983709101 Using The 6V7899 Size Setting Fixture GROUP(651} (SMHSE254-00) ses - ‘The 6V7890 Size Seng Fixture Group can be used to check or calibra the 6V7898 Dial Bore Gauge Group. See Special Instuction Form ‘SMHS8253 fr information on how to use this ia bore gauge. NOTICE This isa precision instrument. Always be careful when using the setting fixture to prevent damage andlor loss of adjustment to tho sotting fixture, Always use tho procedure shown in thi Instruction to adjust the setting fixture. Make sure al parts are the same temperature during the calibration procedure. Components Of The 6V7899 Size Setting Fixture Group 1 -strage Cove Weer 2--Master Standard (fr checking accuracy of ture). 3 -Seting Foture. 4 = Magni. 5 -Antirust Compound 6 Setting Standard, 50-75 mm Range. 7- Setting Standard, 75-100 mm Range 8 Setting Standard, 100-125 mm Range. {9 Setting Standard, 125-150 mm Range 10- Setting Standard, 150-175 mm Range. 11 -Hex Wrench 12- Spanner Wrench.13- Adapter Plate ~ For use when Sating Early Style Dial Bore Gauge (has “Made in England” Stamped on Extension Sleeve). Using The 6V7899 Size Setting Fixture Group QO 1 The folowing procedure shows how to callrate 67898 Didi Bore Gauge (1) with Size Seting fsture (2) tis not Recessary to remove fiture (2) from te storage case; however, fis removed, do nat it te fixture by micrometer head (A), 2 Find the correct sttng standard forthe dlameter size tobe checked. For example, ifthe gauge Is tobe set to 78.468 mm, the correct seting standard is marked 75.000 + mm, Clean both ends f he setting standard, the V-block and micrometer spinle tp (B). Be sure spindle lock (C) is loose to parmit the micrometer to turn teal. 3 Set the micrometer head tothe size desired, and ight tighten spindleock (0). For example tne gauge fs tobe set to 78.468 mm, set the ‘micrometer head to 3.468 mm. 4 Putte correct setting standard inte V-block against the micrometer spindle tp. Install the corect gauge point (3)asfar ast wl go into te dial bore gauge. Carefully put il bore gauge (1). with gauge point, inthe nest ofthe size setting fixture 6 Loosen gauge point (3) until touches the setting standard (D) and the dal incicator hand moves. 6 With zero (0) on the dial indicator face at approximately the 12 otciock poston (or the positon wheFeitis easiest to read) adjust gauge point (3) ntl the hand ofthe dal indicator is approximately at zero positon. (Do not holé the gauge during this procedure ~ the fue wil keep the gauge ina stable position). Tighten gauge point lock nut (4) old the gauge point in the adjusted poston. 7 Move the gauge back and forth in the horizontal plane untl the dal indicator hand shows the "most minus” (-) reading. Move the gauge back and {ort in the vertical plane uti the dial indicator hand shows the "most minus”) reading, Adjust the dal face as necessary to set the pointer ‘exactly at zero while the indicator gauge shows the most minimum reading.Calibration Of The 6V7899 Size Setting Fixture Group 1 Clean both ends ofthe master standard, the V-bock and the tip ofthe micrometer spindle. Q ‘yO oo 2 Sel micrometer head (1) to approximately 12.800 mm. Put master standard (2) inthe V-block and push the end against fixed stop (A). Turn the ‘micrometer unt micrometer tip (B) comes in contact with master standard (2). NOTE: A this ime, the micrometer should read exacty 2.500 mm. Is nacessary according othe procedure in stops 4 tough 7 flowing, oes, no calibration is necessary Ifit does not read 12.500 mm, calibration 3 Tighten spindle lock (3). 4.Use spanner wrench (4) to loosen jeder knob (5) '5 Tur micrometer head (1) unt it reads exactly 12.500 mm. 6 Tighten speeder knob (6) nger tight Loosen spindle lock (3) and back thé Spinclé away fom the master stahdard: hold micrometer head (1) firmly and use spanner wrench (8) to tighten speeder knob (6) 7 Check the new seting, necessary, stat with'stop4 and do te adjustment procedure again Repair Of The 6V7899 Size Setting Fixture Group The size setting fature group should Be seht fo the manufacturer Tor'se/vée; The master standardland the Setting standards can also be sent separately, needed, to check ther accuracy. A letter shouldbe wth the retumed Tixture group, giving a description ofthe problem andthe date of purchase from Caterpilar. Fixture groups less than one year old wil be repaired under warranty, except for abuse. The cos of outof-warranty repairs willbe charged tothe owner. The gauge group should be sent to thé folowing repair center. Sunnen Products Co. 710 Manchester Ave St. Louis, MO 63143, USA Telephone No. (314) 781-2100 Pip-11145025 2072/08/25 06:56:10+03.00 'SMHS#2540001 (© 2022 Caterpliar Ine Caterpiar: Confidential Green