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Fundamentals and Type of Mechanism-1
Fundamentals and Type of Mechanism-1
Prof. D. M. Kulthe
MET’s Bhujbal Knowledge City IOT-P
dattakulthe26@gmail.com , 8698447676
Course Outcomes (COs)
➢ Competency
Theory of Machines
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
Examination Scheme
Theory Practical
ESE PA Total ESE PA Total
Max Min Max Min Max Min Max Min Max Min Max Min
70 28 30* 00 100 40 25@ 10 25 10 50 20
Units
1
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
References:
➢ R. S. Khurmi, J K Gupta, “Theory of Machines”, Eurasia Publishing House, New Delhi.
➢ S. S. Ratan, “Theory of Machines”, TMH Publications.
Fundamentals and types of mechanism
What is a Theory of Machines ?
forces which act on them. The knowledge of this subject is very essential for an
engineer in designing the various parts of a machine.
Theory of Machines
Kinematics Dynamics
Static Kinetic
Fundamentals and types of mechanism Sub-divisions of Theory of Machines
The Theory of Machines may be sub-divided into the following four branches :
1. Kinematics. It is that branch of Theory of Machines which deals with the relative motion
between the various parts of the machines, without considering the forces producing such
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
motions.
2. Dynamics. It is that branch of Theory of Machines which deals with the forces and their
effects, while acting upon the machine parts in motion.
3. Kinetics. It is that branch of Theory of Machines which deals with the inertia forces which
arise from the combined effect of the mass and motion of the machine parts.
4. Statics. It is that branch of Theory of Machines which deals with the forces and their effects
while the machine parts are at rest.
The mass of the parts is assumed to be negligible.
Definition
Fundamentals and types of mechanism
Term Definition
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
1. Kinematics It deals with the study of relative motion between moving parts
2. Dynamics It is study of forces acting on various parts of a Machine
3. Kinetics It is study of Inertia forces arises due to combined effect of mass & motion
4. Statics It is study of forces on various parts at rest (Where mass is negligible)
Machine
Fundamentals and types of mechanism
A machine is a device which receives energy in some available form and utilizes it to do some
useful work.
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
A machine is a thing that is created by people to make work easier. It is a tool or invention
which multiplies the effect of human effort
Mechanisms We Use
Everyday
•Actuators.
• Cams.
• Gears.
• Levers.
• Ratchets.
• Springs
This is done by making one of the parts as fixed, and the relative motion of other parts is
determined with respect to the fixed part.
Fundamentals and types of mechanism
MECHANISM
KINEMATIC PAIR
KINEMATIC LINK
KINEMATIC CHAIN
Kinematic Link or Element
Fundamentals and types of mechanism
Each part of a machine, which moves relative to some other part, is known as a kinematic
link (or simply link) or element
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
A link may consist of several parts, which are rigidly fastened together, so that they do not
move relative to one another
As shown in Figure piston, piston rod and
crosshead constitute one link ; connecting rod with
big and small end bearings constitute a second link ;
crank, crank shaft and flywheel a third link and the
cylinder, engine frame and main bearings a fourth
link.
Kinematic Link or Element
Fundamentals and types of mechanism
➢ A link or element need not to be a rigid body, but it must be a resistant body.
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
➢ Flexible Link
appreciable; they can be considered as rigid links.
➢ Fluid Link
2. Flexible link. A flexible link is one which is partly deformed
in a manner not to affect the transmission of motion. For
example, belts, ropes, chains and wires are flexible links and
transmit tensile forces only.
3. Fluid link. A fluid link is one which is formed by having a
fluid in a receptacle and the motion is transmitted through the
fluid by pressure or compression only, as in the case of
hydraulic presses, jacks and brakes.
Constrained motion
Fundamentals and types of mechanism
Constrained Motion is defined as a mechanical pair which is having definite motion with respect
to another element.
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
Example:
Square bar in a square hole
Shaft with a collar at each end in the circular hole.
A piston in the cylinder of an IC engine.
Types of Constrained motion
Fundamentals and types of mechanism
Example:
Circular shaft in a circular hole
as it may be either rotate or slide in a hole.
Both motions have no relationship with others.
Types of Constrained motion
Fundamentals and types of mechanism
completed by itself, but by some other means, then the motion is said to be successfully constrained
motion.
Example:
The motion of the shaft in a footstep
bearing becomes successfully constrained
motion when a compressive load is applied.
Kinematic Pair
Fundamentals and types of mechanism
The two links or elements of a machine, when in contact with each other, are said to form a pair. If
the relative motion between them is completely or successfully constrained (i.e. in a definite
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
Force - closed
Turning Pair Higher Pair
pair
Rolling Pair
Screw Pair
Spherical Pair
Types of Kinematic Pair
Fundamentals and types of mechanism
1. Sliding Pair :
When the two elements of a pair are connected in such a way that one can only slide relative
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
Examples :
➢ The piston and cylinder
➢ cross-head and guides of a reciprocating steam engine
➢ ram and its guides in shaper
➢ tail stock on the lathe bed
Types of Kinematic Pair
Fundamentals and types of mechanism
2. Turning Pair :
When the two elements of a pair are connected in such a way that one can only turn or revolve
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
about a fixed axis of another link, the pair is known as turning pair.
Examples :
➢ A shaft with collars at both ends fitted into a circular hole
➢ the crankshaft in a journal bearing in an engine
➢ lathe spindle supported in head stock
➢ cycle wheels turning over their axles
Types of Kinematic Pair
Fundamentals and types of mechanism
3. Rolling Pair :
When the two elements of a pair are connected in such a way that one rolls over another fixed
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
Examples :
➢ Ball and roller bearings
➢ Belt and pully arrangement
Types of Kinematic Pair
Fundamentals and types of mechanism
4. Screw Pair :
When the two elements of a pair are connected in such a way that one element can turn about
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
Examples :
➢ The lead screw of a lathe with nut
➢ Bolt with a nut
Types of Kinematic Pair
Fundamentals and types of mechanism
5. Spherical Pair :
When the two elements of a pair are connected in such a way that one element (with spherical
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
shape) turns or swivels about the other fixed element, the pair formed is called a spherical
pair
Examples :
➢ ball and socket joint
➢ attachment of a car mirror
➢ pen stand
➢ Joystick
Types of Kinematic Pair
Fundamentals and types of mechanism
6. Lower Pair :
When the two elements of a pair have a surface contact then relative motion takes place and
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
the surface of one element slides over the surface of the other, the pair formed is known as
lower pair
Examples :
➢ Sliding pairs
➢ Turning Pairs
➢ Screw Pairs
Types of Kinematic Pair
Fundamentals and types of mechanism
7. Higher Pair :
When the two elements of a pair have a line or point contact then relative motion takes place
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
and the motion between the two elements is partly turning and partly sliding, then the pair is
known as higher pair
Examples :
➢ A pair of friction discs
➢ toothed gearing
➢ belt and rope drives
➢ ball and roller bearings
➢ cam and follower
Types of Kinematic Pair
Fundamentals and types of mechanism
➢ Self closed pair. When the two elements of a pair are connected together mechanically in
such a way that only required kind of relative motion occurs, it is then known as self
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
closed pair.
The lower pairs are self-closed pair.
➢ Force - closed pair. When the two elements of a pair are not
connected mechanically but are kept in contact by the action of
external forces, the pair is said to be a force-close pair.
The cam and follower is an example of force closed pair, as
it is kept in contact by the forces exerted by spring and
gravity.
Kinematic Chain
Fundamentals and types of mechanism
When the kinematic pairs are coupled in such a way that the last link is joined to the first link
to transmit definite motion (i.e. completely or successfully constrained motion), it is called a
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
kinematic chain.
In other words, a kinematic chain may be defined as a combination of kinematic pairs, joined
in such a way that each link forms a part of two pairs and the relative motion between the
links or elements is completely or successfully constrained
Kinematic Chain
Fundamentals and types of mechanism
P = Number of pairs
l = No. of Link
l = Number of Links
Where, l = 2(P) – 4
j = Number of Joints
l = 2 (4) – 4
= 8 – 4 = 04
l = 2(p) - 4
Let, j = No. of Joint
j = 3/2(l) - 2
Where, j = 3/2 (l) – 2
= 3/2 (4) – 2
= 04
Hence prove that, it is a Kinematic Chain
Kinematic Chain
Fundamentals and types of mechanism
According to Grashof ’s law for a four bar mechanism, the sum of the shortest and longest
link lengths should not be greater than the sum of the remaining two link lengths
Fundamentals and types of mechanism
A single slider crank chain is a modification of the basic four bar chain
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
Link 1 & Link 2 : Turning Pair Link 3 & Link 4 : Turning Pair
Link 2 & Link 3 : Turning Pair Link 4 & Link 1 : Sliding Pair
Fundamentals and types of mechanism
3
2 Link 1 : Sliding Motion : Slider
Link 2 : Connects two slider : C.R.
Link 3 : Sliding Motion : Slider
Link 4 : Fixed link : Frame/Slotted Plate
1 4
Link 1 & Link 2 : Turning Pair Link 3 & Link 4 : Sliding Pair
Link 2 & Link 3 : Turning Pair Link 4 & Link 1 : Sliding Pair
Fundamentals and types of mechanism
We have already discussed that when one of the link is fixed in a kinematic chain, it is called a
mechanism. So we can obtain as many mechanisms as the number of links in a kinematic chain
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
This method of obtaining different mechanisms by fixing different links in a kinematic chain
is known as inversion of the mechanism.
It may be noted that the relative motions between the various links is not changed in
any manner through the process of inversion, but their absolute motions (those
measured with respect to the fixed link) may be changed drastically.
Inversions of Four Bar Chain
Fundamentals and types of mechanism
4. Pantograph
Inversion of Four Bar Chain
Fundamentals and types of mechanism
This mechanism is meant for transmitting rotary motion from one wheel to the other wheel.
Fundamentals and types of mechanism
4. Pantograph
A pantograph is a mechanism used to reproduce a motion or path
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
6. Pendulum Pump
Inversion of Single Slider Crank Chain
Fundamentals and types of mechanism
1
1
This mechanism consist of 4 links namely crank , connecting rod, piston and cylinder or
fixed frame. It has 3 turning pairs and 1 sliding pair
As the crank rotates about fixed centre then piston reciprocates in a cylinder
Inversion of Single Slider Crank Chain
Fundamentals and types of mechanism
2. Rotary I.C. Engine/Gnome Engine This mechanism converts rotary motion into
reciprocating motion .
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
The Whitworth quick return mechanism converts rotary motion into reciprocating motion,
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
but unlike the crank and slider, the forward reciprocating motion is at a different rate than
the backward stroke.
Construction :
In this mechanism, the link CD (link 2) forming the turning pair is fixed, as shown in Figure.
The link 2 corresponds to a crank in a reciprocating steam engine. The driving crank CA (link
3) rotates at a uniform angular speed. The slider (link 4) attached to the crank pin at A slides
along the slotted bar PA (link 1) which oscillates at a pivoted point D. The connecting rod PR
carries the ram at R to which a cutting tool is fixed. The motion of the tool is constrained along
the line RD produced, i.e. along a line passing through D and perpendicular to CD.
Inversion of Single Slider Crank Chain
Fundamentals and types of mechanism
When the driving crank CA moves from the position CA1 to CA2 (or the link DP from the position DP1 to
DP2) through an angle α in the clockwise direction, the tool moves from the left hand end of its stroke to
the right hand end through a distance 2 PD. Now when the driving crank moves from the position CA2 to
CA1 (or the link DP from DP2 to DP1 ) through an angle β in the clockwise direction, the tool moves back
from right hand end of its stroke to the left hand end. A little consideration will show that the time taken
during the left to right movement of the ram (i.e. during forward or cutting stroke) will be equal to the
time taken by the driving crank to move from CA1 to CA2. Similarly, the time taken during the right to left
movement of the ram (or during the idle or return stroke) will be equal to the time taken by the driving
crank to move from CA2 to CA1. Since the crank link CA rotates at uniform angular velocity therefore time
taken during the cutting stroke (or forward stroke) is more than the time taken during the return stroke
Inversion of Single Slider Crank Chain
Fundamentals and types of mechanism
In other words, the mean speed of the ram during cutting stroke is less than the mean speed
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
during the return stroke. The ratio between the time taken during the cutting and return
strokes is given by,
Inversion of Single Slider Crank Chain
Fundamentals and types of mechanism
end of the stroke. The forward or cutting stroke occurs when the crank rotates from the position
CB1 to CB2 (or through an angle β) in the clockwise direction. The return stroke occurs when
the crank rotates from the position CB2 to CB1 (or through angle α) in the clockwise direction.
Since the crank has uniform angular speed, therefore,
Since the crank link CB rotates at uniform angular velocity therefore time taken during the
cutting stroke (or forward stroke) is more than the time taken during the return stroke
Fundamentals and types of mechanism
6. Pendulum Pump
In this mechanism, the inversion is obtained
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
3. Elliptical Trammel.
2. Oldham’s Coupling.
1. Scotch Yoke Mechanism.
Inversions of Double Crank Chain
Fundamentals and types of mechanism
2. Oldham’s Coupling
An Oldham’s coupling is used for connecting
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
2. Oldham’s Coupling
The shafts are coupled in such a way that if one shaft rotates, the other shaft also rotates at the
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)
same speed. This inversion is obtained by fixing the link 2, as shown in Fig. . The shafts to be
connected have two flanges (link 1 and link 3) rigidly fastened at their ends by forging. The
link 1 and link 3 form turning pairs with link 2. These flanges have diametrical slots cut in their
inner faces,. The intermediate piece (link 4) which is a circular disc, have two tongues (i.e.
diametrical projections) T1 and T2 on each face at right angles to each other, The tongues on
the link 4 closely fit into the slots in the two flanges (link 1 and link 3). The link 4 can slide or
reciprocate in the slots in the flanges.
When the driving shaft A is rotated, the flange C (link 1) causes the intermediate piece (link 4)
to rotate at the same angle through which the flange has rotated, and it further rotates the flange
D (link 3) at the same angle and thus the shaft B rotates. Hence links 1, 3 and 4 have the same
angular velocity at every instant. A little consideration will show, that there is a sliding motion
between the link 4 and each of the other links 1 and 3.
Inversions of Double Crank Chain
Fundamentals and types of mechanism
3. Elliptical Trammel
It is an instrument used for drawing ellipses.
Prof. D. M. Kulthe, MET BKC IOT-P (8698447676)