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System 800xa / Advant OCS: Control Builder A 1.4 Installation
System 800xa / Advant OCS: Control Builder A 1.4 Installation
ABB may have one or more patents or pending patent applications protecting the intel-
lectual property in the ABB products described in this document.
The information in this document is subject to change without notice and should not be
construed as a commitment by ABB. ABB assumes no responsibility for any errors that
may appear in this document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential
damages of any nature or kind arising from the use of this document, nor shall ABB be
liable for incidental or consequential damages arising from use of any software or hard-
ware described in this document.
This document and parts thereof must not be reproduced or copied without written per-
mission from ABB, and the contents thereof must not be imparted to a third party nor used
for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and
may be used, copied, or disclosed only in accordance with the terms of such license. This
product meets the requirements specified in EMC Directive 2004/108/EC and in Low Volt-
age Directive 2006/95/EC.
TRADEMARKS
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tive owners.
3BSE066174R201 5
Table of Contents
Introduction.......................................................................................................... 33
PU410 Specification ............................................................................................ 33
Mechanical Installation........................................................................................ 36
Connection to AC400.......................................................................... 36
Connection to Engineering Station ..................................................... 36
Modify IP address of PU410 .............................................................. 39
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About This User Manual
General
Any security measures described in this User Manual, for example, for user
access, password security, network security, firewalls, virus protection, etc.,
represent possible steps that a user of an 800xA System may want to consider
based on a risk assessment for a particular application and installation. This risk
assessment, as well as the proper implementation, configuration, installation,
operation, administration, and maintenance of all relevant security related
equipment, software, and procedures, are the responsibility of the user of the
800xA System.
This user manual describes the installation of Control Builder A.
Control Builder A is a configuration tool for AC100 and AC400 Series Controllers.
Control Builder A can be installed in a 800xA system or separate from 800xA.
Feature Pack
The Feature Pack content (including text, tables, and figures) included in this
User Manual is distinguished from the existing content using the following
two separators:
3BSE066174R201 7
Warning, Caution, Information, and Tip Icons About This User Manual
Unless noted, all other information in this User Manual applies to 800xA Systems
with or without a Feature Pack installed.
Warning icon indicates the presence of a hazard that could result in personal
injury.
Caution icon indicates important information or warning related to the concept
discussed in the text. It might indicate the presence of a hazard that could result
in corruption of software or damage to equipment/property.
Information icon alerts the reader to pertinent facts and conditions.
Tip icon indicates advice on, for example, how to design your project or how to
use a certain function
Although Warning hazards are related to personal injury, and Caution hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore,
fully comply with all Warning and Caution notices.
8 3BSE066174R201
About This User Manual Terminology
Terminology
A complete and comprehensive list of terms is included in System 800xA System
Guide Functional Description (3BSE038018*). The listing includes terms and
definitions that apply to the 800xA System where the usage is different from
commonly accepted industry standard definitions and definitions given in standard
dictionaries such as Webster’s Dictionary of Computer Terms.
Term Description
AC 100 Advant Controller 100 - Advant (Master) family of
Controllers: AC 55, AC 70, AC 80, AC 110 and AC 160.
800xA for AC 100 Advant Controller 100 integration into Process Portal A
AC 400 Advant Controller 400 - Advant (Master) family of
Controllers: AC 410 and AC 450.
800xA for Advant Advant Controller 400 integration into Process Portal A
Master
Control Builder A Control Builder A is a configuration tool used to
configure and program the Advant Controller 100 and
Advant Controller 400.
800xA Product containing functionality for efficient control and
supervision of an automated process. Key functions are
presentation of process graphics, process dialogs and
presentation of alarms and trends.
3BSE066174R201 9
Released User Manuals and Release Notes About This User Manual
• Included on the documentation media provided with the system and published
to ABB SolutionsBank when released as part of a major or minor release,
Service Pack, Feature Pack, or System Revision.
• Published to ABB SolutionsBank when a User Manual or Release Note is
updated in between any of the release cycles listed in the first bullet.
A product bulletin is published each time System 800xA Released User Manuals
and Release Notes (3BUA000263*) is updated and published to ABB
SolutionsBank.
Table 1 lists the documents to be referenced.
10 3BSE066174R201
About This User Manual Released User Manuals and Release Notes
3BSE066174R201 11
Released User Manuals and Release Notes About This User Manual
12 3BSE066174R201
Section 1 Installation of Control Builder A
Installation Procedures
Required Software
Table 2. Required Software
3BSE066174R201 13
CBA Suite Installation Section 1 Installation of Control Builder A
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Section 1 Installation of Control Builder A 800xA Common 3rd Party Install
Click on CBA Suite Installation and the menu as shown in Figure 2 appears:
3BSE066174R201 15
Central Licensing System Section 1 Installation of Control Builder A
• ONB
One licence is required for each PC running On-line Builder.
Load Control Builder A licenses (.SLA file) into the licensing system with the
ABB License Entry tool:
Choose Start > All Programs > ABB Industrial IT 800xA > System > Licensing
> License Entry and then File > Load / Replaces Licenses.
Figure 3 shows an example of CBA licenses as presented in ABB Licence Entry
tool:
16 3BSE066174R201
Section 1 Installation of Control Builder A Control Builder A Products
3BSE066174R201 17
Control Builder A Products Section 1 Installation of Control Builder A
Use the Browse button to change the Configuration Path and the Installation
Path and the Project Path. But it is recommended to keep the default values.
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Section 1 Installation of Control Builder A Control Builder A Products
There are no more installation selections for Application Builder, Function Chart
Builder and Bus Configuration Builder. Additional displays for On-line Builder
are described in Additional Displays During On-line Builder Installation on page
22.
3BSE066174R201 19
Manual Installation Section 1 Installation of Control Builder A
Windows Firewall
Click on Configure Windows Firewall, see Figure 2, to configure the Windows
Firewall for the Control Builder A products. Only required if the computer will act
as a server.
Restart the computer after Control Builder A is installed before configuring the
firewall.
Manual Installation
A manual installation can be made as an alternative to the CBA Suite Installation
described in the previous section.
Click on Manual Installation in the Autorun display.
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Section 1 Installation of Control Builder A Manual Installation
Click on 3rd Party Software & Tools and click on 800xA Common Install to
install the software manually. See figure below:
AMPL PC & DB Element Library must be installed after Function Chart Builder
is installed.
3BSE066174R201 21
Additional Displays During On-line Builder Installation Section 1 Installation of Control Builder A
22 3BSE066174R201
Section 1 Installation of Control Builder A Additional Displays During On-line Builder Installation
Driver Installation
Figure 9 displays for about two minutes during the PU410 driver installation. 13
driver instances and 13 WudfHost processes (visible in the Windows Task Manager)
will be created by the driver installation.
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Engineering Board setup Section 1 Installation of Control Builder A
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Section 1 Installation of Control Builder A Server and Client Configuration
Controller
The communication between client and server is based on DCOM which require
some configurations described in the rest of this section.
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Server Configuration - DCOM Section 1 Installation of Control Builder A
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Section 1 Installation of Control Builder A Server Configuration - DCOM
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Server Configuration - DCOM Section 1 Installation of Control Builder A
6. Select Customize and click Edit... in the Launch and Activation Permissions
area.
7. Add the user group IndustrialITUser and check Allow option for all listed
permissions and click OK as shown in Figure 14.
allow access to CBA from Clients. This is applicable for the rest of the
configuration.
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Section 1 Installation of Control Builder A Server Configuration - DCOM
8. Select the Identity tab, check The launching user and click OK.
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Client configuration – Engineering Board Setup Section 1 Installation of Control Builder A
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Section 1 Installation of Control Builder A Client configuration – Engineering Board Setup
– Use the Move Up and Move Down buttons to rearrange the listed servers.
– Use the Test Server button to test the selected Engineering Board Server
as shown in Figure 17
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Client configuration – Engineering Board Setup Section 1 Installation of Control Builder A
– Locked by
If a server is locked, the locking user is displayed in the Locked by
control.
• Unlock
Use this button to unlock the server. Unlock is not allowed if the server is a
Connectivity Server.
The session established by this user is interrupted!
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Section 1 Installation of Control Builder A PU410 External Engineering Board
Introduction
The external RTA unit PU410 replaces the engineering board PU516. PU410 is a
standalone hardware unit which supports both single and dual point to point
connection via Ethernet. Single or redundant connection with MasterBus 300 is
enabled via RJ-45 connectors. It also has one port for direct connection to a AC400
controller.
PU410 Specification
• Connectors
– Two shielded RJ-45 connectors for 100Mbit/s full duplex communication
with the PC.(PC 1 and 2 ports)
– Two shielded RJ-45 connectors for 10Mbit/s half duplex communication
with MasterBus 300/300E or eDCN control network. (MB300/eDCN 1
and 2 ports)
– Two 15-pos DSUB socket connector for RS232 and RS422
communication with Control Builder A, CBA. (CBA port)
– One 9-pos DSUB socket connector for RS232 communication for debug
and upgrading of firmware. (SERVICE port)
• Power
100-230V AC, 50-60 Hz.
• Power consumption
Typical 12W without I/O connected. Maximum 25W.
• Size
HxWxD (mm): 45 x 433 x 243.
• Net weight: 3.2 kg.
3BSE066174R201 33
PU410 Specification Section 1 Installation of Control Builder A
Control Builder A
Power supply
Service
PC
PU400
3BSC970335R1
In case of rack assembly, place the PU410 unit so that the connectors and the
reset button are within reach.
Before returning the PU410 unit for maintenance or repair, always remove
accessories such as brackets and cables.
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Section 1 Installation of Control Builder A PU410 Specification
Rear View
PC MB300/eDCN
F P SERVICE 2 1 2 1 CBA DCN2 DCN1
R IP
IP R
Since the PU410 unit includes a supervised fan it is recommended to check the fan
and vacuum clean the unit from time to time.
If a fan problem is detected the red fault LED will be illuminated and the unit will
shut down. The red fault LED will still be illuminated until the unit is reset, even
if the fan problem disappears.
The red fault LED can illuminate for other problems as well.
The red fault LED will also illuminate for a few seconds at PU410 start-up.
3BSE066174R201 35
Mechanical Installation Section 1 Installation of Control Builder A
Mechanical Installation
The PU410K01 kit includes brackets for 19” rack mount and for floor or desktop
mounting.
Connection to AC400
Connect PU410 to AC400 controller directly by using CBA port or use the MB300
ports to connect via MB300.
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Section 1 Installation of Control Builder A Mechanical Installation
• Always use shielded Cat 5e (or better) twisted pair cross-over cables to reduce
electric noise disturbances. The maximum cable length is 30m but keep cable
length as short as possible.
• The default IP addresses of PU410 are for the PC 1 port 172.16.168.50 and for
the PC 2 port 172.17.168.50.
• The recommended IP address for the Network Interface Card, NIC, in the
Engineering Station is 172.16.168.1 with subnet mask 255.255.252.0 when
using single cable.
• The default IP address of PU410 and identical IP address of NIC can be used in
multiple Engineering Stations, as 172.16.168.x and 172.17.168.x are ‘local’ IP
addresses.
• When using dual cables, the IP address of the additional NIC in the
Engineering Station is recommended to be 172.17.168.1 with subnet mask
255.255.252.0. The status of the dual connection can be viewed in the RNRP
network event monitor, provided that RNRP is installed in Engineering Station.
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Mechanical Installation Section 1 Installation of Control Builder A
• When the connection between Engineering Station and PU410 is lost, e.g. due
to communication problem or power loss in PU410, it will be detected in the
Engineering Station after four seconds if RNRP is configured.
• The PU410 unit communicates with 100Mbit/s on the PC 1 and 2 ports. It is
recommended to configure the network interface card in the Engineering
Station to 100Mbit/s full duplex.
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Section 1 Installation of Control Builder A Mechanical Installation
• The IP address and subnet mask of PU410 can be modified by a tool, but this is
required only if Network area 10 (NetId 172.16.40.0) is already used in the
Engineering Station (refer to Modify IP address of PU410 below). RNRP
requires the IP address of the first port of PU410 to always start with 172.16 (in
PU410 FW version 1.0.1.0 and earlier). The default IP addresses of PU410 are
restored by pressing and holding down the reset switch of PU410 for about 20
seconds until the yellow IP LED is lit.
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Mechanical Installation Section 1 Installation of Control Builder A
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Section 1 Installation of Control Builder A Mechanical Installation
3BSE066174R201 41
Mechanical Installation Section 1 Installation of Control Builder A
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