Chaliyama Steel Plant-Rungta Mines Limited Document No.

: CSP/PPO/HIRA/01

Hazard Identification & Risk Assessment Date. : 01.12.2019

Function: CPP-Operation
RESIDU
INITIAL RISK

PROPOSED CONTROL
AL RISK

EXISTING CONTROL
LEVEL

ACCEPTABLE (Y/N)
LEVEL

PROG. REF. NO
LIKELYHOOD

LIKELYHOOD
LEGAL (Y/N)

RISK LEVEL

RISK LEVEL
MEASURES
SEVERITY

SEVERITY
ACTIVITY

MEASURE
HAZARDS

RISK
Sl no

1 1
1 2 3 4 5 6 7 8 9 10 11 12 14
3 5
                             
FATAL TO HUMAN
NOISE/ FLUE GAS
LIFE./ FLUE GASES REGULAR INSPECTION AND
EXPLOSION OF EMMISION TO
EMMISION TO MAINTENANCE, CONTINUOUS Y 1 3 3            
BOILER AIR/EXPOSURE TO
ENVIRONMENT MONITORING, TRAINING
HEAT
/SOUND NOISE
EXPOSURE TO
HOT WATER OR BARE PIPE
REGULAR INSPECTION AND
STEAM LINE/STEAM BURN INJURY/
MAINTENANCE,SIGN BOARDS
LEAKAGE FROM LEAKAGE/CONTA NOISE /FATAL TO Y 1 3 3            
FOR BARED PIPE LINES, USE
BOILER CT WITH HUMAN LIFE
OF PPE'S
BOILER HAZARDS

ACCESSORIES LEAKEGED
WATER OR STEAM
REGULAR INSPECTION AND
MAINTENANCE, CONTINUOUS
WATER AND
NOISE/BURN MONITORING, TRAINING. FOR
STEAM LEAKAGE
INJURY DUE TO ATTENDING LEAKAGE, PTW
TUBE FAILURE FROM FAILURED
HOT WATER OR SHOULD BE RAISED AND JOB Y 1 3 3            
IN BOILER TUBE / EXPOSURE
STEAM/FATAL TO TO BE DONE WITH PROPER
TO HEAT AND
HUMAN LIFE STANDARD OPERATING
SOUND
PROCEDURE(SOP),USE OF
PPE'S
FIRE EXPLOSION
REGULAR INSPECTION AND
FIRE IN DIESEL EXPOSURE TO DAMAGE TO
MAINTENANCE, CONTINUOUS N 1 3 3            
SUPPLY LINE HEAT/FIRE EQUIPMENT OR
MONITORING,USE OF PPE'S
HUMAN
CATCHES ON COME IN INJURY/ SAFETY GUARD TO BE N 1 3 3            
MOVING OR CONTACT WITH PERMANENT PROVIDED FOR MOVING
*Hierarchy of control: (1) Elimination, (2) Substitution, (3) Engineering Controls, (4) Signage/ warning and/or administrative control including training, (5) PPE

Prepared By Approved by Page No.: 1

 Chaliyama Steel Plant-Rungta Mines Limited Document No. : CSP/PPO/HIRA/01

Hazard Identification & Risk Assessment Date. : 01.12.2019

Function: CPP-Operation
RESIDU
INITIAL RISK

PROPOSED CONTROL
AL RISK

EXISTING CONTROL
LEVEL

ACCEPTABLE (Y/N)
LEVEL

PROG. REF. NO
LIKELYHOOD

LIKELYHOOD
LEGAL (Y/N)

RISK LEVEL

RISK LEVEL
MEASURES
SEVERITY

SEVERITY
ACTIVITY

MEASURE
HAZARDS

RISK
Sl no

1 1
1 2 3 4 5 6 7 8 9 10 11 12 14
3 5
ROTARY EQUIPMENT, TRAINING, USE
MOVING PART DISABILITY
EQUIPMENT OF PPE'S
OIL
SPILLAGE/PLATFO
RM WITHOUT SAFETY BELT WITH LIFE LINE,
MINOR
WORKING AT STRONG SAFETY NET SHOULD
INJURY/FATAL TO N 1 3 3            
HEIGHT BARRICADING/ NO PROVIDED,TRAINING,PROPER
HUMAN LIFE
LIFE LINE FOR SUPERVISION
HANGING SAFETY
BELT
FLUE GAS
COAL HANDELING PLANT HAZARDS

EXPOSURE TO EMMISION / FIRE REGULAR INSPECTION,

HEAT/FIRE / DAMAGE TO WATER SPRAY,ISOLATION
COAL STORAGE N 3 1 3            
CHEMICAL HUMAN & FROM IGNITION SOURCES,USE
REACTION EQUIPMENT/INHA OF PPE'S
LING PROBLEM
FLUE GAS
EMMISION / FIRE
EXPOSURE TO
COAL DUST DAMAGE TO PEOPER VENTILATION ,SPARK
HEAT/FIRE /
EXPLOSION IN HUMAN & PROOF EQUIPMENT, REGULAR N 1 3 3            
CHEMICAL
COAL BUNKER EQUIPMENT/INHA INSPECTION, USE OF PPE'S
REACTION
LING
PROBLEM/NOISE
SAFETY GUARD ON MOVING
COME IN
CATCHES ON INJURY ,PERMANE PART, TRAINING, REGULAR
CONTACT WITH N 1 3 3            
CONVEYER BELT NT DISABILITY INSPECTION AND
MOVING PART
MAINTENANCE, USE OF PPE'S

*Hierarchy of control: (1) Elimination, (2) Substitution, (3) Engineering Controls, (4) Signage/ warning and/or administrative control including training, (5) PPE

Prepared By Approved by Page No.: 2

 Chaliyama Steel Plant-Rungta Mines Limited Document No. : CSP/PPO/HIRA/01

Hazard Identification & Risk Assessment Date. : 01.12.2019

Function: CPP-Operation
RESIDU
INITIAL RISK

PROPOSED CONTROL
AL RISK

EXISTING CONTROL
LEVEL

ACCEPTABLE (Y/N)
LEVEL

PROG. REF. NO
LIKELYHOOD

LIKELYHOOD
LEGAL (Y/N)

RISK LEVEL

RISK LEVEL
MEASURES
SEVERITY

SEVERITY
ACTIVITY

MEASURE
HAZARDS

RISK
Sl no

1 1
1 2 3 4 5 6 7 8 9 10 11 12 14
3 5
INHALING DUST MASK SHOULD
COAL DUST EXPOSURE TO PROBLEM, PROVIDED,REGULAR
N 2 2 4            
LEAKAGES DUST INDUSTRIAL INSPECTION AND
DISEASE MAINTENANCE, USE OF PPE'S
UNPLANNED
COAL ROUTE / INJURY ,PERMANE ROUTE MAPPING/ SPEED
Y 1 2 2            
TRANSPORT UNCONTROL NT DISABILITY LIMIT
SPEED
CHANCES OF FALL
FROM THE
HEIGHT.
PLATFORM
WITHOUT STRONG
BARRICADING/ NO
SAFETY BELT WITH LIFE
LIFE LINE FOR
LINE,SAFETY NET, STRONG
WORK ON HANGING SAFETY
FATAL TO HUMAN BARRICADED
CONVEYOR BELT N 1 3 3            
LIFE PLATFORM ,TRAINING FOR
BELT.
HEIGHT JOB/ COMPETENT
SUPERVISON

*Hierarchy of control: (1) Elimination, (2) Substitution, (3) Engineering Controls, (4) Signage/ warning and/or administrative control including training, (5) PPE

Prepared By Approved by Page No.: 3

 Chaliyama Steel Plant-Rungta Mines Limited Document No. : CSP/PPO/HIRA/01

Hazard Identification & Risk Assessment Date. : 01.12.2019

Function: CPP-Operation
RESIDU
INITIAL RISK

PROPOSED CONTROL
AL RISK

EXISTING CONTROL
LEVEL

ACCEPTABLE (Y/N)
LEVEL

PROG. REF. NO
LIKELYHOOD

LIKELYHOOD
LEGAL (Y/N)

RISK LEVEL

RISK LEVEL
MEASURES
SEVERITY

SEVERITY
ACTIVITY

MEASURE
HAZARDS

RISK
Sl no

1 1
1 2 3 4 5 6 7 8 9 10 11 12 14
3 5
FATAL TO HUMAN Continuous monitoring, Regular
NOISE/ EXPOSURE
LIFE./ FLUE GASES inspection, maintenance , FIRE
EXPLOSION IN TO HEAT / OIL
EMMISION TO ESTINGUISHER AND Y 1 3 3            
TG SET SPILLAGE AND
ENVIRONMENT HYDARNT POINT SHOULD BE
FIRE
TG SET

/SOUND NOISE AVAILABLE

Proper storage, Regular inspection,
EXPOSURE TO BURN
maintenance AND isolation from
HEAT/FIRE, OIL INJURY/EQUIPMEN
FIRE ON LUBE the ignition sources,FIRE
LEAKAGES POOR T Y 1 3 3            
OIL ESTINGUISHER AND
MAINTENANCE & DAMGE/FATALTO
HYDARNT POINT SHOULD BE
HOUSEKEEPING HUMAN LIFE.
AVAILABLE
                           
ASH HANDELING

NOISE/DUST & Continuous monitoring, Regular

EXPLOSION IN NOISE/ EXPOSURE FLUE GASES inspection AND maintenance,FIRE
ASH VESSEL & TO HEAT / DUST EMISSION TO ESTINGUISHER AND Y 1 3 3
PLANT

SILO HOPPER EXPOSURE TO AIR ENVIRONMENT/ HYDARNT POINT SHOULD BE

HUMAN FATAL AVAILABLE            
HOT DUST BURN INJURY/ AIR
ASH CONVEYING Continuous monitoring, Regular
EMMISION TO AIR/ POLUTION/SOUND N 1 2 2            
LINE LEAKAGES inspection AND maintenance
NOISE POLUTION
                           

*Hierarchy of control: (1) Elimination, (2) Substitution, (3) Engineering Controls, (4) Signage/ warning and/or administrative control including training, (5) PPE

Prepared By Approved by Page No.: 4