Cooling & Heating Division af THERMAX Direct Fired Vapor Absorption Machine 50 TR - 3000 TR (175 kW to 10540 kw) From the leader in innovative cooling and heating solutionsOne Se eee ea Ce ae eee ee are energy and environment. Sustainable Solutions From Cooling to Heating, from Power ee aa SCR Ce ne Sg fore EC ae PML enc aey eee a eee MW of Power, produce 100,000 tons of Pee aa leiren! Coca ee aces end THERMAX today is a major Engineering and a AC ea USD 800 million ond with market eee ane a Ts THERMAX was one of 20 Indian companies ee ee Companies” in 2005 and 2006 and was ranked "No. 1 among the top 21 wealth Cem ee ena eee re ar SE ae experience of industrial applications, and eee eee OCT Rea ene ore Re ee Worm Ree To international soles & service netwe c eC erated Russio, UK and the US. It has full fledged ISO 9001:2000 and 1SO 14000 accredited manufacturing setups. Cooling & Heating Division - Cooling SBU The Cooling SBU of THERMAX promotes Vapor Absorption Chillers os cost effective and environment friendly altemative to electricity driven compression chillers. It offers expert solutions in Process Chilling & Air Conditioning for industrial 1s well os commercial applications. Cooling SBUS strength lies in customized solutions as per the requirement of customers. Unlike electrical chillers, Absorption Chillers are powered by heot. These machines can run on 6 variely of heal sources, e.g. sleam, hot woter, liquid/gaseous fuels, exhaust gases and/or a combination of above. THERMAX - Conserving Energy, Preserving the Environment Vopor Absorption Technology from Thermax is af work for clients in more than 50 industries including Pharmaceuticals, Chemicals, Ferilizers, Textiles, Petrochemicals, Food & Beverages and Automobile industries os ‘well as in Hotels, Commercial Complexes, Shopping Complexes, Office Buildings, Educational Institutes, Airports and Cinema hols Manufacturing capabilities of Thermox’s Cooling SBU are confirmed by the fact that, overthe years, Thermax has installed numerous machines in more than 70 countries including USA, Germany, Spain, UK, lialy, UAE, Saud Artie, India, China, Australia, Thoiland, Philippines, Molaysia, Russio and Nigeria with the products conforming to the respective country standards ike ETL, CE, TU, DNV, ASME ele. Thermax hosils full owned subsidiaries namely ‘Thermax Inc. in USA, Thermax Europe Limited in UK and Thermox (Zheiiang) Cooling and Heating Engg. Company Limited in China. Thermox believes in efficient and responsive services to ifs clients and exhibits in i's woy of business, by giving optimal and quality solutions and achieving customer delight. Thermax has worldwide sales, service and distribution networkto fulfil he needs ofits valuable customers.Evolution of Direct Fired Vapor Absorption Machine Lag Cop. Vas con laze cor 12 cop. 1 cor T T T T 1985 1995 2000 2010 Reliability Journey Highest COP = Shifted to Lithium Molybate inhibiter + Stable Inhibiter * No Process design that ensures maximum internal precipitation heat recovery fo give the lowest specific heat input benefit o the customer. it High efficiency PHE'. = Enlargement of heat transfer area - = Online concentration measurement and control -» No fear of Done by all manufacturers crystallization anymore 1§ Two stage evaporation - HIG solution flow control > Enhanced life and performance, Feoture unique to Thermax VAM 1 Lorge temperature difference of chilled water - = Rugged design philosophy + Operating solution temperature akvoys ‘Thermax can offer AT as high as 30 °C (86°F) 2 10°C (50 °F} away from crystallization temperature = Refrigerant heal exchonger - Feature unique to Thermox VAM 1§ Titonium stabilized SS 430 tubes > In steam and condenser circu *"3500 NTRVARE The unique two stage evaporation technology ensures the Lowest Specific Heat Input requirement resulting in lowest heat ‘ond water consumption. Two siage evaporation also gives 5 to 7% higher COP than conventional single stage evaporation technology. Advanced series flow Parameter for Unit Para Flow | Advanced HIG Series Flow HTG temperature °C 162°C(324°F) 155°C(311°F) LiBrconcentration % 64-65 60.5 Parameter for Unit Para Flow Advanced ue Series Flow UGtemperature °C 88°C{190°F) 90°C(194°F) UBr concentration % 62-64 63 ‘Advanced series low cycle to avoid simultaneous occurrence of high temperature and high concentration, thereby minimising the probability f corrosion. Winner of the “Bry Air Awards” in 2006, 2007 & 2010 in the “Most Innovative Product Design” category. Unique state-of-the-art concentration control and display that virally eliminates crystallisation and is distincly different from ‘he auto decrystalisation offered by other manufacturers. This permits the VAM to run smoothly even a! 10 °C (50 *F) cooling water inlet temperature. AC drives Partload Curve (vith invortor) (for indicative purpore only) e i Be Be Ps de Pe % toed Variable frequency control on absorbent pump for higher reliability & savings in power, especially during part lood operation, Isolation valves Isolation values with special seals for vacuum application and bolted pumps to facilitate machine mounted pump maintenance without any loss cf vacuum in the system due to exposure to almosphere.Chilled brine oullet temperature up to O°C (32°F). In applications where temperature of less than 4°C (40°F) is critical, vapour absorption technology can now be putto use PLC control PLC bosed control panel with display, User friendly interace and data logging system. Remote performance monitoring / DCS / BMS connectivity also possible Test bay Special tube materials like Cupro Nickel $$-316L, Titanium depending on water quality onsite. Corrosion inhibitor Non-precioitating and non toxic Molybdenum based corrosion inhibitor that ensures smooth and stable performance. Deoxidised Low Phosphorus copper tubes These tubes conform to ASTM standards and presence of phosphorous is maintained at less than 0.005 ppm which protects the tubes from Hydrogen embrittlement in LiBr ‘environment. Multistage level control Multistage level control provided in the three he! exchangers enable effective operation during part lood ond help avoid cavitation of solution pump. Thermax has a stote-of-the-ort test bay capable of testing various types of vapour absorplion chillers - steam driven, hot water driven, fuel fired, exhaust driven and o ‘combination of these up to a capacity of 3500 TR (12300 KW). The entire testing facility is centrally operated by sophisticated Distributed Control Systems (ABB make) ond ‘canbe operated by the touch of a button, m= Steam; 50-3500 TR (175 kWto 12300 kW) m= Exhoust : 50-3500 TR (175 kWto 12300 kW) m= HotWoter : 10-1380 TR (30 kW to 4850 kW) = FuclFired : 50-3000 TR (175 kWto 10540 kW]Customized features to match your requirements Online standby solution and refrigerant pumps Thermax can offer machine mounted, standby absorbant and refrigerant pump. Multi-sectional shi ment arrangements For convenient shipping ond rigging, Thermox Vapor ‘Absorption Machines can be shipped in two or more sections depending upon the site requirements Auto purging Remote Performance Monitoring System (RPMS) Holis Thermax Absorption Cooling Division has a wide network of Service Centres across the globe to ensure quick response 10 customers. With a cumulative service experience of over 4000 VAMs operating for more than 25 years, Thermax service personnel are equipped to deliver the right solution to users ‘customer care In fact, in keeping with the compony’s proactive approach, ‘Thermax hos developed specific service modules for different types of users; depending on their usage pattem. For the benefit ofits customers, Thermax offers various value-added services like i= Preventive maintenance contract 1§ Operation and maintaining = Localized customertraining programs Backed by quality assured manufacturing to international codes, c€ @. <8 &Reference list Hotels = Sun & Sand, India = Grand Hyatt, India = Sheraton Towers, Brazil Educational Institutes = SUNNY, Albany, USA, = MS University India = Monash University, Australia. Pharmaceuticals = Zydus Cadila, India 1 Alembic Pharma, Indio = Johnson & Johnson, USA Refineries & Petrochemicals = Gos Authority of India Lid. = MSEB, Indio = Gujarat Gas, Indio = Mahanagar Gas, India Electronics = Bosch, Germany = Moser Baer, India = Computer Skills, India = Daimler Chrysler, Germany = SKF Bearings, India = Banco Products, India = Mironda Tools, Indio Commercial Centers = American Embossy, USA = Chennei Silks, India = Crossword, India Super Markets 1 Pacific Moll, India 1 Esteem Mall, India = Mundial Super Market, Brazil Medical Centers = Mumbai Heart Institute, India = GKNM Hospital, India = Gemili Hospital, lraly = VA Medical Center, USA Chemicals = Asian Paints, Indio = Goodlass Nerolac, Indio = lyondell Equistor Chemicals, USA’ Dairies & Confectionaries = Nestle, Phillippines = Cadbury, Nigeria 1 Chitale Dairy, India Inited Gulf Steel, UAE * Bhilai Steel Plant, India = Rourkela Steel Plant, IndioGeneral Arrangement - Direct Fired Machine Product Nomenclature G D xXxYy T w ‘NOZZLE SCHEDULE Tel fa SO Ta 10.18 Optional Features S- Auxiliory Heat Exchanger for Heating Efficiency U- Ulira Efficient Series Machine Type H- Heat Pump R- Chiller— Heater Special Design T- Two Stage Evaporation Design Frame Size 20A, 208, 20C, 20D 30A, 308, 30C 40A, 408, 40C, 50A, 508 60A, 608, 60C, 60D, 70A, 708 Cycle D- Double Effect Primary Heat Source G- Natural Gas, Light oil, Dual fuelTechnical specification sheet Double Effect rect Fired Series wat [un Tone Sus wear | sumy [parece gna ra cn Say 1) Model Nos.:GDX9X - THU Gar red Double effect Vapour ‘Absorption hact au 2). Chilled woter ile / outlet temperature = 12/7 °C 3) Cooling woter inlet / oul! torperotire = 29.4/346 °C 2) G.Cfor Of is 10960 keol/xg Gas consumption is based on GC. 5}. Minin Cooking water ile! temperate is 10°C 8}. Ambien! conditon shall be between 5 fo 45°C 7), Maximum Mlowoble pressure in chilled / cooling woter system = baler Control pone Electric Input = 18V All Woe: Nozle connectons ‘0 svt ASME B16 5 Class 150 ical specication is based on JS 8 8622 : 2002 YAM wits higher Chilled wotertemperture difference alse available Pleose contac! Thermas represenaive / ofc lor ower coaling water ow Pease contac specications Therma represanaive /ofce for customizedDirect Fired Cooling cycle je. REE rere Soiton EE Dt Staton RE trr9 Sotton a Fegrare guid [ESE etigeart vapour Heating Cycle ME rata Sotton (Eilts Sotuon HEE Stony Soliton ams erat gus [EEE] ebigeant pourP & | Diagram (Indicative) vs Gate va (oon) Mate vai (lee S51 Globe vale (open) Gabe vate (else 4 once vate Be cok *4 Buta vate open 2 Warual damper 1B Pema Buterty on of vale (cls) SY Srna 4 Aititorreguatr & Pump B ovster @ Motor — Prenat ine Woe Recon Wess @ Pressure indicator @ Temperature neater ® Flowmeter FE Level gauge 1 Avent tent Stipe Y tmemaxscone B Solna vake valve (lose) Globe valve (open) 4 Globe valve (cose) aon return valve By cock, Butterfly valve (open) whi Pneumatic Buttery con ff valve (lose) mY" Strainer 2 Pump @ Motor @ Pressure indicator ® Temperature indicator ® Flowmeter @ Pressure switch (high) Manual power let, Themaxscope = ‘I, Pressure reducing a valve BSokrid ave 3 ter reutor pitti: = Pneumatic ineMeet your cooling requirements from THERMAX Sustainable Solutions in Energy & Environment Cooling & Heating Division 9 oe chica, ane 91018, Eat cing arernainsacon Wester warirerwcnes com non ores amb (02) 734222, Fax (22) 2040858 Aedab: Te (78 28575408, Fa 07) 28677270 Sa (dere (0266) 25727, Fa (067 264728 ew Dt (0) 8087200, ae (10) 2618511 Chena (04) 283040, Fac (84) 2058041 Sanat 080) 2371721, Fae (st) 22371725 pra Te (0) 7031025, ox (80) 2512095 Kaa TH 09) 2826719, (3) 22028796 HEAT SOURCE overseas ores arma, US: Eat sataricon, whee ‘Thema Europe. UK ‘ode gern Feats 3407 Ena eneshSherat-utopecor, wwxbemaccuape com Themar i (Uhesiang) Seok sig tg. Sarg. Cin abo 5489006 Furst 1-987 Enallyesmavonamancnnacem, wabemsesnnacom Thorax, Rosi: Tere aot ace TOL458 nal Onanetamencaaw. Themar i, UAE SS, Fa 6299707 al shatters, hasbeen ‘hear Kena ai raw@yatoscem,ahareemasings.cm ‘heard Ngee Toe 9S6726 TBH, Fac 2560-445 118 nal nawaryatoe cen, aatalretemasnga.cm “ok 82 o159008703 Enal-rqanabemeeymalcon Absorption any heat source THERMAX Vapour ‘Machine ‘arma, Mates: Taead esa Tat ‘Therma Ui, stank 1 88508 e002 Ea ameno@temrsng com /n0835, Ena meyer ‘Thermax Business Portfolio [ror ee) To Boilers & Heaters LT) Ce Process Cooling APPLICATIONS om