer fae outlet (A). Mora: @ minimum 3OGmm of i ‘aight ue length fs roquited to accommedste I the uncut elhow axtorsion. £B Reduce the langth ofthe elbow extension (C) 4 fer fue outlote (8) fom the baie. ‘Reducing tho elbow extension length (C): Remove seal (D) fem ebbow extension (C) 1 > Cuteryunte to mark, se owe, debut and clan > Repiace seal(D) REDUCING FLUE TERMINAL LENGTH (H): > Measure length raqurs tombe end ofthe Nacitene,acchonnecposte Tragawcs | tr be 280 or more | > Marcoutand ct both innerandeuter tubes) | jaa, fat cate oo itor the tees > Remove any burs REDUCING AN EXTENDED FLUE LENGTH: ‘Only cut stuight extension tubes > Markie to moasure and eut both inner anc ‘outer tubes aquare, taking care not to stot the bos. > Remove any burrs ASSEMBLING THE FLUE 1 Side Inner colar (G) onto ternal H) 2 Adcticnal exonsions or bends Push tall enenslonefbonda/terninal together ‘and secure eonnactions with clamps (L) 3 Side looting (6) cn retaining ng onto fue 4» Posion second loosing (E) atthe end of the flue and mrs hols cantos fr each locking with 207m pacing e sown > Dilix8 holes at 26m dlarsater » Seow to five weh sows 0 rmmererwe Setanta ea te ee . Sages comet eccrine mst acme peolytameitintemawoceth | eee | nai notin te FLUE INSTALLATION IL nA TRIS PR VERECTRGOBCA ORES ONE WORCESTERFLUE INSTALLATION 1 Gp she outer aide of tho trom panel (AD enc pul up and away from rataring lugs (8) 2 Rome retaining ere (C) to ade contd pana assembly (D} cures to its fll extent, Turn upwards end engage bath rataring lige (to lack inthe service postion 9 Pal outward o release clip (F from expansion vessel i} 4 Swing excansion vesel 1) cutwards, Note for faster acoass fo the fer case, the expansion essa can be unhooksd, owerod and moved ta the side, Take care not lo ovaratreh the enible pipe connections 65 Release sorewe (Ho ernove the ner case ‘ove (@) CONVERT FROM REAR FLUE OUTLET: The bole is supeied randy to ha ease ete. To fue vertical o tom the side of the Bote, ello the procedure below: > Remove one ofthe outer casing nodk-out ppanea (K) fore, ight or vertical ius fting > Loosen blanking piste sows (from inside the inner ior cate (P) ard relate the anki plate (to disengage and ree ove from outside Refi Blanking pete (M) ove esr fluo outlet and tahten sews (D. FRIORCESTER ae iangeymsmeenroncnanm sam AUEINSTALLATONMax, 1500n0 CONDENSATE, GAS & WATER CONNECTIONS ‘CONDENSATE CONNECTION: Tae condensate pune (G) is up end peroaialy Ufscharges through the File condensate pipe {6 206mm to 1505mes trom Boor level, Aer this aint the condensate continues down the 22mm gid pipework to the outer using gravy. Route and scure condensate waste pipe (H to prevent inking o restriction » Cutoi ary excens pie H) > Fitthe condensate waste poe (H] to adaoror {kpane aeeute with fp () > Conneot adaptor i toa 29mm plastic pipe ‘and ornate into an intemal waste rap. (See Pre-iretelationsacton for condense pibework ‘nning trom the adaptor {Kt the dlecherge outted ‘Never terminate or discharge into any open ‘source, including; sink, bath, shower bidet, tollet ete. oter any enteral condensate pipework shows be protected with weather resistatineutation £9 lp proventeceing. CAUTION: ISOLATE THE MAINS GAS eta STARTING ANY WORK AND OBSERVE Pieter os GAS AND WATER CONNECTIONS: > Romove the transit bangs fom the gas & ater ccomnaetions (A,B, C, D&E) onthe beier and ‘mounting tram, ote: that surplus water mey be prosant dus te factory testing. > Encuro the ara is clear of debris end manceuvre the boiler sear wees onte the cuter als ofthe ‘maunting trace (F > Take care when mosing the blero postion ‘ha front whoo onto tho rake and align the (gan/vater connections and the fue > Plage the 9 larger valve sealing washers (erown shaded) onto valtee AC AE > Piece tho 2 omaliar va goaling washers onto waives BD > Ensure a pipeworkis clan > Tichten the compression ftings to secur: A- OF flow (22mm B~ DHW fw (15m) C+ Gas inlt (220) 1 ins wate iret (15mm) = CHretumn (22mm) CONDENSATE, GAS & WATER: CONNECTIONS seucosemcnencomannnonnacntsesiccsy CAVORCESTERFLUE CONNECTIONS 1 Ag tho fo taining tng (D) to the bolor intwal easing (8) and cate screws (A) to oyhoia slots (©) 2 Rotate the reraning ng (0} to lackio poston, tighten gor {A to secure fas (Ht Baler teal easing) 3 Inco and push eboow (E) nto Rue adapter (F) 4 Pub the slbow extoncion tute {G) and ofp to up slbow (E} enaurng thatthe eaing rnge (0 ‘reall in canta wth tho Inner ue tube 6 Ref innor ease cover (L) and secure using 4 screws 10 6 Suing expansion vessolM)wards and cure with olip 7 Enowe thatthe elope ofthe terminal ult {ouside} faccn downwerds a2 shawn. FAIR CESTER eau goer mmeroRenoEIMN WWE ConnECTONS oem GumPRESSURE RELIEF VALVE OUTLET Removing casing top panel: 1 Remove sorear (A) from inside of casing 2 Lift ont of pare [CI 1 release 3 Pul forwards te icongage roar rane (8), then it panel {C) away fom bier Fitting the relief valve drain pipe: > Connect length of 15mm eepear pipe (DP te the reef val (6) cin pipe (E) > The drain pipe (9) should be a east 15mm clameter and un dovn sway rom any ooctas corctner hazard IMPORTANT: The pressure relief valve is ‘safety device for thoboller and activated may discharge boling water or sieam ‘through the role vale drain pipe, Auto alt vent Remove the auto ar vent cap (F) and decor PRCOSURERELEFYALVEOUTLET —_sounoiancitonmmarnvonarncownagmencice Z>NORCESTER aaaEARTH =@ Lve-@ NeuTRAL=@ SWITCHED LIVE = @ ELECTRICS. Enea) pet acca eas eer ccakecue) ‘Aecoss to electric control panel 1 Unelip cover panel (A) tom bage a shown 2. Unccrew and ramove panel (B) ‘3 Unolip cable lem (C) 4 Cutal the tapered cable ent'y Mt cable anater requires 85 Turn retaining sorew (0) anrockwise 6 Fit cable through cable clamp (Cl, eneure thera is apie cable to reach he connectors 1 Turn cab clamping sorew (D) cleckuieo fo coeur ‘able and repisoe camp (Ct inte coatel pee) ‘8 Mains power 220y connection (ST4): > Separate wre frm cable end ard sip to 6mm Connect LIVE wie (Brown or ad) 0 ternal 1) Connset NEUTRAL wie (Blue or lac) fo the toxminl «N) » Connect EARTH wire (Green¥el ornector (E) tothe 9 External 220v room thermostat: > Remove lnk (F from connecter block S74 » Connoot NEUTRAL wis to terminal Ns} Connect LIVE wie to terminal (Ls) Connect SWITCHED LIVE wire to terminal (Le) 10 External 230v programmer DHW & CH: Remave lnke (F &G) fom sonnocior blocks ST and STS > Conect NEUTRAL wits to STA termina (Ns) > Comet LIVE wie to ST4 terminal Ls) > Connect GH SWITCHED LIVE to ST¢ vil (Lt > Consect DHW SWITCHED LIVE 19 STE RH pole “1/12 External 2304 programmer DHW & CH AND Room Thermostat: +11 External 230y programmer DHW & CH: » Remove links (F& G) fom connector blocks ST4 ‘andSTB. (Note, Series cernectr(H) not eupeted) » Connect NEUTRAL wire to ST4 termina! (Ns) > Connect LIVE wire te ST4 terminal fs) » Connect CH SWITCHED LIVE to texiral tH) > Comect DHW SWITCHED LIVE to STS RH pele 12 Room Thermostat: > Conneet NEUTRAL wire to ST4 terminal (NS) > Comect LIVE to trina! (H) and make connector (H fo insda local cover (8) » Comect SWITCHED LIVE to ST4 tominl (Le) Avorcester eisisirsseytonemirorononeemene sminanaancre ELECTRICS.ELECTRICS Refit electric control panel cove 1 Rf panel) ard secure with ecrew 2 Lovate lige at top ogo of panel (A and cs in ar base Fitting an optional programmer: 8 Pulls (C) to romovo the programmer blanking plate (0) 4 Attach programmer comactor (E} onto cout ‘board (Fst STS" shown with a clack sy 6 Laoate programmer low lg (6) into conirl ‘Pano lot Han chock or rapped wie before ‘lpping the lop ag o tho programmer U) rts tha canto! ganel ‘onmsancumenamcamannaenrserarsa WORCESTERPRE-COMMISIONING CHECKS Seat 1 Check thet the sence arc wate cipes are ‘connected tothe coe valve on the manitld A+ CH tow (22mm) B= DEW flow (15m) (8+ Gar inl 220) o. E Mains water inet (KS) (CH return (22mm) 2 Check he gas type specified onthe Kenifeaton plate matches tat ofthe gas supply. Turn on The min G08 supply, check the gas pipswar, connections and! vectty any lacks ‘Note: Tho conta heating pars precer to numbor ‘and shout not be altered. The diagram botow shows the pump output ae : Utes enor IMPORTANT: If the boiler isnot 9 be ‘commissioned immediately thon: ‘after successfully completing al of the ‘checks and any rectification work, lose {the gas.and water valves, shutoff the gas ‘supply and electrically isolate the boiler. PAWORCESTER smyrausseonsnimcrens cawosneseneosorancena rio 8 PRE-COMMISSIONING CHECKSFILLING THE SYSTEM 1 Tuto on the water main and opsnthe eyetom valies (align 8'9t ver cal 2 Open al ator vale 2 Unectow drain wap and connect he integral ‘ling loop, tun the vave clockwise to open (ne showin and fil the eyetem io a reesure upto 2a than tun the val ant-lockwiee ta clse, 4 Vertalladios, eight when completa and check the system anc correct any lake 5 The bole integral expansion vessels ps: chaiged to OBbar (equal toa static head of 75m (22). A Schroeder ype wave ited to the excarsion wessel 2 allow or prensuro adusimen i requted an extra expansion vessel is fied fo the ‘oonval Beating roca, adjust his 10 the same pressure a2 th appfance itera expansion rank, refer to separate wstuctons wi te ote ‘empansion vessel {6 Bricky open the esse ral valve to tas its exertion 17» Connect a evlabie hes te the DHW tank tin > Open he ten drain vao to reduce ester? presoure to I bar, than clos the Tank ran, Enoure sale disposal ofthe iecharge System preseure and capacity: 1 bar 82 tres 1S bar 6 lines > Rotate the adjustable porter an the pressure ‘U9 to record the eet aystom pressure 4 Tuan the Fow vale ani-lochwiee to close, as chown, disconnect the incogral fling loop and ett dain cap, nunaTie ore cus rivanasonomarinvnnonsua ompagsenane, WANORCESTER worcesSTARTING THE APPLIANCE, IMPORTANT: Never tun the appliance when the appilance/system is unpressurised of emoty. ‘Switching the appliance on/oft:' 1» Check that switch (A sin he! of pesition > Tum on mains power supe Tum cnitch (Al fom 0 (oto fon position she power on ndcatr (8) thames gresn and ‘the bumer on inciotor (O}iuninaloe red Note tha boiler rin fo 15 minut a niare eating output o fi the conde he ‘spay (C) atrnates between cent heating fou temperstane or and“ 1A heating the intemal DHIW tank This occurs the mains supply has been interrupted. To switch of the aoplance, tum sete (A) antrciockwise tothe O positon. The power on rdieatr (B) exingushes ‘Checking gas inlet pressure: 2 Connact gauge tothe gas vale inet est acnt A > Proaa button (E} urs! luminated The niet praseure must be betwean: NG. 18-24 mbar LP@.97 mbar IMPORTANT: ‘Do net continue commissioning until the correct gas pressure is achieved, ‘Switching on tho contral heating: 3} Turn CH flow temperature contol (6) locheive. The OF flow emperature fs shown in te spay (C3 ControlNo. CH flow temperature approx 35°C approx 43°C approx 51°C appre 5G pron 67°C appro 79°C max approx 28°C 1 obtain te en seting the tim top atte ‘Solin hes to be repositioned es fofows? > rornve cap (H) using ft laded eorewcver tnd rl th the riond point facing the centro ofthe ew, as showa, tum contre to mae ‘Systom controls: ‘4 P Sol to thermostatic radiata cantats to recquted temperate > Setthe slackprogrammor to contimouely ON tnd rocen thotmestat to maxiram temperate Sotting DHW & Tank water temperature: 5 Tum the DHW cont! Ute set hot ator temperate between 45° and 05°C CY display, wher heating the intemal DAW tank) ECO’ : The ECO indicator {K) urnnates when there ie na DH demand fom te prograrsmer Fraoncesten ge moreno ons ‘STARTING THE APPLIANCEWATER TREATMENT IMPORTANT: Debris from the system can ‘damage the boller and reduce efticieney. Fallure to comp wrth the guidelines for ‘he use of water treatment withthe ‘appliance wil invalidate the applisnce warranty. FLUSHING (Central Heating): > Switch offthe taller > Open af dain escks an dean the eystem while tho epplanee Ie hot > Close disin casks and adda suitable fusing agents the coroctstrangth forthe eystem corciion in accordance with the manulacture’s instructions > Run the bolerfayetom at normal operating temperature fort ener 1 hour > Dian and thoroughly fush the aytern to omave the flushing agent and debris INHIBITOR (Centrel Heating): 11 Cheok drain cooks are closed and al adiator valkoo are open| 2 Fllthe system va WRAS approved fling loop +0 1 bar ad ade a suitable inhibitor to tho heating system water in accordance withthe sanuiacturers netuctions 3 Vent ll adiator;retghton vorté when complete 4 Rapreagute the system 6 tr, iro ired 8 Sal all cortols to maximum > Roserd the date won the inhibitor wae ado te the eystom onthe gucrantes esr NOTE: The concentration level of itor I the _ystem should be chacked every 12 morihs or ‘sooner if system cordent is ost, The action of sting agents to the syste water fs not recommended as tis car cause problems ‘with deposits fet nthe heat exchanger. * compatile with aluminium. The pH value ‘of tho system water must be less than 8 or the appliance guarantee willbe invalidated. WATER TREATMENT orunontamesremmemenmvoierssemorsansecane eANORCESTERFINISHING COMMISSIONING. Rott top casing panel: +1 Engage casing pare! onto rear retsiners (2) 2 Poelcn pans! (C) and puss panel downwards oft 13 Reft sorews (A) to secure to bola casing 4 Lit contre pane assembsy(D) to disengage retaining lugs (E} > rotere ard side back into boder > secure wi tering srow | | Refit contol panel Refit front casing panel : 15> Locatsbottam comers othe fron panel (@) into rotainers (H) 1 Hook top ego of panel (H) orto the rating otis > Lewar int postion to secure Handover: Comets the Benchmask lag bock > Set upthe controle and show the user how to ‘operate all the contcla shown into Usor Guice > natuet the customer how to repress the system > the appliance is unused and exposed to ‘recsing conden; shu of althe-nais suppios land ain the system and bol. PRORCESTER EEfayEgE Nm NN FINISHING COMASSONING g oxen euCr Teena noe es Stage Seen kc ae Oe Gakda eau IMPORTANT: AFTER REPLACEMENT OF ANY COMPONENTS ALWAYS CHECK FOR GAS SOUNDNESS WHERE RELEVANT AND CARRY OUT FUNCTIONAL CHECKS AS DESCRIBED IN COMMISSIONING. ANY O-RING OR GASKET THAT APPEARS DAMAGED MUST BE REPLACED. INSPECTION AND SERVICE IMPORTANT: Any service work must be carried out by competent registered engineers such as British Gas or Corgi registered personnel, © Toensue he connued ellen peration ofthe acolinee must be cracked at regu itera 42 The frecueney of sercig will depand upon the pareulerinetalaton conditions ad usage howe an annual sence ts recommenced © Thaetantol he senicerequted iy he oplanceis determines by te cxerating conditon of tre aeolian ian testes by fully qualified engineers. Inspection 1 Chock that he tinal and ihe ters! gba filed, ar clear and undamaged 2 Hishe apace in a compartment or ‘eupbostd check thatthe spectied sence pace stound the appa cleae > Forcomperment dearances se page 10 3 Chock allthe oinis end connections in ha system and remake any thal show srs of leakage, Rell and reprossutoe at éeseribed in Commissioning > Gporstothe epolinee and tako note of any iteoguatties, Call up the last fait stored by ‘the Bosch Hestrone, Service Function © oferta Fault Fading fr secification proved, Service Function 4. Toaslact asenice function (evel > seven funcine.0 0 49) press and hold the Ron unt the dopey shoves —— 5 Twnthe Mf tempereture contelto select the requiod funtion In tis case. INSPECTION AND SERACE Veurmmcnweeonmemnmonencnennengssg CAWORCESTER eee waINSPECTION AND SERVICE Delete Last Fault Stored > Sclect Service Function.0. See previ) 1 Tum the temperature contal 5 ant: locate 9 far asthe top. 2 Press and held the q@® ttton unl the uiror sso nome atoowncoree mor eeene ven INSPECTION AND SERVICEINSPECTION AND SERVICE Checking the lonisation current, > Select sonnce furetion 3 (use the servo function procedure as deserted in Service Function > He dopey chews 2 or the iristin ‘eutert SOK. > the deplay shows 0 or tho alectods aseombly (A) trust be clesrad or veplaced 22 deserted below andin Wustation 5. ul off he loads from the elaciodes, Unsora thet Fang sores and corel removo the olectode aserrbly, + Clean the electrodes witha noremeiaic brush, (The spark gap shold be 4mm 3 Se) > Replace and rerconnactthe asserily ‘aleng care not to mila the inspection window Primary Heat Exchanger “Taxes «epedalaccossony tavalabe (a. 840) spect dosigned for clearing the heat exchanges if requited order 7 18-001 886 1) Chee contol pessurs onthe ain ges invari max rab Heat outpt fee age 37 fr procodre) using an electonic manometer ‘The heat exchanger shoul only be Seanad i he pressure is-22mbar or lees. 2 Revove the cleaning acess cover 4) cou (C) sed metal late (O) securing Ai resent 3 Unsere the condensation tep and ace suitable container underneath ‘To Remove Condensate trap > Remawe acess pana!) atthe baso ofthe inner casing Rema sro (F)retaning racket, ale ‘and push ep dourvards unt lear » Rernons rap from bolar snd dsongge ip to condoncate pup (@). Clan rap and che that tate cormection tothe heatecchangeris cleat > fer sensing tho haat exchanger filthe ‘condensate tap th approsately 1/4 re ol valor arraftin overs oi To Clean the Heat Exchanger 4B. Leasan ang eoposiin the heat exchangr rom top lo liom using the deaning Ble AB: Cican the heat exchanger fomtop to bottom using the brush, > Refit in clean cut eoverplates in versa ‘ter using a raw eee (} ond Highton screws to torgue of approxmaely 5 Nm. ee 2§ Fe TTT a Hy snapzonon mv SomNce vcunucamemennesruemenonyggranae AIORCESTER wonceINSPECTION AND SERVICE Burner Lp, Skanes pet free te gas supe 4. 9 tuRemowe he ipo (A and unsciho 1 tropa + Unscrew and omavs te to hexagon J screws (6) seo he fn J+ Ssckentuly he earseouirg bot. AF Remove the burner cover pla, 1 2.Ramove ta usrer (8) and can the conporeris, Do not uso a wire brush + Rosssamble benerin rsa oa sng anew seal(©. » Adu gue rat, \ Setting Gas/Air Ratio 4 the spptanceis sto ho factory and aastment J tothe COZ cotings (Gas/air rato) is ony if requied whare the appliance has boon sbigped J dons ae assembled ortho fan, burner or gas vale are replaced a tre appliance has neen converted ta different ges-jpe. Max Pressure > When the bsetng eter water is at smaxen.ay temperature, 268bae mut not be ‘exons, thi pressure is exceeded then an ects expansion esse must be fitee bo tha system return 28 lose as possible to the aoptance. > ifthe system does ant etain the pressure, ‘the expansion veseal and the healing stam should be checked fr leas. Electrical Wiring > Check tho electri! wling for physica damage ard replace ary damaged wires PWORCESTER worsoo.ecmcsenom-vin ronnie yoann Bossa Gro SESH eaat INSPECTION AND SERVICEAaa} er SUPPL Sacrcls tea eas Toc eue nunc) ORCC ann IMPORTANT: AFTER REPLACEMENT OF ANY COMPONENTS ALWAYS CHECK FOR GAS SOUNDNESS WHERE RELEVANT AND CARRY OUT FUNCTIONAL CHECKS AS DESCRIBED IN COMMISSIONING. ANY O-RING OR GASKET THAT APPEARS DAMAGED MUST BE REPLACED. REPLACEMENT OF PARTS. DRAINING THE APPLIANCE » Tym off he heating few and retum vas at the applance > Remove cep rom drain valve onthe tank and repiace with hese connect > With asta hose fied tothe exnnectae open the eain tap > Coss the dian ap then the fw foe ‘the aapiance hes stopped and replace cp. DHW cIRCUT > Turn off the maine cold water supply at the appliance > Gpar att ep bow the lave ofthe sagpliance to ces the domestic hot water ‘fom the apples. Creer tram Seen es ear esos Pee ee Le Matt Bree esey ea ee CRs cas IMPORTANT: Reslace any components removed from the appliance in the reverse order using now gaskets/O- tings/seaiant/hest trensfer paste where necessary, Alvaye check that any electri- cal connections are correctly made and ‘that all screws are tight PCB Control Board & Transformer > Spite cf the appliance 1 eolae apatance rem the power sup Remove case door. > Pulconte ferwarsand upwards, > Unplug all connectors fom the contol box Aine onde plug). Acesss is gained by removing the covers } Slacker screw helding powar connector ‘arth lead (A) end remove eeth ead, + Remove hus fing serens ) ror the oni box, > Unscrew the earth lead, > Remove the cent box Unsere fur Teng soxens (©) rom cover pte, > Phas off over plate > Pulloff tanstoerar > Rameve PCB halcer > Remeve the FCS conta bear, Fuses > Remove the coneactione eover ‘Ths fusas are located adjacent to the mains connector blosk ars ceanaetor STIS, Fuse, tam 812, oly eplacenble by removing te POR ‘Spare fuses are Tee tothe connections cover _stuse pac avalos Pat No. 8744 608.010 0, REPLACEMENT OF PARTS sosurrouesncnensrinoseroneremnacnauonccue SANORCESTERREPLACEMENT OF PARTS Fan Assembly > Suitch of the appliance oat alias to the power supa Uno over spe union on ge pipe. (A) ¥ Rernove fan lead and eth connector “The sar connector has postive cp fr. > Remove thang scree atlaring fant te turner cover) 1 Remavs fon togetrer ith gas pipe and river unit > Soparte the fan fom te pe end mixer rt by bsg the mize ni orelese Flap Valve > Saiteh off the apslanee. > Isla appisnce fem the power suphs Undo lover gins union on a8 pi ae ‘ee poe by pushing upwas r Is th ea Separate the fan fromthe poe ard mixer Unt by wing the iar unk assem to release it Remove flap ake (O) fom within fan intake and eplace and oli mize unit Note: Ensure Ino fap vale Is Hed corecty ‘wth ubbertap upwards, ‘Condensate pump > Suaton ofthe appance, Islas alice fem te power supp: Disconnect 2 inline connectors (2) Remove 2 retaining sews Remove 6mn lable tube fromm pur Remove lage fesbe pipe (F-tom conéensai lank. Tee caro as thete may condensate remaining inthe ips + Asser willbe vondensate meaein ie ump ceetuly remove pup io the baler ard pour excess to sable container. Pump 5 Unsciaw the pump union rut remove clip at pump ait > Coefuty remove the punp and disconnect the lease ‘Ateratively: 8 Resco tha 4 Allon serens and remove nd replace the pup head, Diverter valve Soto offre apace. “elate appliance frm the power sup “Tum off service cocks Remove condensate pump. Unptag connector rom S-ray eke moi Fare clo (bem dere, dscornect, central heating pipe a vation ve > Remove csi] am aioror ave and endo pump union nut > Remove deter veh om baller. > Remove cls reining he two bass psn ‘he bod of edie vee Replace pings 2nd cipsinto new ve After rfiting > ilystem Bees ane ebrpracourice (see instalation instuctionss Diverter valve motor > Swtch of the appliance > Unpug camnecter om 3-ny ve metas, > Pullout retaining cp > Remove meta. a Pd acd Fs PWORCESTER 1.2 eran scoareyornvorcsunmstteienecn ae over Group REPLACEMENT OF PARTSREPLACEMENT OF PARTS Sensors > Chack that the appliance is wectcaly Isolated. Contra! heating flow temperature sensor. (A) > Fallofthe comecter Release the sensor cp and withdraw the > Apply heat trensfer poste to he replacement sensor ‘Safety temperature liter. (B) > ulloffsne connects + Unscrew the sensor. Flue Temperature timiter (C) » Pilltfthe connecter, > Unger the censor, Tank sensors. (0) > Remove sores tetaring peste cover > Remove cover ard cisconrect electcal connections, > Unscrew 2 hexagon stds > Ropizce sensor coating surface wath paste cupale. > Rerassemble, “Tank overhoat thermostat. (E) > Ramove seraws vizning plate cove. > Rameva cover and ciscannact 2 elactieal concessions, > nacre 2 hexagon aude, > Replace sensor coating surface with paste upple. > Rerescenile, Domestic ht water temperature sensor. (F) > Relosse cad pulhff the connecter. > Unscrew the bracket > Replace censor coating surface with paste applied > Roessombl Gas valve > Ghedethat he gas cook is turned oft > Remove condensate gure. 1 Usd the uri, within the inner casing, securing the vate othe gos/eir ibe > Remove the white plastic cap (G) fram the pes vale. 2 Ralaate the gas lt union atthe ges valve 3. Pull off te solenol connections atthe rear ofthevane, > Teansie He int pine ascemby to the new osreb, > Check for ane soundness when the nee 925 vale has been fied > Re-chedk the combustion pedocmance See ‘setting the gas/air rato, REPLACEMENT OF PARTS inenumossenanansneorns nenornersnoncaenconsconca ue CANORCESTERREPLACEMENT OF PARTS: Setting the gas/air ratio IMPORTANT: The gas/air ratio may ‘only be adjusted on the basis of a COZ measurement at max. heat output and. min, heat output using an electronic > Switch af the apne a the aster sith, > Ramzve the cuter case, > Syteh on ke aplonce alte master switch Unscrew seating pg fom fue eas testing paint @) + Connect feting probe to the fue gas testing poll Pree ae nod but (B) unt re splay €) shone = =. euten val isronas. > Turn the tere ature control (D) unt the splay (C) shows 2.0. Afora short dla, the curent operating mode cating vibe disslayed (0. Normal Medio 5 & pes > Tum the DEW temperature conto ©) unt the dislay(C) shows 2 (max rated hat ouput) ‘The digpiay (Chard the (@) button vl lash PAWORCESTER 0 s40oenameonsnssenotnon tren worces PHettmeceoeREPLACEMENT OF PARTS . Tamanna [Esivedna at > Measure the CDa level ecteabet |Site deat > rise of the sean the gas lw rostctr, os tips —_[eutut ouput > Adjus the gas Now resicor [Fo obiah Reece | cam a the COs ewes given i inde above Gz) > Measure the CO leva Fe Ith CO level is over 3009p, ne ‘mpenedicany| t= ton pet eels ‘olumete flow rata e too high, Reduce the 24 fou rate on the adustaale ges fo retietr unl the CO levels balou 10Depm. > Revadust he C0: level # necessary > Tum the temperature corel ©) ei clodkviso until the deplay (C) shows 1. (in rated heat oulou’, “Toe dipay ar the buon (ll ash rn oe (2 = a Te NM 4 NA. SE "I~ > Measure the CO: lore Remove the seal from the ges valve adjusting scree (6) and adjust the CO level to the figure gven in the table above for vn rata eet output > Weasure the CO bevel IF the CO fuel is over 3009p the gas volume flow rate tao nigh Reduce te ages low rete on the gas low restetor(F) Uni the CO Ieel is bslow #00ppr, > Revadjust the COs evel ifmocwecay >) Recheck be levele atin. and mie raed heat output and re-edust If necessary > Tur the temperature corso 46) ant> clockwise as far asthe stop s the display shone 0. Noimal epetating moe) ‘The eiepy (Chand te button (6) vl lash > Press and tol te bution (uni the splay (C)ehews C 1 + Reset the teriperaturs controle (D)ane(e) {a th origialpetons “Tho sisplay (C) wil overt to the CH flow Aemperatie, + Remove tasting probe for the fhe ga testing point and ret sealing plus, + Re-seal gus ave sdjucting screw and gat fla retictoe > Replace out case and secure rr) 4 rd go Domestic hot water heat exchanger Before removing the heat exchanger shut Theinlet vakes and drain the hot wate cenit ad ak + The pipe may be removed between the lw ‘sensor outlet andthe plate heat exchanger {te improve access io he rear connections. Use new seals when replacing he heat ‘exchange REPLACEMENT OF PARTS ‘uusnsanmeronsou aannsccagenurey ©NORCESTERREPLACEMENT OF PARTS Electrode assembly > Switeh off he mastar with, > slate appliance om the power upp. > Pulleantolierward and hinge upwards. > Ramove 4 seronetom ino caxe do and > Buloff the loads fromthe electrodes > Unseraw the two ing cerews (A) ard cateuly remove the slockode assomby (6) > Replace ar ee-connac the arcombly ‘aking core not fo misey the Inspection window Pressure gauge > Drain the appliance Tutte presse geuge head (Cant dodovee unt etna. Expansion vessel Drain the explance. > Pulleortal forward and hinge upward, 1 Remave lsking sere (0) fom yess bast Hinge preseure vessal out en it off brsckets 1 Unea the union connection atthe fo ofthe vessel Set the praseure ofthe ew vena fo thet requ by the system Pressure relief valve Drain the applanca, Diceonrect dein pipe fem valve (©) Undo nut retaining vive oom pipe (F. Remove vale. Replace sealing wash and replace with new vel. Burner » Cheek thatthe gos cock is tamed aff and the master svitenie in the OFF positon. Ieclate aglance from Bre aower supp Rereve tec () and unsen the so bot Remove serngs LUnseraw an! rameve the 2 nawagon sores (H) eecuring the far ‘Staci fly Ha ear sacuring bat Remove the burner coverpiae, FRernowe the burr ski Re-essemnlethe new burner in reverse ide nspect sea or damage and replace it necessary > Check Cos senings. Sae setting the 28/ai ratio, PFAWORCESTER 9220s senneo nonsense SoH REPLACEMENT OF PARTS pooner ‘tnowtioeREPLACEMENT OF PARTS Flow sensor/flow regulator assembly Shot off mains wator a inlet valve and drain DAW cul Disconnect nine connect Remove 2 rotating cips (N. Remo flaw sensor assembly 2. Remove brass housing with flow ragulator from sonsor (Ch. Recanvemble onsuring thal retaining cls are carrety positioned. Condensate trap ‘owe conta nd pressure vesslinto seve poston Remove caso door Remava accses panel al the base of tho ‘sing 1) Remove acre rtsring trap (E) and push ‘rap downwds unt cles: Remave ap rar bor along wth pipe to cconcansale pus Primary heat exchanger Isolate apiance tom the power supe Tn fal isltion ves Drain down epplenee Move contl and pressuo vessel nto sence poston or rersov vassal fo greater uocesses Remove case door Remove fan sembly bumer, gas mixing tube Uisconneet and rene sensors connected ‘to hoat exchanges Remeve condense rep. Romeve inal fue elbow and tube from bol snp. Disconnect return pe unos (F) 2he nase ofthe baller haat charges Remove plastic nut (@) Fam he base ofthe inner casing Rermovo hat exchanger fam inner casing, nse heal corcuclv pani is used on ‘sensers hon rfttg ‘Check CO- cetngs Soe setting the ‘92s/air ratio, REPLACEMENT OF PARTS senunoascn temicmstewrsavarsoniiemeceue SAYORCESTERSHORT PARTS LIST Ty) " a “ 6 16 a Burner WHS Parts @ 718008 658.0 GCNe E7200 Fen assembly WHS Pert Na 8717 208.73 0, GCNo E7899 Pump WHS Porta, 8717 2084430 Goa Hat 3 Woy divertor valve WHS PartNo, 8717 204 44¢ 0 GCNo «Ht 280 Motor ‘WHS Parte, 8717 204.248 0 GCNe E74 887 Flow sensor WHS Part Na 9717 002 192.0 GcNo Hat 232 Flow reguistor ‘WHS Pat No. 8717 002 135 0 Gene Ht 238, Heat exchanger WHS Par No, 8715 406 078 0 GCNe HO 236 Temperature sensor WHS Parte. 6714 800 0870 BCNe ETA836 ‘Tempersturelmit (Flue or heat exchanger) WHS Parte 8 722.969 6580 Gone Hoe 291 ‘Thermistor sensor (Tank) WHS PartNo. 8716 142 9190 GCNa | a79785 ‘Ovetheat thermostat (Tank) WHS FartNo. 8716 103.217 0 GCNe EBD 08 HW thermister WHS PartNo, 8716 142.3020 GCNe 375686 Gas valve WHSPartNs, 8.47 008 778.0 GCNa 08 397 Condensing Pump WHS PartNo, 0.717 204 44s GCNa Hat 738 Pressure relief valve WHS PartNo. 8 716 142 416 0 GONe 388 788 Printod eireut WHS PartNo, 8 748 300 S07 © GoNa Mat 240 Pressure gauge ‘WHS PartNo, 8 716 142 3580 GONa BIE ‘Auto ar vent WHS Pato, 9716140 5000 GCNe, E00 717 Expansion vessel WHSPatNo 8718-407 2880 GCN, Hot 242 Electrodes WHS PatNo 8718 to7 0780 SC Ne, ya538 SHORT PARTS LISTLP.G, CONVERSION ‘Change code plug: 1 Unelip cover pane [A om bese a2 shawn 2 Unscrew and rerravo pal (3) 3 Remove and dispose of old code ping 4 apace with naw conversion code plug (C) >» Ropasion pare (B) and secure with sorew >» Glip cover pana (A} back inte piace Change gas pipe: 5 Rotate gas pipe (D)ant-ctocnuioe, pl upwards and remove gas pipe 6 Rplaoe with rew conversion gas pio (E, push downwards and rotate elockwiso ts lock inte postion Conversion label: > Rope ating aba with now comerslos abel ‘Adjust the COs level: ‘See 'Seting the gals rato! uncer Servicing & ‘Spares zection FL hn LPG. CONVERSION senunon encnonswennreverarmecsn weeps SAMORCESTER oes roaELECTRICAL WIRING DIAGRAM 40. connector ST17 PINTS PINT 41. connector S116 1. Teerinal block, 200VAC mans SuRBy 2. Roomstat Ink 3. Earin cornection. 4. Fuss slow D5 5, Transformer 6, Master sufteh 7. Indicate amp fr power supple 2. onion vansfermer 4.1. nition electode, 9.*Chiniey ewoae? utton 10, Reset button. 11. Digital deploy. 12, Sewioe button, 48. ECO" indicator, 14. inicator lamp for bur. $8, Conrecior fr timer. 16. Motos 3 way wabe, Pin t= lus, Pin 2 volt, Pin 3 =yefow, WHot water NTCsensor, Pin tT = yollons Pin 18 yellow PIN 20 18, Condonante end cwiteh, Pin 11 = bive, Pin 12 = dive 19. Tank NTC2enson Pin 8 pink, Pin 10 = pin 20, Heat herk overnet stat, Pin 7 whic, Pin 8= white 21, Flow tubing, Pin 16 mblack, Pin 19 =e, Pl 20= yelion, 122, Cental esting NTC sonsee, Fin Dered, Pin 12 mre. 128, Plame sensing electrode Pin fsb, 24, Fue gas temp lites, Pin 6 —orange, 25, Heats temp lier, Pin S =green, 26. Under sor mete, Fin 3 = black, Pin d= rad. 27. Fan & condensate pump 280 VAC. 128, Solencid valle | Pin P= brown, Fin 8 brown, 28, Solenoid vaio Pin Qevieiet, Pin 10 vat 90, Connactor for programmer ‘31, Code pus 192, Diagnostic interface ‘83, Terminl block for programmer. 34. Fuse, slow T16A. 135. Fuse, sow TOS A 136, 280 VAL hat water (me ewich) 37. Temperature conto fer cerita heating. 36. Temperature contol fer hat water 39. Pump. 40, Conrector ST!” 41, Comector S16, o 5 FI Fs Fucs WORCESTER .-orsornnenanimernionemmancmesrs is ELECTRICAL WIRING DIAGRAM.“The sequence anes tha the condongata _iphon isnot empty etter lang OFF pariod= CENTRAL HEATING FUNCTION NoTE sau 2.04 dh 9 440 WO Pou uses vu us pup dys “eoeap RA 9 puPsep Ho senarnasiocnavsrcosremonaninsnconensee crs YAMORCESTER ws) sou wo SaA 2) muna | | awony peut yoo Babine La HAORY | Sm] 1no907 wc a gees vuonsod Ho, ON % ses 0980 S3A ON _ puooee ues sucoes | -} puss paved ae ‘ey woo ones ig 08 at «|_| x0 en * No No [Lp ot aires LP uotion Lo, so fac} 820" Led ation fe actttne [] Sete PS] "yoo anon Jey Humes ‘Sjesss ) ON] Pt paeds sons) pee aaa [SHA ‘ ats NagED NIV 108 SSNS votes sis Of Ue “5, dmves | | vee eac rien ge sree nom aasememiun Wo spas ung ammae ee sen noes | ays erst ocme sung arngeuedunay 194 30 CENTRAL HEATING FUNCTIONgram isa siniicaton of the furtion DOMESTIC HOT WATER FLOW FUNCTION ‘demand isa compe dedision based an flow ratas and existing temperatures et cof the blr Cor example te hot water Ths: ea uaa 1 *O.8L-.89) 00 ny ex @reu yeoyp ues reKEOR, a p DOMESTIC HOT WATER FLOW FUNCTION foe} ssueres void }- 99-6”) routs wa 6g Be anqeecuay Foreep Uy 3 rd Fay a} E9944 foe} otc us “ubiy oot uneasy pemneg FRo0cESTER vovanennniocnacnnseonayeyoFAULT FINDING NOTE ; Thic faut finding information is for guidance only. Wercester Heat Systems cannat be held responsible for costs incurred by persons not deemed to be competent. ‘The electronic contrl system fortis bole incorporates @ tworegi spay This is used fe shove roral operating infomation (as described in ver sections), but during a feu also provides foul-codeinforation to help provide faut clagnostes: Ths covers most now fault situeions, “Tonk sanaor fut “Tank sansor (2090 - 20000 oles et ream tomparature. Wiring and connections to sensor aT HY sensor faut HY censor (8000 - 20000 ohms at oom temperance). Wing ane connsetions to éoncot AB Medio fait [Night set back motile TR212E anclor Roometat TR2. Wiring en connections between modules. bI ‘Coale plug not dates Code plug version, conston al iting. WOK repiaca contol board ce Fen spaod too low Fen hainess and conoetions. Fan ‘Cthenwise replace contol board. a3 Terminals 8-9 not shorieg at ‘Safety everhent thermostat for underfcor heating system {fed}. connactor ST? ‘Other Fake a5 Condensate pump flied Mire supply 9 comonsate pump. Condensate Pump unt Conny oF af oables to pump unit 6 Tank overheat Tank sensors coroctly fie! 0 tank Wing and connections to sensor, E2 ‘CH flow senser fault ‘GH flaw sensor (8000 - 20000 ohms at room temperature) Wiring and connections to senso. Eo Solty ovoreat dai teped ‘tar verted ‘Wier reir above mimi Lenk o backags CConaton an atechent of CH How Sanson Puto and associated wiialcomesters. CConnecione and wing te ora! tharos devo Orhenie replace cone boar EA Flame not detected Gas present and at correct pressure. Combustion C0, love Condition of to. Ignition slacken Igrition hamess and connseiions. Flame senea hamoss. Fare senae cables ane comactions, Gee vale. Otherwise replace contr boar FH zg ms er Fe pauls AnDING russuarcoensenomanemccongs agg WORCESTER worce! FAULT FINDING All conoactions ta contol board Gtherwae replecs control bos Flame detecied wits no danand Gas vale Fane sense elstrodea/cablae Moisture on contol iced, Blocked condensate rap. (Otherwise replace contra boar Flame dotocted ater ga (Gas velve itched orf Cables ond oonnsations to gas wave Condensate tap Fe (or blockage). Otherwise replace contol board. Fd RRoset button prosied by mistake | Press reset button again P1, P2, Replace fuse $12, P3,P1... Otherwise replace contol boat. ‘No canal heating, hot water OK [No hot water, central heating OK No functions Poor perfomance / noises Noisy gation Demand signal en roomsta/CH ser (or ink tel et Sr) CH channel of facia mounted programmer i ited. CH cont nob postion. Flow tufine Derand signal tom DHUY timer (or Ink ted at STB) HUY channe! oF tacia mourtod programm fi Ftee 280 tase (S11 “Vanstone. ‘Otnenwise replace contol board Fan fas hare, ‘Soneove rot thed or ou of epeoieation, Gar pressure ! blockage, Water pressure / blockage Coe mi Fhe blockage. ‘Spark electrodes / cab. Ga0 val Gas suppl. 0, mi Seal PAIORCESTER 11 sncnens cont emremereresa mn ogy “cine cso FAULT FINDING Tr BrrccrcryINSTRUCTION MANUAL INSTALLATION COMMISSIONING & SERVICING vecunes om rns cmemnenane wi a a ae eo art Nantes 8720-08-7900 e044