Contractor Zone Project Name Subcont tNo. Document Title ntractor Do Issue Purpose to Contractor (FAPC) i Nghi Son Refinery JGCS Consortium Zone-1 NSRP Complex Project CNT-6495-SMP1C-002 METHOD STATEMENT AND JSA FOR SCAFFOLDING INSTALLATION ¥V31.60-001-C- 118 Revision No.:0 EA Review Result Sticker (Filled By JGCS) Newt Status: FA, FC ( Result CODE: A, B, R, F [ A Construction Re-submission Date: ( ASAP. nn Responsible Dept /Person: Hi fe ShaEeS ) Zone 1 so ac [-BSSE Zone QC Endorsement Checked By (Name, Sign) [ Result Code i A Date R: Not Approves F: Not Subject to Review Issue Purpose Sticker“ages, #446, 7 NGHI SON REFINERY AND PETROCHEMICAL PROJECT. Document Tie METHOD STATEMENT AND JSA for SCAFFOLOING CyacaTeTe INSTALLATION METHOD STATEMENT AND JSA FOR SCAFFOLDING INSTALLATION DOCUMENT CLASS: x er 0 | 15-Dec-2015} All |Issue for Approval i Rev. Date Page | Description Prep'd | Chk'd | “App’d Responsible Company | Prepared by: Checked by: Approved by: } Poot) WaVenLing Nguyen 08 Tienktananen | Page 10f 18JGCS mgs > pce-1 ae AGH SON REFNERY AND PETROCHEMICAL PROUECT Soament Te: MeSROD STATEMENT NO Safer SCAFFOLDING Senora De No wev-0 INSTALLATION TABLE OF CONTENTS 1, PURPOSE... ee 2. SCOPE 3, DEFINITION 4, REFERENCE. 5. METHOD STATEMENT 6. HSSE, 7. JOB SAFETY ANALYSIS. 8. ATTACHMENT Page 2 of 18JGcS Bd = *. ligrec-1 eee oe 1, PURPOSE, ‘The purpose of this document is to provide guidelines for the erection, modification, dismantling and storage of scaffolding that is to be used for site contraction works. Implementation of the guidelines is essential to allow a means of safe access to work fronts using scaffolding that is assembled, inspected and maintained in a safe and accident free environment. Allso it describes the process of site scaffolding installation works in the step by step. . SCOPE ‘The document to detail the procurement, installation and Safety Control requirements for scaffolding works in accordance with Nghi Son Refinery project Regulations. All scaffolds / temporary work platforms must be constructed in conformance to NSRP HSSE. manual and must contain as minimum, safety features herein prescribed. 3. DEFINITION Employer: ‘Nghi Son Refinery and Petrochemical Limited Liability Company. Contractor: A joint Venture formed by JGC Corporation, Chiyoda Corporation, GS Engineering & Construction Corporation, SK Engineering & Construction Co.,Ltd, Technip France and Technip Geoproduction (m) Sdn. Bhd, Subcontractor: Petrolimex Construction JSC-1 (PCC1). 4, REFERENCE, All scaffolding shall be constructed base on acceptable engineering codes and practices such as GOST 24258 and British standard BS55973 (Code and practice for access and working scaffolding and special scaffolding structure in steel). All scaffolding material shall be sound condition and confirm to GOST 27321-81 British standard BS1139/BSEN74 or equivalent unless otherwise written approved is obtained from the contractor. Is the event of any conflict between the requirement of this procedure and the above standard, the ‘more stringent requirement shall govern. BS 5973 Access in working scaffolds and special scaffold structures in Steel BS 5974: Code of Practice for temporality installed suspended scaffolds and access equipment. BS EN 39: 2001 Loose steel tubes for tube and scaffolding couplers scaffold BS EN 131-1:1993: Ladders Part 1 Specification for terms, types, functional sizes Page 30f18gees B%d£* Bree ‘coNSORFLUM NGHI SON REFINERY AND PETROCHEMICAL PROJECT. ETHOD STATEMENT ANO SA forSCAFFOLOWG Contacte De. No: rev-0 etALLATON BS EN 131-2:1993: Ladders requirements, testing, marking. BS 1139: Specification for steel couplers, loose spigots and base-plates for use in working scaffolds and false work made of steel tubes Identification with EN 74. BS EN 128112003: _Scaffolds performance requirements. BS 2482:2009: Specification for timber scaffold boards. Viet Nam Standard: TCXDVN 296-2004 Scaffolding and Safety Requirements. $-000-1654-0400V: Scaffold Procedure 5, METHOD STATEMENT 8.1 Responsibilities ‘The Construction Manager is responsible for maintaining and implementing this procedure. All of loss prevention activities in construction field will be practically operated under his responsibilty. Construction Superintendents! Supervisors will atively administer their department loss prevention manuals; provide supervision and training required to ensure safe practice employees; and conduct periodic inspection of their construction site, equipment and work areas to detect and correct hazardous condition and unsafe acts ‘The HSSE Officer/ Supervisors report directly to Construction Manager. He is responsible for the establishment of an effective HSSE manual, which is based upon Contractor HSSE policy, meets the CLIENT'S contractual requirements ans the HSSE control procedures, 5.2 Scaffolding Works Statement ‘All workers shall received induetion training and training work at height training from HSSE_ Department. All scaffolders must hold scaffolder card in compliance with Project Standards. All. workers shall wear proper PPE et all times while working on site. Only nominated person is permitted to erect, inspect, use, move, alter andlor dismantle scaffold. [All scaffolding works shall be caried out in accordance with British Standards and HSE, requirements. ‘Al scaffolding materials used on site inspected and will be appropriate free from defect and comply with BS. Page 4of 18secs “4 2 re nea NGH SON REFINERY AND PETROCHEMCAL PROJECT earn TH: : NETHOO STATEMENT AND JS or SCAFFOLONG Centre Oe Na revo INSTALATON : Lifting personnel shall be qualified and received the specified training. Lifting equipment shall be suitable for the task and shall have been tested and examined by HSSE. All deliveries where powered lifting is used shall require proof of operator competence and that the lifting equipment has a current certificate of test and through examination. ‘The area under lifting works shall be barricaded with sign board before lifting activities and unauthorized person shall not be permitted to enter this area. All lifting activities shall be conducted under controlled by supervisor. Each scaffold structure, including tower scaffold, shall be registered and be physically marked to record regularly. Scaffolding tags and sign boards shall be used to display the scaffold status, 53 Scaffolding Installation and Dismantling. ‘Where practicable, the erection and dismantling of scaffolding is to be carried out using @ sequential ‘method that provides fall prevention for team members. As a minimum the first 4 lifts (8m from ground/platform level) of a scaffold being erected and the last4 lifts of a scaffold being dismantled are to be completed using a sequential erection/ dismantling method. ‘Additional weights imposed by adopting a sequential erection/dismantling method are to be considered during the scaffold planning stage. Where the sequential erection/dismantling method is impractical, a risk analysis is to be conducted to identify the most practical fall prevention method. Asa last resort fall arrest systems (full body hardness, lanyard or inertia reel and anchor point) are to be provided where no other protection or prevention measure is practical. Fall prevention is to be in accordance with the working at height procedure, Doc No.: $-000-1654-0510V. 54 General Requirements 5.4.1 Working Places, General Falls: Where men, tools and materials could fall 1.8, meters or more, a guardrail and toe boards shall be provided. Should the provision of these safeguards be impracticable, other means of preventing falls, such as safety belts, etc. shall be used Page So 18JGcs Lh figpce-1 ae Noi SON REENERY AND PETROCHEMICAL PROUECT Seamer Tl ESHDD STATEMENT AND JA or cAFFOLDNG Contactor De No wev-0 INSTALLATION ei | ‘Access and Engress: A safe means of getting to and from a working place shall be provided and used Prevention of Falls: Permanent decking, parts of a structure, walkways, footbridges, ete, which men guardrails and toe boeards at all adges from which men, tools, or materials could fall 1.8 meters or more, Holes and gaps shall be guarded or securely covered. Stairs shall have all treads prop. 5.4.2 Requirements Common to all Seaffoldings All scaffold structures shall be erected with approved metal components. Sometimes timber scaffolds may be able to use. Scaffolds shall be stored to prevent damage and to permit easy access for use. All scaffolds or temporary work platform shall be designed and erected to support at least four times the maximum intended load or weight they are expected to support when in use. Only competent, well-trained and dedicated scaffolding builder! erector shall be allowed to erect, modify and dismantle supervise by a competent scaffolding foreman. No planks, tubes and couplers with sign of damage should be used on scaffoldings. Defective scaffolding material shall be readily isolated from the work area/ disposed from the site Scafflolds will be inspected by a qualified! competent scaffolding foreman/ supervisor! inspector prior to use and/ or remove. Particular attention shall be given to load bearing connections or joints prior to removal. ‘Tagging system shall be observed to indentity and convey complete or incomplete scaffolds, Standard laminated " scaff tag" and/ or standard " Danger/ Instruction signs " will be installed such that Red scaffolds Tag/ Danger sign shall indicated " Do nit use/ Not Ready foruse” Green scaffolds Tag/ Instreution sign shall indicate " Ready or OK for use". ‘The scaffold tag shall be properly signed off by the assigned competent scaffolding person and shall be hanging tied conspicuously near its ground access or immedicate landing. ‘A scaffold erection checklist shall be provided to and used by scaffolding team foreman! In- charge to ensure proper work execution. Only complete and structurally sound scaffold shall be used. Partly ercted or dismantled scaffoldshall be have prominent warning notices indicating “Do not Use “or “Not Ready for Use" Page 6 of 18wGcs| #%42* Bc coxsonriive GH SON REFINERY AND PETROCHEMICAL PROJECT =a Decument Tite : METHOD STATEMENT AND JSA for SCAFFOLOING Carracor Do. No Rev-0 INSTALLATION 5.4.3 Tie-off Policy Scaffolders and all other personnel working in an unprotected level at or above 2 meters in height (6 feet) from the ground or floor, who are exposed to potential fall, shall wear full body hamess with shock absorbing lanyard as minimum. The lanyard shall be anchored at all times to an anchorage point such as a lifeline or rigid structure or a stable part of the scaffold structure at the highest point possible and not lower than shoulder level. Anchorage point must be capable to ‘withstand at least 5,000 Ibs. of foce. Where the situation warrants, double-shock-absorbing lanyard must be employer to attain 100% tie-off'during the acture scaffold errection, dismantling of repair. ‘When so employer,the second lanyard must be properly anchored to the desired anchorage point before the first lanyard is disengaged. All scaffolding material standard are: Hot dripped galvanized scaffolding pile : BS 1139/EN39. ‘© Pre-Galvanized steel plank: BS 12811 ‘+ Wooden boar: OSHA ‘+ Drop forged fixed clam: BS1139/EN 74 * Beam clamp: BS1139/EN 74 «Sleeve coupler: BSI139/EN 74 + -Beam ladder: BS1139 All scaffolding foundation has to use Base plate and Sole Plate Al scaffolding board arrangement to starboard size This exception however, do not in any way apply to personnel working in a personnel plat-form ‘of manbasket. Any person working in a manbasket must, at all times, hook his lanyard, Page 7of18JGCS mod £ * pce soxsanrivie GH SON REFINERY AND PETROCHEMICAL PROJECT Document Tite - METHOD STATEMENT AND JSA for SCAFFOLDING Sarmor v3 ie Rev-0 INSTALLATION 5.5 Method of measurement 5.5.1 Pipe Rack Suspending & Cantilever Type ‘The Scaffolding area for suspending/hanging type of scaffolding shall be calculated in square a meter (M2/Sq. Mtr.) which is calculated as follows; Scaffold area in Square-meter = (Length of Scaffolding) x (Width of Scaffold) }——— Pre Rack Scaff Sacre im View! (Braden Ver] Page 8 of 18GCS mgs. = Bree consenritn NHI SON REFINERY ANO PETROCHEMICAL PROJECT Ea 2 acute METHOD STATEMENT AND JSA for SCAFFOLOING ee ee | REV-0 INSTALLATION ditt 5.5.2 Method of Measurement for Pipe Rack Suspending & Cantilever Type Width (W) and Length (L) of scaffold area shall be measured from centre of the standard (vertical post) of the seaffolds. While determining the rate of the erection an dismantling of suspending & cantilever scaffolding, the elevation of point of suspension shall be considered as per the elevation of the actual scaffold platform. Handover tag for scaffolding structure shall be submitted and measured every 20 meters (length-wise) Example: If a scaffold is suspended from 15 m elevation from ground, the rate for 10-20 m height band shall be applied. 45.5.3 Stand Alone Type (Tower/Bird Cage/Independent) The scaffold area standalone type of scaffolding shall be calculated in Cubie Meters (m3/Cu. Mtr.) which is calculated as follows: Scaffold volume in Cubic meter (Length if scaffold) x (Width of scaffold) x (Vertical height of scaffold) Page @ of 18ey © uGccs ay £ ~. PCC-1 ceeneneee GH! SON REFINERY AND PETROCHEMICAL PROJECT Document Tie - METHOD STATEMENT AND JSA for SCAFFOLDING Contactor Doc. No, a LINsTALLATION Wats00tc-t18 5.5.4 Method of Measurement for Stand Alone (Tower/Bird cage/Independent) Type Width (W) end Length (L) of scaffold shall be measured from center of the standard (Vertical post) of the scaffolds, Vertical height (EH) of scaffold shall be measured from the base of the scaffolding to the top most level handrail of the scaffold. Erection & dismantle rates shall be applies to the total volume of scaffolding in cubic meter according to the elevation of the scaffolds. Handover tag for scaffol 1g structure shall be submitted and measured upon completion of ‘each scaffolding structure for pipe rack access tower. Example: If a tower type scaffold is erected on ground elevation with one board level, it shall be charged at the rate for 10 ~ 20 m height band. 1f.a.22 m tall tower type scaffold with one boarded level is erected at 5 m elevation from ground, scaffold the rate for 20 ~ 30 m height band shall be applied. Page 10. 18‘gocs — B“s 2 > ce rhs Nc SO REFINERY AND PETROCHEMICAL PROJECT EOD STATENENT AND JA or SCAFFOLONG | Sommaaeenes | avo TATION 6. HSSE. 6.1 Health = Purchase medical insurance for all of the company's personnel - Have full conditions to ensure good health forall workers. - Establish site health system to solve urgent cases for personnel. 62 Safety 6.2.1 Electrical safety During installation, the worker often contact with electric field via equipment and construction facilities so ensuring to be safety for man and equipment, request all the people follow strietly on electric safety regulations. 622 Safety on eraning Only qualified and assigned people is permitted to operate, Persons is in charge of tighten goods and give order who must be trained. Agree order between person giving signal and crane driver. No let crane hook deviated with gravity of equipment. Point of tightening cable, hook must be firm and suitable ‘The crane driver must be qua known well about weight, dimension of being lifted goods. Cable ‘must be conformed to standard and calculated according to loading, No travel under working crane, 623 Safety on working at high level When working at level from 2m all the people have to follow under regulations only person has enough health to work at high level. * The person with alcohol is not permitted to work. © Worker working at high level must wear tidy (uniform, helmet... + Must wear safety hamess. Safety hamess must be 100% hooked-up. No drop and throw tools and be kept in box. (Erection tools must be always is tied to prevent fall, as wrench, torque wrench...) ‘A rounding working area must signing board, forbid people travelling under working area. Move on working platform weigh high dangerous level must have safety lifeline to hang safety hamess, Fall arrest system on ladder shall be provided. Page 11 of 18gees) B“4s* conserve NGH SON REFINERY AND PETROCHEMICAL PROJECT Beemer Tie ane METHOD STATEMENT AND JSA for SCAFFOLOING Goering wev-0 INSTALLATION. : 6.2.4 Security, Establish security fence a rounding site and accommodation. Coordinate with local police on public security Follow State law, required security of the site Environment, ‘All waste material, material to be transport to site and outsides shall be covered to avoid spilling Every day, after working day the worker shall have responsible to clean up working area, collect, waste material, and arrange working tool in regulated positions. Practice everyday housekeeping, Remaining material shall be collected and kept in store. Follow law, decisions, Vietnamese and international standards aiming to protect quality and environment, . 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