Professional Documents
Culture Documents
Magnetrol APM Modulevel Karta Katalogowa en
Magnetrol APM Modulevel Karta Katalogowa en
Applications
Modulevel pneumatic liquid level controls are widely used
in utility power generation, chemical and petroleum pro-
cessing operations, such as:
• Steam generator feedwater • Vent gas scrubber level
heater regulation control
• Fractionating column level • Drip pot condensate level
transmitter control
• Ethanolamine level • Flash tank level
transmitter transmitter
• Boiler level control
SM
Worldwide level and flow solutions
Principle of operation Zero adjustment
Proportional band
Pilot nozzle Indicator adjustment
The key elements of the Modulevel pneumatic control are Flapper
the magnetic coupling, which allows the controller to be Cam
mechanically isolated from the sealed sensing unit; the Attraction ball
Magnet Proportional
range spring, which dampens the action of the displacer; band spring
0
Specifications
Description Specification
Up to 4265 PSIG at 100 °F Supply pressure Output pressure Pilot pressure Reset pressure
Process pressure (Up to 318 bar at 38 °C)
Stainless steel cage
-150 to +700 °F (-101 to +371 °C) Options
Process temperature
Carbon steel cage Consult the factory when ordering any of the options listed
-20 to +700 °F (-29 to +371 °C)
below.
Specific gravity range Minimum: 0.11 Maximum: 2.20
Minimum difference of 0.10 specific Filter regulator and gauge
Interface detection
gravity between liquids Modulevel instruments require filtered air of the correct
Process connections NPT, Socket Weld or Flanged pressure for operation. Filter regulators may be either field
250 PSIG (17 bar) max. to regulator or factory supplied. Filter regulators and gauges are
Instrument quality air (clean and dry) ordered as separate items using the part numbers listed
Supply pressure*
Regulator set to 5 PSIG (.3 bar)
below:
above maximum output.
Filter Regulator 06-9501-002
Output Proportional & 3–15 PSIG, 6–30 PSIG
signal transmitter Gauge 06-9501-003
pressure Differential gap 0–20 PSIG or 0–35 PSIG
Adjustable hangar
Visual Indicator % Span
An adjustable stainless steel suspension cable is avail-
Level range & proportional Limited only to displacer length. From
band adjustment fractional inches to 10 feet (3 meters). able for flanged top-mounting models. Standard length
cable is 8 feet (2.4 meters). A cable is ordered as a sepa-
3 SCFH at 9 PSIG output
Air consumption rate item using the part number listed below:
6 SCFH at 15 PSIG output
100 cu. in. output volume in 3.2 sec. Adjustable hangar 32-3110-001
Response speed upon an output pressure increase
from 3–15 PSIG. Special process connections
Displacer: 316 SS (consult factory for Special process connections are available for retrofit
Hastelloy displacer)
applications.
Wetted parts Trim: 304 or 316 SS
Spring: 316 SS or Inconel
Gauge glass tappings
Chamber: Carbon steel or 316 SS
Control action Direct or reverse Gauge glass tappings are available on all caged models.
Proportional control,Differential gap,
Specify the location and distance between the tappings
Modes of operation when placing an order.
Transmitter
Housing IP 53 (IP 55 available upon request), P/I converters
NEMA 1, 2, 3, and 3R
Max. voltage: 120 VAC/VDC P/I converters are available on all Modulevel controls.
Max. resistive load: 10 VAC/VDC These units can provide a 4-20 mA or 10-50 mA two-wire
Limit switch ratings
Max. current: 1⁄4 amp switching output signal from the Modulevel transmitter’s input air
1 amp holding signal of either 3-15 PSIG or 6-30 PSIG.
*Maximum supply pressure with customer
2 supplied regulator is 100 PSIG (7 bar).
Mounting arrangements Modulevel® pneumatic instruments
Flanged top P51, P61 and P62 displacer Modulevel pneumatic instruments are available in a vari-
models ety of functions and styles to handle different application
requirements.
For mounting on top of the tank, flanged top
models are available. They are used exten-
sively in interface control applications where Proportional Proportional integral
non-standard size displacers become neces- Proportional instruments Proportional integral instru-
sary. An adjustable stainless steel displacer are used to maintain the ments (i.e., with reset)
suspension cable is also available. Top mount- level in a tank within a pre- operate in the same man-
ing models are directly interchangeable with determined band. The ner as the proportional with
the external cage models. Choose from carbon output from the Modulevel one major difference. The
steel or stainless steel models. A heavy duty P61 Flanged head controls the opening offset between the desired
model, suitable for pressures up to 4265 PSIG Top Model and closing of a valve to level and the actual pro-
at +100 °F (318 bar at +38 °C), is also available. control the increase or cess level is eliminated;
decrease of the liquid flow thus, maintaining the level
through the vessel. at a specific point rather
Top Mounted APM-131
than within a band.
When mounting inside the tank is possible, Transmitter
threaded top models are the answer. An Differential gap
adjustable stainless steel displacer suspen- Transmitters are adjusted
sion cable is provided as standard. for full level range opera- A differential gap instru-
tion and signal the current ment provides only two
liquid level. The signal can distinct outputs; either, fully
be fed to a variety of opened or fully closed. One
devices as the application distinct output value is
requires. obtained when the level
exceeds the upper switch-
Transmitter/Receiver ing point. This output
Top Mounted
controller remains constant until the
APM-131
level decreases below the
There are two devices in
lower switching point. At
this version. The first is a
this time the controller
External cage P53, P55, P63, P64, P65, P66, transmitter which senses
changes to another distinct
P71 and P72 displacer models the level directly at the ves-
output value. The new
External cage models can be easily isolated sel and provides a 100% of
value remains constant
from the process for maintenance and inspec- span signal to the
until the level again rises
tion operations. The modern in-line design receiver/controller. The
above the upper switching
eliminates the need for specifying right hand receiver/controller operates
point; causing the output
and left hand. Any mounting position is possi- in the same manner as a
value to return to the first
ble by rotating the instrument head. A variety direct connected level
output value. The distance
of models are available including sealed or device, such as a propor-
between the two switching
flanged cage with either side/side or side/bot- tional controller, which
points is called the differ-
tom connections. Choose carbon steel or P65 External
allows varying the propor-
ential gap.
stainless steel models. Heavy duty models, Cage Model
tional band and level set
suitable for pressures up to 4265 PSIG at point. This unit may be
with Direct acting
+100 °F (318 bar at +38 °C), are also available. Side/Side
mounted either integrally
Connections
next to the transmitter, or at As the level increases, the
a more convenient remote pressure increases in direct
location . acting pneumatic instru-
External cage APM-W251, APM-W254 ments.
and APM-W291 Electric limit switches
Reverse acting
External cage models can be easily isolated Electric limit switches
from the process to simplify maintenance and allow high and low alarms As the level increases, the
inspection operations. Sight glass and Try- to be added to any of the pressure decreases in
cock tappings are provided. pneumatic instruments reverse acting pneumatic
described above. instruments.
Interface detection
Top ➀
P61 Carbon Steel P61, P62 4 inch H3 H4 H5
In Tank
P62 316SS 6 inch K3 K4 K5
ANSI
P63 Carbon Steel 150,
Side/Bottom Mounting Connection Code
P64 External 316 SS 300, Pipe Connection
Flanged Model ANSI Head Flange Rating
P65 Carbon Steel 600 lb. Size Style
Cage Side/Side 150 lb. 300 lb. 600 lb.
P66 316 SS
➀ Requires adjustable hangar, part number 032-3110-001, when
NPT C5 C7 C9
the span is greater than 5.00" (127 mm) below the mounting 11⁄2" Socket Weld C6 C8 C0
flange. P63, P64, Flanged P3 P4 P5
P65, P66 NPT D5 D7 D9
2 Specific gravity and temperature
2" Socket Weld D6 D8 D0
Liquid Specific Code ➁ Flanged Q3 Q4 Q5
Gravity Range 400 °F (204 °C) Max. 700 °F (371 °C) Max.
0.23 — 0.54 1 4 4 Level range/displacer diameter
0.55 — 1.09 2 5 Code A B C D E F G H I
1.10 — 2.20 3 6 Inches 14.0 32.0 48.0 60.0 72.0 84.0 96.0 108.0 120.0
➁ Inconel spring furnished on models P62, P64, and P66 with mm 356 813 1219 1524 1829 2134 2438 2743 3048
codes 4, 5, and 6.
Dia. 2.0 1.25 1.0 .88 .88 .75 .75 .63 .63
5 Pneumatic instrument mm 50 31 25 22 22 19 19 16 16
Transmitter/Receiver Controllers
Single Function Models
Integral Mount Remote Mount
Function Pressure
Direct Acting Reverse Acting Direct Reverse Direct Reverse
PSIG Acting Acting Acting Acting
Standard w/Limit Standard w/Limit
Head Switches Head Switches Standard Standard Standard Standard
3-15 PAA PIA PEA PMA RAA REA TAA TEA
Proportional
6-30 PAB PIB PEB PMB RAB REB TAB TEB
Proportional 3-15 PBA PJA PFA PNA RBA RFA TBA TFA
w/reset 6-30 PBB PJB PFB PNB RBB RFB TBB TFB
3-15 PCA PKA PGA POA — — — —
Transmitter
6-30 PCB PKB PGB POB — — — —
Differential 0-20 PDA PLA PHA PPA — — — —
gap 0-35 PDB PLB PHB PPB — — — —
For explanations of the various types of pneumatic instruments, refer to page 3.
4
Selection data Model number construction
Example: P51-5H6A-PAA
Specific gravity
2 and temperature
3 Tank connection
4 Level range
5 Pneumatic instrument
Model ➀
Mounting Body 900 lb. 1500 lb. 2500 lb.➂
Style Pressure
Arrangement Material
P51 4 inch H6 H7 H8
P51 In Tank Top ➁ ANSI
Carbon Mounting Connection Code
P53 Side/Bottom 900, 1500,
2500 lb.➂
External Steel Model Pipe Connection ANSI Head Flange Rating
P55 Flanged Cage Side/Side Size Style
900 lb. 1500 lb. 2500 lb.➂
➀ P50 Series displacer material 304 stainless steel.
➁ Requires adjustable hangar, part number 032-3110-001, when
NPT L5 L7 L9
the span is greater than 9.31" (236 mm) below the mounting 11⁄2" Socket Weld M5 M7 M9
flange.
P53, Flanged P6 P7 P8
P55 NPT L6 L8 L0
2" Socket Weld M6 M8 M0
Flanged Q6 Q7 Q8
2 Specific gravity and temperature ➂ Maximum rating for a unit with 2500 lb. flanges is 4265 PSIG at
+100 °F (294 bar at +38 °C).
Liquid Specific Code
Gravity Range 700° F (371° C) Maximum
0.55 — 1.09 5 4 Level range/displacer diameter
Code A B C D
Inches 14.0 32.0 48.0 60.0
mm 356 813 1219 1524
Dia. 1.90 1.25 1.0 .88
mm 48 31 25 22
5 Pneumatic instrument
Transmitter/Receiver Controllers
Single Function Models
Integral Mount Remote Mount
Function Pressure
Direct Acting Reverse Acting Direct Reverse Direct Reverse
PSIG Acting Acting Acting Acting
Standard w/Limit Standard w/Limit
Head Switches Head Switches Standard Standard Standard Standard
3-15 PAA PIA PEA PMA RAA REA TAA TEA
Proportional
6-30 PAB PIB PEB PMB RAB REB TAB TEB
Proportional 3-15 PBA PJA PFA PNA RBA RFA TBA TFA
w/reset 6-30 PBB PJB PFB PNB RBB RFB TBB TFB
3-15 PCA PKA PGA POA — — — —
Transmitter
6-30 PCB PKB PGB POB — — — —
Differential 0-20 PDA PLA PHA PPA — — — —
gap 0-35 PDB PLB PHB PPB — — — —
For explanations of the various types of pneumatic instruments, refer to page 3.
5
Selection data Model number construction
Modulevel controls are identified by a ten digit alphanu-
meric model numbering system. The model number - -
describes model configuration, materials of construction,
level ranges and other options vital to the performance and Mounting & materials
function of the instrument. 1 of construction
Example: P71-1C9A-PAA
Specific gravity
2 and temperature
4 Level range
1 Mounting and materials of construction
Mounting Body 5 Pneumatic instrument
Model Style Arrangement Material Pressure
Liquid Specific Code ➀ NPT, socket weld, and 600 lb. pressure/temperature
ratings
Gravity Range +400 °F (+204 °C) Max. +700 °F (+371 °C) Max.
Temperature ➁ Pressure
0.23 — 0.54 1 4
°F °C PSIG Bar
0.55 — 1.09 2 5
100 38 1440 99
1.10 — 2.20 3 6
200 93 1240 85
300 149 1120 77
400 204 1020 70
500 260 940 65
600 315 900 62
3 Tank connection
700 371 860 59
Mounting Connection Code
ANSI Mounting
Pipe Socket
Model NPT Flange Rating
Size Weld
150 lb. 300 lb. 600 lb.
1 ⁄2"
1
C9 C0 P3 P4 P5
P71, P72
2" D9 D0 Q3 Q4 Q5
5 Pneumatic instrument
Transmitter/Receiver Controllers
Single Function Models
Integral Mount Remote Mount
Function Pressure
Direct Acting Reverse Acting Direct Reverse Direct Reverse
PSIG Acting Acting Acting Acting
Standard w/Limit Standard w/Limit
Head Switches Head Switches Standard Standard Standard Standard
3-15 PAA PIA PEA PMA RAA REA TAA TEA
Proportional
6-30 PAB PIB PEB PMB RAB REB TAB TEB
Proportional 3-15 PBA PJA PFA PNA RBA RFA TBA TFA
w/reset 6-30 PBB PJB PFB PNB RBB RFB TBB TFB
3-15 PCA PKA PGA POA — — — —
Transmitter
6-30 PCB PKB PGB POB — — — —
Differential 0-20 PDA PLA PHA PPA — — — —
gap 0-35 PDB PLB PHB PPB — — — —
For explanations of the various types of pneumatic instruments, refer to page 3.
6
Selection data Model number construction
Modulevel controls are identified by a ten-digit alphanumeric
model numbering system. The model number describes model - -
configuration, materials of construction, level ranges and other
options vital to the performance and function of the instrument. Mounting & materials
1 of construction
Example: P68-2F2A-PAJ
*Maximum pressure rating with 600 lb. flange is 800 psi at 100° F.
4 Pneumatic instrument
2 Specific gravity and temperature Single Function P68 Models Only
Pressure Integral Mount
Function
Liquid Specific Code PSIG Direct Acting Reverse Acting
Gravity Range +400 °F (+204 °C) Max.
Standard Standard
0.60 minimum 2 3-15 PAJ PEJ
Proportional
6-30 PAK PEK
3 Tank connection and level range Proportional 3-15 PBJ PFJ
w/Reset 6-30 PBK PFK
Mounting Connection Code
3-15 PCJ PGJ
ANSI Mounting Transmitter
Pipe
Model NPT Flange Rating 6-30 PCK PGK
Size
150 Lb. 300 Lb. 600 Lb. Differential 0-20 PDJ PHJ
Gap 0-35 PDK PHK
3 Inch F2A Not Available
P68 For explanations of the various types of pneumatic instruments,
4 Inch N/A H3A H4A H5A
refer to page 3.
Maximum available level range is 8.50" (216 mm) with 3" NPT and
7.38" (187 mm) with flanged models.
1 Design Type A P M - -
APM Pneumatic Level Controls 1
Design Type
2 Mounting and materials of construction
3 Pneumatic instrument
1/4" NPT x 2.00 (51) 7.69 1/4" NPT x 2.00 (51) long
long minimum nipple (195)
7.69 minimum nipple required
required
(195) 3.85
Optional nipple
Optional nipple
3.85 (98) mounted filter
(98) mounted filter
regulator regulator
(4) 1/4" NPT
6.50
6.50 (165)
1 (165)
13.71 1 (4) 1/4" NPT
(348) 1
9.77
18.71 1
(248) (475) 14.25
(362)
2 1.00
5.00 C
5.00 (127) (25)
(127) ANSI standard flange
2.56
Level (65) Level
range Level Mid Range
range Range
+ 2.00 (51)
A
B
3.25
8.62 (82)
Dia. (219) Optional 3/4" NPT gauge
glass tapping
(2) 1 1/2" or 2" NPT
P61 and P62 Series Top Mounting or socket weld
150, 300, 600 lb. Class (2) 1 1/2" or 2" ANSI
standard flange
8.38
(213) P63 and P64 Series with Side/Bottom Connections
Swing radius
6.75 150, 300, 600 lb. Class
(171)
1/4" NPT
supply
7.69 1/4" NPT x 2.00 (51) long
(195) minimum nipple required
3.85 Optional nipple
Vent (98) mounted filter
1/4" NPT .063 (16) regulator
output 2.00 (51)
6.50
(165)
Controller Head (side view) 1
18.71 (4) 1/4" NPT
(475) 1
Outlet Size Dimension A 14.77
5.00
(375)
11⁄2" NPT or Socket Weld 3.22 (82) (127)
1.00
2" NPT or Socket Weld 3.34 (85) (25)
C
8
Dimensional specifications inches (mm) High pressure flanged cage models: P51, P53, P55
3.75
C Max.
Level Mid Level
ANSI standard flange range
Range
(95) range
L + 2.00 (51)
G
Level
range
P51 Series with Top Mounting M
H (2) Optional 3/4" NPT gauge
900, 1500, 2500 lb. Class glass tapping
(2) 1 1/2" or 2" NPT
or socket weld
(2) 1 1/2" or 2" ANSI
Dia. standard flange
7.69 1/4" NPT x 2.00 (51) long (Refer chart for class and size.)
(195) minimum nipple required
3.85 Optional nipple
(98) mounted P53 Series with Upper Side/Bottom Connections
Filter regulator 900, 1500, 2500 lb. Class
6.50
(165)
D 6.75
(171)
F 1.00 1/4" NPT
(25) supply
3.75
Max. Level
Level (95)
Mid
Range range Vent
range
+ 2.00 (51) .063 (16)
(2) 1 1/2" or 2" 1/4" NPT
ANSI standard output 2.00 (51)
flange
(Refer to chart for
class and size.) J (2) Optional 3/4"
NPT gauge
Controller Head
(2) 1 1/2" or 2" L glass tapping Side View
NPT or
socket weld G Flange Size Dimensions
& Class A B C D E F G H J K
P55 Series with Side/Side Connections
900, 1500, 2500 lb. Class 7.25 8.43
11⁄2" – 900 lb.
8.48 12.41 9.31 17.96 21.89 9.31 (184) (214) 3.44 11.50
(215) (315) (236) (456) (556) (236) 8.18 9.38 (87) (292)
2" – 900 lb. (208) (238)
7.93 9.13
11⁄2" – 1500 lb.
8.86 12.79 9.31 18.34 22.27 9.31 (201) (232) 3.44 12.25
Dimensions
Outlet Size (225) (325) (236) (466) (566) (236) 8.87 10.13 (87) (311)
L M 2" – 1500 lb.
(225) (257)
4.00 3.44
11⁄2" NPT or Socket Weld 9.06 10.25
(102) (87) 11⁄2" – 2500 lb.
9.73 13.66 9.31 19.21 23.14 9.31 (230) (267) 3.44 14.00
4.38 3.50 (247) (347) (236) (488) (588) (236) 9.87 11.13 (87) (356)
2" NPT or Socket Weld (111) (89) 2" – 2500 lb.
(251) (283)
9
Dimensional specifications inches (mm) Standard sealed cage models: P71, P72
6.50 11.25
(165) (285)
21/2" NPT
1 (4) 1/4" NPT
20.69
1
(525)
16.75 Adjustable
(425) 6.00 (152) to
1.00 120.00 (3048)
(25)
2.56
(65) Level Span
Mid range adjustable
Level Range 14.75 2.80 (71)
+ 2.00 (51)
range (374) to
C
14.00 (355)
D
3.25
8.62 (82)
(219) (2) Optional 3/4" NPT
gauge glass tapping
2.00
(2) 1 1/2" or 2" NPT (50)
or socket weld
(2) 1 1/2" or 2" ANSI APM-131
standard flange
APM-W251, APM-W254,
P71 Series with Upper and APM-W291
Side/Bottom Connections 8.38
150, 300, 600 lb. Class (213)
Swing radius
6.75
(171)
1/4" NPT
supply
Controller Head
Side View Outlet Size Dimension C
Vent
1/4" NPT .063 (16) 3.22
output 11⁄2" NPT or Socket Weld
2.00 (51) (82)
3.34
2" NPT or Socket Weld (85)
7.69 1/4" NPT x 2.00 (51) long
(195) minimum nipple required
3.85 Outlet Size Dimension D
Optional nipple
(98) mounted filter 5.94
regulator 11⁄2" Flange (151)
6.50 6.25
(165) 2" Flange (159)
B C D E
2.56 Gauge Drum Mid Try-Cock
(2) 1 1/2" or 2" (65)
Level Catalog glass connector range tappings
Level Mid
range A
ANSI standard range
Range
+ 2.00 (51) Number centers centers of and
flange and and throttling pipe
pipe size pipe size band size
3.00 13.50 13.50 Three
(76) APM-W251 25.62 1⁄2" 6.00 1⁄2"
(2) Optional 3/4" NPT NPT 1" NPT NPT
C gauge glass tapping 15.00 16.00 Six
(2) 1 1/2" or 2" NPT
APM-W254 29.50 3⁄4" NPT 8.00
or socket weld D 1" NPT 11⁄4" NPT 3⁄4" NPT
Side/Side Connections Dimensions are in inches and subject to change without notice.
150, 300, 600 lb. Class Certified and detailed submittal drawings are available from the factory.
10
Dimensional specifications inches (mm) Standard side mount models: P68
.63 (16)
2.00 3.00" (76)
(51) Diameter float
A B
8.38
(213) No. of Dia. of
Flange Size Dim. Dim.
Swing radius Bolt Bolt
and Class A B
6.75 Holes Holes
(171)
1/4" NPT 5.38 20.12 .75
supply 4" – 150 lb. 8
(137) (511) (19)
5.38 20.12 .88
4" – 300 lb. 8
(137) (511) (22)
Vent 5.88 19.62 1.00
4" – 600 lb. 8
.063 (16) (149) (498) (25)
1/4" NPT
output 2.00 (51)
Controller Head
Side View
11
Product warranty
All Magnetrol mechanical level and flow Magnetrol shall not be liable for misapplica-
controls are warranted free of defects in tion, labor claims, direct or consequential
materials or workmanship for five full years damage or expense arising from the instal-
from the date of original factory shipment. lation or use of equipment. There are no
other warranties ex pressed or implied,
If returned within the warranty period; and, except special written warranties covering
upon factory inspection of the control, the some Magnetrol products.
cause of the claim is determined to be cov-
ered under the warranty; then, Magnetrol
will repair or replace the control at no cost
to the purchaser (or owner) other than
transportation.
Quality assurance
The quality assurance system in place at The Magnetrol quality assurance system is
Magnetrol guarantees the highest level of registered to ISO 9001 affirming its com-
quality throughout the company. Magnetrol mitment to known international quality
is committed to providing full customer sat- standards providing the strongest assur-
isfaction both in quality products and ance of product/service quality available.
quality service.
Copyright © 2016 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.
Performance specifications are effective with date of issue and are subject to change without notice.
BULLETIN: 48-110.22
EFFECTIVE: June 2016
SUPERSEDES: May 2016