Power FLant — C/e CENTUM VP Operations Training Manual Table of contents Chapter Topic Page Number ot. Introduction to Distributed Control System 2 02. Introduction to CENTUM VP “1 03. HIS Desktop Layout : 22 04. Operation and Monitoring Windows 32 05. Instrument Faceplate 36 os. Function Block Modes and Alarm Status 47 07. Tuning View 53 08. Digital instruments 63 08. Graphic View (Contro! Attribute) 72 40. Trend View 79 11. Graphic View 93 12. Alarm Processing 102 13. Windows for Operation and Monitoring 113 14. Message Processing 122 45. Consolidated Alarm Management Software (CAMS) 126Table of contents 1.1 Basic Contro! Loop 1.2 Process Control Methodology 1.3 Process Control Systems 4.3.4 Analog Control System 4.8.2 Digital Control System 1.4 Digital Control Systems. 1.4.1 Centralized Control System 41.4.2 Drawbacks of Centralized Control System 1.4.3 Distributed Control System . 1.4.4 Advantages of Distributed Control System 1.5 Distributed Control System 1.5.4 Yokogawa's Contribution Page Number 4 oan oaxrag 40a 1.1 Basic Control Loop In any process plant, the parameters gonerally mo ete... The transmitter converts the procesa Input Into a 4-20mA current signal. This slgt Input or process variable (PV) to the controller. The dealrod value Ia given as the se variable (SV) to the controller. The function of a contratior fo ta match the PV with the SV and make the deviation zero. In ordor to achieve this, the controliar checks the deviation continuously (DV=PV-SV) and tries to make the deviation zero. The controller generates the output or the manipulated variable (HV) based on the deviation. The genorated MV ia also In torms of 4-20mA current elgnal. ov fomporature, Pressure rad ara Lovel, Flow, Temperature, Pressure t point or set Flow controller Controller Output Current-to-pressure converter Process Verlable, Differential pressure trensmtter However the final contro! element In most of the cases is pneumatically operated control valves. Hence an l/P converter (Current to Pneumatic signal converter) Is used te convert the 4-20mA current signal to 3-18psl or 0.2 to 1 kg pressure signal which is used to operate the control valve. 1.2 Process Control Methodology For the controller to match the process value with the set value and calculate the manipulated value, various control methodologies are used. The commonly used control methodologles are: -eedbeck Control: It Is a control in whioh the controller continuously checks the deviation between the input and the set point and always corrects the Input to match the set point. jard Control: It 1s 2 control In which corrective action Is taken by measuring the disturbance ret tocty dehing tne final control element betore Itaffecta the process. Js a control which successively advances each control step in accordance with Sequential Controt: a predefined sequence.1.3 Process Control Systems A process control system comprises of mutt) Iple simple and complex contro! loops. Process control systems ara primarily classified ‘inte - + Analog Control Systems + Digital Control Systems 1.3.1 Analog Control System Analog control system uses operational amplifiers to do the control function, Operational Ampiifi ra . jperational Amplifier Set Point -- Final Control Element In an analog control system, the process parameters are measured by the transmitter. The transmitter generates 4 to 20 mA current signal corresponding ta 0 to 100% of the process parameter tereured. ‘This eignal Is converted to 1 to SV DC and given as input slgnal to the operational amplifier. seaeimaired set point is also given to the operational amplifier. The operational amplifier calculates tho output based on the input and the set point. The 4 ~ 20 mA current ‘output Is given to an WP converter and then to the final contro! element. ee Te Y109JA01-CSVPOP4.8.2 Digital Control System unotion. control fi ors to do the Digital contro! system use: * a j Set Point, igltal 4-20 ma 0c Pia 1.4 Digital Control Systems Digital Control Systems Bre further classitieg Into: * Centralized Systems (¢cs) * Distributed Controt Systems (Ocg) 1.4.4 Centralized Control System CC8 Is a centralized Control, centralized Monitor PUL 9 Syste, single ce U the relevant set points are Als0 given to th TEY109JA01-cavpopCentralized Control, Centralized Monitoring — ed Output Signals to Input Signals Flat from Field Set Points in 8 Centralized Control System, all the field inputs PV, to PV, are fed to a single CPU, the relevant set polnts SV, to SV, are also given to tho same CPU and all the outputs MV, to MV, are also taken from the same CPU. Hence if the CPU fails, the whole plant gets affected. 1.4.2 Drawbacks of Centralized Control Systam H the CPU fails the entire plant gets affected, * Redundancy concept is not available.1.4.3 Distributed Control Systom Pitas eyotam: a tribut 4 llzed monitoring sytem. In a Dial Syston, tne. Conta fneton satire petra wring fe et) coricalized Al tea fe Ieee ore a ane a single CPU. Instead they are distributed among muftiple CPU's. In Feterred as Field Control Stations (FCS). Input MVS Output Signals from sve ignals to Fiela sv Field Pyo Myo [Communication Bus svi SVn ‘Set Points LL ret us consider that there are n parameters from the fietd to b ‘The elgnal distribution le done as shown in tha fier * monltored and controtted in a plant, 1.4.4 Advantages of Distributed Contro} System * Gontrol function ls distributed among muttiple CPUs (Field Controt Stations), ‘one FCS does not affect the entire plant. Hence failure of * Redundancy is available at various tevets, * Flold wiring Is considerably tess. + Maintenance and trouble shooting becomes very easy, * Cost effective in the tong run. ‘TE Y1094A01-CSVPOP —_1.5 Distributed Control System In @ Distributed Control System, the control function Is distributed, but the monitoring is stilt centralized. The baste components of a DCS are: * Field Control Station. * Operator Station. = Communication Bus. Control Station): ‘The Fleld Control Station Is used to control the process. All the Instruments and interlocks created by software reside In the memory of the FCS. All the fleld instruments IIke transmitters and contro! valves are wired to the FCS. OPS (Operator Station): ‘The operator station Ie used to monitor the process and to operate various Instruments. ‘Communication Bus: Communication bus Is used to communicate between the Field Control Station and the Operator Station.1.5.1 Yokogawa’s Contribution t 3 orld. Cent 9 the world. Centum. Yokogawa were the ploneers In introducing the first Distributed Controt ee 4975. Yokogawa y was the first Distributed Control System Introduced by Yokogawa In line with the technological » continued its research in the DCS fleld and Introduced many systems In + development. % » » & & < < S § TEY109JA01-csypop2. INTRODUCTION TO CENTUM VP ee — TE Y109JA01-CSVPOPSeana a2 Page Numb: Table of contents 8 er 2.4 CENTUM VP 8 2.4.4 CENTUM VP System Components “ 2.1.2 CENTUM VP System Capacity 6 2.2 Operator Keyboard 16 2.2.4 Parts of Operator Keyboard 16 2.2.2 Window Call Keys Ww 2.2.8 Operation Control Keys 20 2.2.4 Other Useful Keys 2 TE ¥109JA01-CSVPOP13 2.4 CENTUM VP Pri Production evele 2 fee we tl aid essterttoy ec Organizer ™! ra) CENTUM VP Is the world’s first Windows Vista ready OCS. ‘The primary factors considered during the davelopment of CENTUM VP at Peto realize Ideal plant operation for customers. © Te gevelop new Operation & Monitoring Environment for operations which provide more meaningful Information. « Teincorporate a modern, simple, Intuitive look and feel. “The basic frame of the new CENTUM VP Hill Is designed to faollitate simple and easy access to the eight Information. ‘The system message banner at the top displays key Information such as alarms and guidance that everyone must be aware of, “The navigation bar to the left allows users to gotto the right information quickly and effictently. TE Y409JA01-C8VPOP‘The Intuitive consolidated alarm management system is now the standard alas ensuring role-based delivery of actionable, prioritized information and advisor rm viewer In the new HMI, ries, 2.1.1 CENTUM VP System Components. CENTUM VP DGS has the following minimum system components, The Field Control Station (FC8) This fs the interface between the field Instruments and the control room, This Is the component wh all the control functions are executed and henoe Is a very important and critical eomporent wt ‘he overall system. The Engineering / Operator Station (ENG / HI8) The operator controls the plant from here, The same component can be used to do the conf changes. The operator station or the Man Machine Interfaae (WMI) Ia called the Mercer Meron station (ENG). Both these components can realde in one hardware. TE ¥109JA01-CSVPOP15 VNET SYSTEM VNET / IP SYSTEM ENG/HIS ENG/His Fcs ‘The Communication Network ‘The FCS and HIS are connected via a real time control network. This communicates all the parameters to and from the Field Control Station to the Human Interface Station. The communication cable for the control network can be an Ethernet cable or V net / VL net cable. The type of communication cable used is decided by the FCS used In the CENTUM VP system. If the communication network is Ethernet based, the system Is called a V net /IP system and If Its V net or VL net based It Is called as a V net systom. 2.1.2 CENTUM VP System Capacity jaximum number of stations per domain 64 stations mum number of HIS per domain 16 stations Station number for HIS 4 to 64 Indescending order 4 to 64 In ascending order 16 per system 1 to 64 iaximum number of stations per system 266 per system nn LE EEE TE ¥109JA01-CSVPOPoe 2.2 Operator Keyboard Operator oa Keyboard is used along with the HIS for conventent operation. 2.2.1 Parts of Operator Keyboard Function Keys Function keys are used for one-touch operations only. These k etart application programs. An LED lamp and # space for cenlog ins nosighed aervice Revoton nerve gre provided on each key. A total of 82 keys are provided. roles Fanobon nme Window Call Keys These keys are used for calling various windows, Operation Confirmation Keys ‘These keys are used for verifying operations [verify Operation] key: Used for confining ‘and executing an operation. [Cancel Operation] key: Used for ‘canceling an operation. ursor horizontally and vertically. TE Y109JA01-CSVPOP7 Mode Select Key Switch ‘This key switch Is located at the the keyboard. top left of the keyboard and used for specifying the operation range of MODE OfF oN @ENG Onty the operation and monitoring functions specified in the system gonoratlon are allowed. ‘+ MODE-ON In addition to the functions above, modifying tho control parameters and other operations are allowed. +MODE-ENG All functions Including operations for the system maintenance functions are allowed. + MODE-OFF 2.2.2 Window Call Keys. ‘These keys are used for calling various windows. This displays the System Statua Overview, to allow confirmation of the system operation status. It indicates the system alarm message generation state by iis LED status. COPY | This Prints the image of the entire screen. SOP This toggles between the top and bottom positions of the operation and monitoring window group and windows general application window group. ‘TE Y109JA01-CBVPOP18 This cloaea al of the operation and monitoring windows and views except for ‘the System Message Banner. This Diepiaya the User-n dialog, window switching menu, operation menu and reset ‘monu all at once. . ‘AUX monu oan be oalled up by pressing down the following keys: {ALT (CTRLJ IF 1}. User in Window call menu Operation menu Preset window menu ‘This displays the Help dialog box dleplaying help related to the active window. ‘This displays the Process Alarm view to allow confirmation of the alarm content. tt Indicates the process alarm occurrence state by Its LED lamp Indication, ‘This displays the Operator Guide view or Operator Gulde Acknowledgement window. indloates the operator guide message generation stata by Its LED lamp. ‘This displays tho Graphic View with control attribute, ‘TE Y109JA01-CSVPOPa AETIP| oieptays tne Navigator window, 7 a | Deen, the hierarchy windows of the active window In ascending order of the sequence 4 defined In the window hierarchy. Displays the upper windows In the hierarchy of the active window. Displays the hierarchy windows of the active window ina descending order based on the window hierarchy definition. Displays the Graphic view with overview attribute, ‘TE Y109JA01-CSVPOP20 2.2.8 Operation Control Keya ‘Those keys are used to operate the instrument faceplate. ‘Switches the action target data in the manual mode (MAN) from the manipulated é ‘output value to the set point value. data Increases the target data. While the INC key ls being operated, the Increases by 4 % of the full scale every 0.2 second. The full stroke of the Index ‘canbe changed after every 20 seconds. Decreases the target data. While the DEC key Is being operated, the data decraases by 4 % of the full scale every 0.2 second, The full stroke of the Index can be changed after 20 seconds. Pressing this key with the INC key or DEC key quadruples the analog data increaseldecrease speed during INCIDEC operation. ‘mode (CAS) or semiautomatic mode this Key held down changes to the cascade. 'y with this key held down changes to the (SEMI). Pressing the AUT key with mode. Pressing the MAN ke) ‘Semiautomatic mod & ‘Changes the block mode to manual mode (MAN). || chances tho btook mode to automat mode (AUT). 2.2.4 Other Useful Keys — ‘TE Y109JA01-CSVPOP2 Cancels the operation. Used to move the cursor up and down or to right and left. Used to stop the buzzer sound generated by alarm output. Used to acknowledge the alarm. Calls up the name input dialog box. Used to erase dialog boxes. Triggers the same action as when the ESC Key 's pressed.8 i pp f® of? f™ ed 3. HIS DESKTOP LAYOUT _ TE Y109JA01-CSVPOP23 Table of contents Page Number 3.1 HIS Desktop Layout 24 3.2 System Message Banner 24 .3.2.4 Components of System Message Banner 25 3.3 Browser Bar 26 3.3.4 Access Area 27 3.4 HIS Desktop Area = nl TE Y409JA01-CSVPOP24 3.1 HIS Desktop Layout The display layout of aes 7 Desktop Area, ‘CENTUM VP HIS consists of the System Message Banner, Bt er Bar, and HIS ‘System Message Banner wheth oe em, Message Banner is always displayed at the top of the seréen, and shows the operator ‘whether any alarms have occurred in the plant. No window ean evertag ihe Syne Message Banner. Browser Bar oat Browser Bar is displayed in the let or right side of the screen, and has the role ae the launcher to SouheP various operation and monitoring windows. also helps the user to havea gon view of the aystem. Browser Bar can be minimized on the edge of the seraon, and be opcnea ve ae when itis needed. HIS Desktop Area Views and windows for operation and monitoring of the plant are shown in this area. 3.2 System Message Banner The System Message Banner Is always dleplayed at the top of the display, and presents alarm information and provides Instant access to frequently used views and priority features ey art eccurrence status s shown by colors and flashing of operation buttons, athe message diarcys ‘Among the most recent process alarms and system alarms, three unacknowledged atarm messages are displayed. ~oanosveopt=<“t*ts‘“sStSS TE Y109JA0‘System Message Banner will never be hidden behind ether windows, 3.2.41 Components of System Message Bannor ‘The System Message Banner consists of operation buttons, a message display area, a system status icon display area, a date and time display area and a usor information display area. (REE Process Alarm icon Indicates that the process alarm has occurred. The number of unacknowledged process alarm messages is displayed in the lower part of the icon when there are unacknowledged process alarms, Clicking this button will call up the process alarm view. SEA system Alarm icon indicates tat the system alarm has occurred. The number of unacknowledged system alarm Mromcaiges 1s dieplayed in the lower part of the icon when there are unacknowledged system alarms. Clicking this button wil call up the system alarm view. $EEERS operator Guide Message icon Indicates that the operator guide message has occurred. The number of unacknowledged operator guide messages is displayed In the lower part of the icon when there are unacknowledged operator Guide messages. Clicking this button will call up the operator guide view. Message Monitor icon Indicates that the message registored by the user has occurred among varlous messages of the Eequence message and the operation message, etc. This button lights up in groen when there are unacknowledged messay Clicking this button will call up the message monitor window. Ee TE Y109JA01-CSVPOP pip - cewo a ay ‘on the operation Tugs the esa on as the [COPY] Outputs he ent sereen image to the printer or file, This button has the same function key on the operation keyboard. Message Display Area oe Among the process alarm messages, annunciator messages and system alarm messages that have been generated, three most recent unacknowledged messages are displayed in the Message Display Area of the System Message Banner. 3.3 Browser Bar ‘The Browser Bar is displayed in the left or right side of the screen, and has the role as the launcher to. call up various operation and monitori system by showing the tree structu ‘organization. ing windows. It also helps the user to have a general view of the res of the operation and monitoring windows and the plant27 Browser Bar can be minimi: zed on the edge of Srows Igo of the sorcen, and be owser Bar consists ofthe accoss area, tolboxes andthe buttonarca, nn needes 3.3.4 Access Area The 'e access area is always displayed even if the Browser Bar is closed. The labels of individual toolbox The labels of lnc }oxes are displayed in the access area, Clicking a label displays the The access area consists of the Ov jervi %, The access arca consits of the Over oo " Tosl Box, Preset Ment Too! Bor, Too! Bullon Too! Box, “Window story Yoolbex OVERVIEW TOOL BOX ‘The Overview Tool Box displays all the windows in tree structure. Double click on the window list to ‘open the window. PRESET MENU TOOL BOX In the Preset Menu toolbox, the user can freely register the functions assignable to the function keys. The preset menu can be registered in the HIS Setup Window. When the preset menu Is registered in the HIS Setup window, the buttons are displayed in the preset menu toolbox. Glicking each button ‘executes the registered function. TOOL BUTTON TOOL BOX Dottone for calling up views and operating windows are displayed in the Tool Button toolbox. The following two display formats can be switched by the format select buttons. Icons: Displays tool buttons only. “List: Displays tool buttons and the description. TE Y109JA01-CSVPOP one ck‘Display format can bbe switched from here ICONS vase LIST The following operations can be performed using the too! buttons, “Calling up windows “Window operation “Calling up builders ‘The too! buttons displayed in the Too! Button toolbox and their functions are explained below: & ‘Closes all windows except the System Message Banner. Let Calls up the hierarchy windows of the active window in ascending order of the Sequence defined in the window hierarchy, Wa Calls up the upper window of the active window. Calls up the hierarchy windows of the active wind: low in descending oF Sequence defined In the window hierarchy. 19 order of the Row Calls up the System Status Overview view, Seater Calls up the Help window for the active operation and ‘monitoring window, TE Y109JA01-CSVPOP‘my Calls up the Process Alarm view. Calls up the Operator Guide view. Calls up the Graphic view with control attribute. Calls up the Graphic view with graphic attribute. Calls up the Graphic view with overview attribute. Turre Calls up the Tuning view. Calls up the Trend view. ‘ct Calls up the Process Report view. T. Gals up the Historical message report window. Histo“ita F Calls up the System View. Calls up the Recipe view. Calls up the Report Package. Calls up the long-term data archive dialog box. Calls up the active operation and monitoring window in large size. TE Y109JA01-CSVPOP30 ee Calls up the active operation and monitoring window in medium size. Toggles between the front and back positions of the operation and monitoring windows and the Windows general application windows. Calls up the image window. Switches the active window in sequence when multiple operation and monitoring windows are displayed. Calls up the builder related to the active operation and monitoring window. Calls up the control drawing builder for the active operation and monitoring window. 3.4 HIS Desktop Area ‘The HIS Desktop area displays various operation and monitoring windows. The desktop area consists of the Container window, Frame and View. Container window: The Container Window is the outermost structure of the HIS display and acts as a “board” to mount display elements (view) for display. r1xee wed? peskto?31 TU Frame: A Frame offers a framework to arrange several views for a certain function or purpose to allow effective operation. A frame is placed in a Container Window. View: A view is a component displayed in a Container Window. Views are arranged in a frame for display. In the full-screen mode, up to four views can be arranged in one frame.4. OPERATION AND MONITORING WINDOWS TE Y109JA01-CSvPop ee33 Neen Table of contents Page Number 4.1 Introduction to Operation and Monitoring Windows 34 4.4.4 System Defined Windows a4 41.2 User Defined Windows 34 34 4.2. User Login i TE Y109JA01-CSVPOP34 4.1 Introduction to Operation and Monitoring Windows CENTUM VP provides for various operation and mor ‘monitoring Operation and Monitoring windows provided by CENTUM VP HMI include: * System defined windows + User defined windows ring windows for convenience of operation and System defined windows are operation and monitoring windows built into the system. User defined windows are operation and monitoring windows whose display content can be defined as desired by the user at system generation, 4.1.1 System Defined Windows System defined windows are built into the system. They are provided by default, irrespective of the type of project. Few of the System defined windows are: + System Message Banner Instrument Faceplate View Tuning View Process Alarm View Message Monitor Window Process Report View System Maintenance Windows. 4.1.2 User Defined Windows User-defined windows can be defined in accordance with the target of operation and monitoring. They can play a central role during the operation and monitoring performed by the operator. Few of the User defined windows are: Graphic View (Control Attribute) Graphic View (Overview Attribute) Graphic View (Graphic Attribute) Custom Faceplate View Trend View Trend Point View 4.2 User Login CENTUM VP provides for default users and user login to the system, The operators performing the operations and monitoring functions are classified based on their authority. Each user is given a ilege evel and logs on to the HIS through a User Name and password, The HIS offers the following Pr default user names: USERNAME | PRIVILEGE LEVEL | DESCRIPTION OFFUSER St User name for monitoring data ONUSER. $2 Username for operation and monitoring dala ENGUSER 53 User name for maintenance TE Y1095A01-CSVPOP35 A user can log in to the CENTUM VP HIS from the User-In dialog box. From the User-In dialog box registering or changing password: | Feaistering or changi is, switching users (user-in), users log-out and shutting down Uist latnarninte User TERTUS Cer User information = Wsdsplayedhere ‘ef UserName OAL u 2S Log On password” tobe entered Ver That User information ‘The user name, user group, and the time when the user currently performing operation and monitoring logged in are displayed. Change Password This used when changing a password. Up to 32 single-byte alphanumeric characters may be entered asa password. User tt A.user logs in with the user name entered in the User-In dialog box. User Out ‘The user with the user name entered in the User-In dialag box logs out. Shut Down This is used to shut down Windows. This button Is displayed only when the user has logged in with th privilege level 83 (ENG User). a TE Y1095A01-CSVPOP5. INSTRUMENT FACEPLATE a]? TE Y109JA01-CSVPOP37 Table of contents Page Number 5.1 Instrument Faceplate 38 5.2 Calling Instrument Faceplate 39 5.2.4 Calling Instrument Faceplate from NAME Icon 39 5.2.2 Calling Instrument Faceplate from Window History Tool Box 40 5.3 Components of Instrument Faceplate 40 5.3.1 Comment Display Area a 5.3.2 Status Display Area a 6.3.2.1 Tag Mark a §.3.3 Parameter Display Area 42 5.3.4 Instrument Display Area 43 5.3.5 Operation Mark 43 5.3.6 Data Entry Dialog Call Button 44 5.4 Operations on Instrument Faceplate 44 5.4.1 SV Operation 44 5.4.2 Block Mode Change Operation 45 5.4.3 Data Entry Operation 4638 Ba 5.1 Instrument Faceplate The Instrument Facepl: . The at adicates the status of 9 function block in the form of a window. instrument faceplate displays the state Graphically and compa and data of a function block, an Instrument or contact VO tly om a window. vhen an instrument, automatically gots ere: Rot only for monitoris ‘operating the instrum inecri late window sinecring builder, the instrument facep! '9 on the type of the instrument. The Instrument Faceplate is used Ng but also for changing or Setting of parameters and changing modes by lent faceplate. The figure below shows examples of various Instrument Faceplates. CSS BT-DELIVERY PRssc ERROR-S¥ Frc202 Material D Flow contro1 Ee = A a E 4 Baa OFF . « o ° °° lous display types. The display types are function blocks are classified into vari groupes Sccording to their display charactoristios. The display types ar * Analog type Such as ID controller block family. * Such as The. Postion Motor Control Block (MC-2), Switch Instrument Block with 1 Output (80-1) and Batch Status Indicator Block (BS) ——rr—— TE Y109JA01-CSVPOP39 > Faceplate block type Sachras Extended §-Push-Button Switch Block (PBSC), Tripto-Pointer Manual Station Block (INDSTS) and Extended Hybrid Manual Station Block (HAS3C). + Data display type Such as Sequence Table Block (ST16). 5.2 Calling Instrument Faceplate be directly Instrument faceplate window can be called on any window and the instruments can ‘operated from this window. 5.2.1 Calling Instrument Faceplate from NAME Icon To call an instrument faceplate, select the NAME Icon. Type the Tag Name of the instrument and click on Call. The Instrument Faceplate is displayed.40 5.2.2 Calling Instrument Faceplate from Window History Too! Box . Hf a faceplate has The Window History tool box lists up to 30 calls of viows or frames ar winsiows I 2 facet ready been called, double clicking on the line of the display history log op‘ “ 7 ecpeigsesl) pac tine Momaiieclereie “Double tick to” ‘pen the faceplate ” 5.3 Components of Instrument Faceplate The instrument faceplate consists of the following components; + Comment display area + Status display area + Parameter display area + Instrument. display area + Operation mark * Data input dialog box call button TE Y109JA01-CSVPOP41 Comment display” area EusTaRT Status display — Parameter display area ~~ Tastrument ! . display arca } . “Operation mark : : Data input epasven aneeen _ exposes narnt. button = + ° The following section describes each component displayed in the instrument faceplate. 5.3.1 Comment Display Area The Tag name and Tag comment fall in this area. Tag Name - The tag name assigned to the function block is displayed on the instrument faceplate. Tag Comment - The tag comment assigned to the function block is displayed on the instrument faceplate. The user can specify a desired tag comment. §.3.2 Status Display Area The tag mark, block mode, block status, alarm status, calibration status and alarm ON/OFF status is displayed in this area. 5.3.2.4 Tag MArk This mark indicates the tag priority level of the displayed function block. All function blocks are provided with tag marks to reflect their priority levels. The table shows the relationship between tag marks and tag priority levels. —_—_— SSeS TE ¥109JA01-CSVPOP42 PRIORITY TAG MARK. Important Tag Ordinary Tag Auxiliary Tag 1, Auxiliary Tag 2 The display color of the tag mark indicates the alarm status of the function block, The table shows the relationship between tag mark display colors and alarm status. COLOR | PROCESS STATUS EXAMPLE OF ALARM STATUS Blue ‘Alarm Output Off ‘AOF Red ‘Alarm Occurrence 1OP,OOP,HH,HI,LL,LO, Yellow | Alarm Occurrence ‘DV,VEL,MHI,MLO. Green | Normal NR | White Function Block that has no alarm function 5 ] ‘Gray | Communication Error : 5.3.3 Parameter Display Area ‘The process data of the data items like process value (PY), are displayed inthis area. aE) SECONDARY co NTROLLER set value (SV) and manipulated value (MV) Manipulated Value PROHIBIT. * Se TE Y109JA043 §.3.4 Instrument Display Area The Instrument Display Area primarily consists of the Instrument Faceplate Scale. This is a display scale used for bar graphs and pointers. The high/low limits, reverse scale display, and the number of divisions of scale can be viewed from here. COSERNT) ictiaaeelh Feo0t sxcenpany co NTROLLER Output High Limit index ponter Menipulated | value Output Low Limit. index pointer ieee 77" Stale Low ProMISIT. ¢ 5.3.5 Operation Mark The operation mark is a mark with comment attached to an Instrument faceplate. It can temporarily change the operation status (permission/prohibition) of the instrument faceplate, ‘When an operation mark is attached to a function block, a colored label Is attached to the instrument faceplate. The operation permission/prohibition status of the Instrument faceplate may be temporarily changed. Attaching or removing an operation m: box called up from the Tuning view. ark may be carried out in the operation mark assignment dialog oe TE Y109JA01-CSVPOP44 —e___ 5.3.6 Data Entry Dialog Call Button Chick here to open the dn entry dislog box: he data entry dialog box call button on the instrument faceplate is used to call up the data entry dialog box. Clicking the button displays the data entry dialog box. The data entry dialog box is used to change data values displayed on the instrument faceplate. 5.4 Operations on Instrument Faceplate The following operations may be performed on the instrument faceplates displayed in the active window: + SVOperation «Block mode change Operation + Data Entry Operation 5.4.1 SV Operation The set point value can be changed: + Byclicking on the SV pointer * Bycclicking on the Set Value In the Parameter display area «From the data entry dialog box{licking on Set wees ‘clicking on sv” pointer ~ chide here to ‘open ata entry «, ialog box “Click.on the block ‘mode to change “selact tho dosirod 5 mode * cas mode” On clicking the block mode, a dialog box for changing the block mode will be displayed. The block mode can be changed from her: eee ee eee TE Y109JA01-CSVPOP46 a 5.4.3 Data Entry Operation bo aot by the data entry operat r i ts can n, limits and index lirnil All the other parameters like MV, alarm he ata “click on TEM to select the parameter Click here to open the dota entry dialog eo Select the desired parameter and enter the valve Click on the data entry diatog box call button to open the data entry dial i t the desired parameter. ry dialog box. Click on ITEM to selec!6. FUNCTION BLOCK MODES AND ALARM STATUS ‘TE Y109JA01-CSVPOP frp-ce48 oer ee en EEE Table of contents Page Number 6.1 Function Block Modes a8 6.1.1 Manual Mode (MAN) 49 6.1.2 Auto Mode (AUT) 49 6.1.3 Cascade Mode (CAS) 2 6.1.4 Primary Direct Mode (PRD) 50 6.1.5 Initialization Manual (IMAN) so 6.2. Function Block Alarm Status 51 6.2.1 Process Alarm Status = 6.2.2 Alarm Output Off : 52 TE Y109JA01-CSVPOP6.1 Function Block Modes Block mode indicates the current mode in which an instrument is operating. There are different modes available for an instrument. + MAN (Manual) * AUT (Auto) + CAS (Cascade) PRD (Primary Direct) srcoupant co NTROLLER 6.1.4Manual Mode (MAN) Br oa {n this mode the instrument or function block needs to be manually operated. ARM The manipulated value (MV) or set value (SV) can be changed by the user. In manual mode, the MV pointer appears in red colour and the SV pointer appears in yellow colour. ee [az 6.1.2 Auto Mode (AUT) In this mode the operator would provide the desired set point, The instrument would respond automatically to the PV changes based on the set point given by the operator and would generate the MV values. : 7 ae S 500.0 In Auto mode, the SV pointer appears in red colour and the MV pointer appears in yellow colour. While the SV of the instrument can be changed, the MV cannot aan be changed by any method in this mode. 6.1.3 Cascade Mode (CAS) 390.0 tna cascade loop the output of the primary controller (MV4) goes as set point of the secondary controller (SV2), The output of the secondary controller «v2) to0-0 ‘goes to the final control element. For a cascade loop, the primary controller can be in AUT of MAN mode, but the fee secondary controller has to be in CAS mode. In cascade mode both the SV and MV pointers appear in yellow color. Both the SV and MV cannot be changed. TE Y109JA01-Csvpop50 a eeeeeeeeSSSSSSSSSSSSFSFFFee 6.1.4 Primary Direct Modo (PRD) Innormal cascade mode the output of the primary controller (MV4 ) does as set point of the secondary controller (SV2). The output of the secondary cor ntrolicr (MV2) goes to the final control element. In PRD mode the output of the primary controller (MV1) direct tly goes to the final control element. The secondary controller is bypassed and cannot be operated, ‘The PRD mode can be set from the tuning view of the secondary controller, 6.1.5 Initialization Manual (IMAN) IMAN is not a mode status, but a mode sub-status. {na cascade loop, if the cascade is broken by taking the secondary controller from CAS to either AUT or MAN mode, IMAN appears as the mode sub status of the primary controller IMAN indicates that * Cascade loop is broken + Primary controller is bypassed ‘+ Primary controller cannot be operated due to SV tracking, In SV tracking the output of the primary controller (MV1) automatically tracks the set point of the secondary controller (SV2) to have bump less transfer to CAS mode, The primary controller can be brought out of IMAN mode by changing the mode stalus of the secondary controller to CAS. The primary controller will automatically come out of IMAN mode 2° start functioning normally. a TE ¥109JA01-CSVPOP5 ee EEEEEEEEEEEEREEE 6.2 Function Block Alarm Status Alarm processing in a DCS can be classified into two typos: System Alarm © Process Alarm System Alarm The system alarm notifies operator of the abnormalities in the hardwaro and communication errors. The type and contents of the system alarm are predetormined. Process Alarm The process alarm notifies operator of the occurrence and recovery of abnormality in the process. The type and contents of the process alarm are predetermined. When an alarm occurs, the alarm is indicated on the faceplato, tuning view, System Message Banner and is also listed in the Process Alarm View. It indicates a color change and an audible buzzer sound. 6.2.1 Process Alarm Status ‘The table shows the list of process alarms that an instrument can have. It also indicates the settings required for the alarms and the colar change when the alarm occurs. The settings for the process alarms can be set in the tuning view. ‘ALARM | PROCESS ALARM TTEMTO BESET | PVBAR TAG STATUS| STATUS SETTINGS | INTHETUNNG | COLOR | MARK view COLOR NR PROCESS — — GREEN | GREEN NORMAL HH __| PVVERY HIGH HH RED RED HI PV HIGH, PH RED RED Lt __[ PV VERY LOW te RED REO. LO PV LOW PL. RED. RED. Dv+r | DEVIATION DL DEVIATION | YELLOW | YELLOW ALARM, MT. VEL+- | VELOCITY ViveLocity | YELLow | YELLOW ALARM. LIMIT. MHI MV HIGH MH YELLOW | YELLOW MLO ‘MV LOW ML YELLOW | YELLOW ToP+- | INPUT OPEN | INPUTISOUT | CHECK RAW RED RED OF RANGE | VALUEIN TUNING VIEW. ‘OOP | OUTPUT OPEN | OUTPUTLINE — RED RED ISOPEN The alarms are displayed on the faceplate or tuning view based on priority. The highest priority alarm appears on the faceplate while the remaining alarms are displayed in the System Message Banner.The alarm priority is as shown: + 1OPIOOP * HAIL + HILO + DV#IVEL+ + MHIMLO TE Y109JA01-CSVPOP52 nee 6.2.2 Alarm Output Off Normally when an alarm occurs + The tag mark changes color depending on the type of the alarm. + Audible alarm is heard. + The alarm status (HI/LO/HHILL etc... alarm view. is displayed on the faceplate, tuning view and process When the alarm needs to be put off, the Alarm Output Off is used. It is not a process alarm but an alarm sub status. The alarm can be put off from the tuning view. ‘Tag mark color change Ts to dark blue but ‘alarm status Is. displayed on faceplate ‘Alarm status is “ displayed on tuning Sd PCa aE In Alarm Output Off (AOF) mode ‘© The tag mark changes to dark blue cotor irrespective of the alarm. + Audible alarm is put off. «The alarm status is displayed only on the instrument faceplate and tuning view. «All the alarms status except IOP & OOP on the instrument is not listed in the process alarm view or in the System Message Banner,7. TUNING VIEWhadnt ond LS a 1 CCE ae ST: “ ee Table of contents Page Number 7.1 Tuning View 55 7.2 Calling Tuning View 55 7.2.1 Calling Tuning View from HAME Input Tool Box “ 7.2.2 Calling Tuning View from Window History Too! Box “ 7.2.3 Calling Tuning View trom Faceplate ‘7 7 Calling Tuning View from Tool Button Tool Box 67 7.3 Components of Tuning View 58 7.3.4 Toolbar of Tuning View 58 61 7.3.2 Parameter Display Area Tevionsoveswor7.1Tuning View The Tuning view displays a detalled control status for individual function blocks. This window can be used for monitoring and be used to change tuning parameters, It can also be used for attaching and removing operation marks. The Tuning view is automatically ereated when a function block is created on the Function Block Overview Builder. 7.2 Calling Tuning View ‘Tuning View can be called on any window and the parameters can be directly sot from this window. 7.2.4 Calling Tuning View from Name Input Tool Box To call a tuning view, select the NAME Icon. Tho syntax for calling the tuning view is: TAGNAME space ‘TUN. The window size can also be specified if required, In such a case the syntax would be: + TAGNAME A TUN 4 {-SL} to open a large size view + TAGNAME 4 TUN 4 {-SM) to open a medium size view ‘TE Y109JA01-CSVPOP pip- c#“click on coll to Satine tng open tenting vow view trom here - 7.2.2 Calling Tuning View from Window History Tool Box Tre atindow History tool box lists up to 30 calls of views or frames or windows. If a tuning view has slready been called, double click an the line ofthe display history tog to openthe tuning view. oli wicca, “Double cek to open the tuning view TE Y109JA01-CSVPOPon ne 7.2.3 Calling Tuning View from Faceplate d from the faceplate. Right click on the If the faceplate is already opened, the tuning view can be calle: faceplate to open the menu. Select Tuning to open the tuning view. Fug eta to op ae 7.2.4 CALLING TUNING VIEW FROM TOOL BUTTON TOOL BOX If the faceplate is already opened, the Tuning View can be called from the Tool Button tool box. Click ‘on the Tuning icon to open the Tuning View. The tuning view of the particular instrument would be opened. - , se “ck onreningts » coon tibg ~ ‘TE Y109JA01-CSVPOP58 7.3 Components of Tuning View id Tho Tuning View consists of a toolbar, parameter display area, tuning trend display area an instrument faceplate. 7.3.1 Toolbar of Tuning View Bv Wy & (she OH Hard Copy Button & This button outputs the image of the Tuning view currently displayed, Acknowledge Button This button acknowledges the alarm genevated in the function block that is displayed. v . Reserve Button When this button is pressed down, the tuning trend data continues to be collected even Ey when the Tuning view is closed; and the tuning trend is displayed when the Tuning view is called up the next time, This button can be used when the tuning trend is displayed. Stop /Resume Button SY When this button is pressed down, the tuning trend i __ the display, return the button to its original state. When the button is returned to the original state, the tuning trend display resumes from the present time. play pauses, To resume updating . ¢ These buttons can be used to enlarge or reduce the tuning trend graph afte Le display. Primary Direct Mode Button Clicking the PRO button changes the function block to the primary di - i When this button is elicked, a dialog box appears to prompt for tive Gheralora case rmati ° Gn confirmation, the block made changes to PRD. jirmation.424 Alarm Output Off Button bl Clicking this button changes the function block mode to Alarm Output Off (AOF) mode and suppresses the alarms. When this button is clicked, a dialog box appears to prompt for operator's confirmation. To return to the original state, click this button again. Calibration Button Clicking this button may change the data status to calibration status. When this button is GAL clicked, a dialog box appears to prompt for the operator's confirmation. Fao rosary ea Pee) SL a ea Ea TE Y109JA01-CSVPOPoo Toreturn tothe original state, click this button again, When an instrument is putin CAL mode. CAL appears on the ir instrument faceplate, The PV bar : changes to cyan colour, J) The Instrument automatically comes to MAN mode, 2 fhe sctuat transmitter input fs bypessod . ment can be changed, : hecking on the instrument are bypassed, =] Operation Mark THA The operation mark is for notifying the user oaiuipment maintenance,” “malfunctioning” sag instrument faceplate or tuning view the operate: of function block conditions such as ‘operation prohibited.” By looking at the ‘ean be made aware of the function block This button calls up the Operation Mark Assignment dialog box. Glicking on the Operation Mark button opens the Operation Mark Assignment dialog box. The operation marks created would appear in the dialog box cra 100.0 0.0 ry Tr) 100.0 Select Setting, and setect the operation mark to be assigned to the instrument faceplate and click the [0K} button. TE Y109JA01-CSVPOPSp Control Drawing Button Clicking this button calls up the Control Drawing view. — RAWButton Fa] This button calls up a dialog box to display RAW data RAW is actual input in terms of %. 4mA from the transmitter will be indicated as 0% input and 20mA from the transmitter will be indicated as 100% input. PV is actual input in terms of engineering ut 7.3.2 Parameter Display Area ‘The present values of the function block parameters are displayed in the parameter display area of the Tuning view. The types of displayed parameters vary with the type of function blocks. TE Y109JA01-CSVPOP 7 *~ 7 :62 a , Only the tuning parameters indicated with a *= *in the tuning view ean be changed The Tuning view is used to set up the alarm setting as well as the loop tuning parameters.8. DIGITAL INSTRUMENTS 636 a eeeeeSSSSSSSFSFSe Table of contents Page Number 8.1 Contact Input 86 8.2 Contact Output 66 8.3 Software Switches 68 8.3.1 Common Switches 68, 8.3.2 Global Switches 68 8.4 Switch Instrument 69 8.4.1 SIO Normal Operation 69 8.4.2 SIO Abnormal Operation (ANS+) 71 8.4.3 SIO Abnormal Operation (ANS-) 165 8.1 Contact Input Contact inputs are process inputs which handle ON/OFF signals auch as DC voltages and currents. The ON/OFF signal is a digital value of either 0 or 1, which together with an Indication of the quality of that value, shows the status of the process data item. Contact input modules are classified into the following two types according to the input signal. *Status input module Used for monitoring the status of contact inputs. ON/OFF status of Input contact signals is used as the measured value (raw data). *Pushbutton input module Used for the input signal from pushbutton switches where tho signal status change from ON to OFF or vice versa is momentary. Contact Inputs are used to indicate: + ON/OFF status of pumps, motors, heaters, etc. + OPEN/CLOSE status of on-off valves. pee ‘The faceplate of contact inputs is as shown. The faceplates can | be called from the Name Input Too! Box. rt eee . 1 ‘%ZnnusceSddss where, | \ ‘%Z- Process Input/Output nn - node number u - YOunit number 's_- Slotnumber cc - Channel number S -Station dd - Domain number ss - Station number66 { potential froo contact is taken from the equipment uncer operation In the field to Indicate whether tho equipment is running oF not. In caso of valve, contact is takon from limit switches to indicate Whethor the valve is opon or closo in tho fiold al any point of imo. Theso signals are wired as contact inputs to the system, When tho digital input procoss value In 4, It Indicates that physically the con! Connected to the Digital input card is closed In tho field, — ame | 1 Fleld Input is closed | ‘and process value i ist Ston ~~ Put Clesee Field input is open” and process value 180 + . When the digital input process value Is 0, it indicates that physically the contact connected to the Digital Input card is open in the field. 8.2 Contact Output Contact outputs are process outputs which handle ON/OFF signals such as DC voltages and currents The ON/OFF signal isa digital value of either 0 or 1, which together with an indication of the quality ar” that value, shows the status of the process data item, ” Contact Outputs are used to: + Switch ON/ OFF pumps, motors, heaters etc + OPEN/CLOSE on-off valves. ‘TE Y109JA01-CSVPOP —67 oo The system code for process output: %ZnnusceSddss where, ‘%Z.- Process InpulOutput ‘nn - node number u_ = fOunit number s_ - Slotnumber ce - Channel number S Station dd - Domain number 88 - Station number The faceplate of contact outputs is as shown. The faceplates can be called from the Name Input Tool Box. Each contact output is physically connected to a relay. This relay is in turn Connected to the equipment or solenoid inthe field. When the digital output process value is 4, the relay connected to the digital | output is energized. Hence the equipment or the solenoid connected to the relay is energized. 7 A When the digital output process valu a — 0, the relay connected to the digital When process output is de-energized. Hence the value is 1, output is equipment or the solenoid connected to Sized the relay is also de-energized. energi: OFF When process value is 0, output is a de-energized Ss — - TE Y109JA01-CSVPOP64 _—_—_— 8.3 Software Switches 's internal zoflware. Software inputs/outputs are virtual inputs/outputs that are provided by the reosnee These software inputs/outputs also called as internal switches are classified into: + Common switches * Global switches ications, ‘Switches are used to store intermediate variables in the interlocks. Switches are used for app like Auto / Manual selection, pump selection, speed selection, bypass selection etc. 8.3.1 Common Switches ; ical Common switches are internal switches used by various contro! functions to save te eee oat Se an ECS. The logical value of a common switch i not directly output to an external FCS, are used by various control functions in an FCS for condition testing and status manipulation. The System Code for Common switches is: %SWxxxxSddss ‘%SWroox - Switch number (0001 - 4000) dd - Domain number ss - Station number Gammon switches with element number %SW0001 to %SWO400 are fixed as system switches, Common switches with element number %SW0401 to %SW4000 may be freely defined by users 8.3.2 Global Switches $,afobal switch is an internal switch with the same logical value on all stations in the same domain, The value of global switch assigned to the present station can be checked and defined from any application on a station. Up to 256 write-enable global switches can be ‘assigned to each station, The System Code for global switches is: %GSxxxxSddss ‘%GSxxxx - Switch number (0001 - 0256) dd ~ Domain number ss - Station number TE Y109JA01-CSVPOPGee. System Pay Nate LITERAL AT c+ Alatm Current Value Hoe y 1 sa OO7EH1 01 a -SALNOSSOL01 0 SHLOLSHLOL 1 9 MTS Q desired view to ‘open TE Y109JA01-CSVPOP.n Se 9.3 Control Group View Details The contro! group view is used to display multiple instrument faceplates. A maximum of 8 or 46 instrument faceplates can be displayed in one Control Group view. Normally the instruments can be monitored and operated from this view. An 8 faceplate control group view shows normal width of Instrument Faceplates, All the data Fegarding the instrument can be viewed and operated upon. Double click on the Instrument faceplate to open the individual faceplate view. Monitoring and ‘operations can also be done from the faceplate view. 9.3.1 Assigning Instruments While operating from the control group view, new faceplates can be added or existing faceplates can the Control Group view. Aa nctrumen can be assigned from the Faceplate Assignment icon. In the Faceplate Assignment dialog box that opens, the tag names can be modified. a TE Y109JA01-CSVPOPB Clik on Foxeolate vi . Assert eon the Faceplate Assignment dialog box that opens, the Tag Name of the instrument that needs to be wed can be entered. If a faceplate is to be removed, that can also be done from the Faceplate Assignment dialog box. The assignments made from the Face; plate Assignment dialog box are temporary assignments and are retained til the HiSis powered off. ‘TE Y109JA01-CSVPOP ———10. TREND VIEW pip~ ck a TE Y109JA01-CSVPOP80 — Table of contents Page Number 40.1 Concept of Trend View a 10.4.1 Structure of Trend Recording 4 10.1.2 Trend Format 83 10.1.3 Sampling Period e4 10.1.4 Recording Span 64 10.2 Calling Trend View 85 10.2.1 Calling Trend View from NAME Input Too! Box 85 10.2.2 Calling Trend View from Window History Tool Box 86 10.2.3 Calling Trend View from Faceplate 86 10.2.4 Calling Trend View from Tool Button Tool Box 87 10.2.5 Calling Trend View from Overview Tool Box 87 10.3 Components of Trend View 88 40.3.4 Toolbar of Trend View 88 10.3.2 Trend Graph Display Area 80 10.3.3 Legend Area 90 ‘Te v4na.1404-CSVPOP eed81 $$ 10.1 Concept of Trend View The Trend view can be used for displaying various graphs of process data changed along with time axis. The change of process data with respect to time is referred to as trend data. On a Trend view, up to 8 trends of process data can be displayed. 10.1.1 Structure of Trend Recording By using the Trend Recording function, process data such as temperature, pressure and flow rate coming into the Control Station are gathered by the HIS, and the time-series changes in the process data are displayed as a graph (trend graph). The trend recording consists of: + Trend data acquisition + Trend data display + Closing processing TREND DATA 1 TREND DATA 8 ‘The Trend Recording has a three-layer structure: + Trend Block * Trend Group * Trend Pen Acquired trend data can be displayed as graphs in the Trend View and the Trend Point View. i ists of 16 groups or IM VP provides for up to 50 blocks of trend per HIS, Each block in turn cons! 6 trend views. Under each group, up to & trend data can be assigned. Thus the trend data for up to 6400 pen can be recorded. TE Y109JA01-CSVPOP82 Lae nnneneaeaineinennen nn AORRmn TREND BLOCK The type of trend data acquisition and sampling period are specified for each trend block in the builder. Of the 60 trend blocks, 26 blocks can be defined as the trend format of “Continuous-Rotary Type", “Batch-Stop Type” or "Batch-Rotary Type”. The remaining 24 trend blocks can be defined as the reference of the trend data acquired by other HIS. TREND VIEW Eight pens of trend data can be assigned to a Trend View. A trend block has 16 trend views. 1200 1210 TREND POINT VIEW ys data for a single trend pen. The Trend Point view is called up from the Trend View and displa: 1243 1214 TE Y¥109JA01-CSVPOP83 Ce 10.1.2 Trend Format ion can be specified for the following 4 types: Trend data acqu -Continuous-Rotary Type -Batch-Stop Type *Batch-Rotary Type +Other-Station-Reference type (Other Station Acquisition Trend) Continuous-Rotary Type In this type, the trend data are acquired constantly. After the HIS is started, the data acquisition is started automatically and continued until the HIS is shutdown. The acquired data will be retained even if the HIS is shutdown. “Data Acquisition “DataAcauistion starts automatically eontirves by - Bae qveeviiting the oldest . : ing t After the maximum number of samples is reached, the data acquisition continues by overwriting the oldest data with new data. . Batch-Stop Type Using this type, trend data acquisition starts and stops according to the received commands. If no stop command is received, the data acquisition will stop automatically after acquiring the maximum number of samples. Batch-Rotary Type trend data acquisition starts and stops according to the received commands. Once Using this type, e a mber of started, the data acquisition continues until a stop command Is received. If the maximum nut samples is reached before receiving a stop command, older data are overwritten with new data. FF84 NT Other-Station-Reference Type (Other Station Acquisition Trend) Using this type, the trend data acquired by other HIS are referenced in trend block units. Trend configured in HIs0164 HISO164 Same trend referenced by HIS0163 HIs0163 10.1.3 Sampling Period Jie campling period of trend data is definod for each trend block in the Properties sheet of the Trend Acquisition Pen Assignment Builder. ‘The sampling period for the trend blocks can be: + 4second + 10 seconds + Aminute + 2minutes + Sminutes + 40 minutes The number of trend blocks that ean be specified for the ‘samplin, minutes, or 10 minutes is 18 in total, The number of tren blocks Periods of 1 second or 10 seconds is 8 in total, 10.1.4 Recording Span 9 periods of 1 minute, 2 minutes, § that ean be specified for: the sampling The Recording Span is dete mined by the specified sampling period, The is the ti mnsmuramber cast anim rumor of samples Say eco ing poreg. Te Taximum number of samples is 2880 (fixed). pind period. The The total recordi "@ Span for each sampling period is as shown in the table, TE Y1094A01-Csvpop85 ‘SAMPLING PERIOD TOTAL RECORDING TIME (2880 samples / pen) second 48 minutes 40 seconds “480 minutes (6 hours) 4 minute 4B hours (2 days) 2 minutes ‘96 hours (4 days) S minutes 2a0 hours (10 days) 40 minutes | ‘480 hours (20 days) - 10.2 Calling Trend View ‘There are various ways of calling the Trend View. 40.2.1 CALLING TREND VIEW FROM NAME INPUT TOOL BOX Trend View can be called from the NAME Icon. The syntax for calling the trend view is: TGxyy. TG stands for the Trend Group, xx Block Number and yy Group Number. The window size can also be specified if required. The syntax would b = TGXXYY A{-SL} to open a large size view = TGXXYY A {-SM} to opena medium size view ‘lick on Call to open Trend view “call the trend view from here86 re 10.2.2 Calling Trend View from Window History Tool Box The Window History too! box lists up to 30 calls of views or frames or windows. If a trend view has already been called, double click on the line of the display history log to open the Trend View. east te ieee: Double click toopan the trend wiew 10.2.3 Calling Trend View from Faceplate If the faceplate is already opened, the trend view ca , in be called i faceplate to open the menu. Select Trend to open the Trend Views oe eoePlate. Right click on the eh ca “Right click to open’ . Click on Trend to . ‘open Trend view87 a 1 0.2.4 Calling Trond View from Tool Button Tool Box 1e faceplate is already opened, the contro! group view can bi Click on the Trend icon to-open the Trend vlaws ca" P2 oPOneG from the Tool Button tec box. “chick on Trend to” ‘open Trend view 40.2.5 Calling Trend View from Overview Too! Box ‘The Trend view can also be opened from the Overview Too! box. The Overview tool box lists all the views used in the project. Select the trend view and double click to open the view. ‘Overview Tool Box. Double dick on the Trend view to be ‘opened TE Y109NA01-CSVPOP88 —_—_—_ ee 10.3 Components of Trend View The Trend View consists of a toolbar, trend graph display area and legend area. Tool 10.3.1 Toolbar of Trend View <=) Hard Copy button: This button outputs the image of the currently displayed Trend View. Pen Assignment button: This button is used to call up the Trend Pen Assignment dialog box. Stop / Resume display button: Updating of Trend View display is temporarily suspended when this button is pressed. When the button is pressed again, the updating of display restarts from the present time. Reduce / Enlarge axis button: The four buttons can be used to Reduce/Enlarge time and data axis, Pen Number button: When this button is pressed down, the pen number is displayed on the trend graph. —_H_ TE Y109JA01-CSVPOP89 — Display Mode button: This button switches display modes. A menu Is displayed when this ene button is sked, and standard mode, various tile modes or zoom mode can be selected. T7" The default setting is Standard Made. Select target for scroll bulton: When trend data and reference patterns are superimposed in ‘the graph, this button selects the larget of scrolling. Display Reference button: When the trend data to which reference patterns are assigned are displayed, this button selects whether to show or hide the trend data and reference patterns. ‘Trend Point View button: This button calls up the trend point view of the selected pen. Display Initialization button: When the trend graph scales have been changed, clicking on fw this button returns the trend graph display to the initial state, Index Initialization button; This button moves the main index mark to its initial position ] (position of the latest data). ‘Save Data button: This button saves the trend data displayed in the Trend View ina file. Read Data button: This button is used to display the trend data saved in a file, Stop/Resume Collection button: This button pauses or stops trend data acquisition. This button can be used in the case of batch trend acquisition. Start Collection button: This button starts batch trend acquisition. When the batch trend acquisition is started, the trend data displayed before is lost. is button calis up the Trend View again. When the Trend View is Redisplay button: Thi this button resumes real-time data display. showing trend data saved in a file, clicking a ‘TE Y109JA01-CSVPOP90 ———— 10.3.2 Trend Graph Display Area In the trend graph display area of the Trend View, the acquired trend data are displayed. The trend graphs are displayed in distinct colors for different trend pens. Trend groph display area 10.3.3 Legend Area In the legend area, information on each trend pen displayed in the graph is displayed. TE Y109JA01-CSVPOPThere are the following three types of legend display: * Grid type © Floating type + Bartype When the Trend View is called, legends are displayed in the grid-type format. By switching to the floating type or bar type, legends are displayed in simplified format to make the graph easy to see. GRID TYPE Grid-type legends are shown below the trend graph and display the detailed information of individuat pens. The instantaneous values of the trend data at the main index mark position are displayed in the data value fields. toptre FLOATING TYPE In the floating format, the display size and the display position can be changed by mouse operation. To set a floating type legend, right click on the trend graph and open the menu. Select Window-Legend- Floating type. The simplified format makes the graph easy to see. Selected pen ‘TE Y109JA01-CSVPOP92 ET BAR TYPE In the bar format, legends display is reduced to a single line bolow the graph. To seta bar type legend, right click on the trend graph and open the menu. Select Window-Legend-Bar type. The entire strings of the tag name, item name and tag comment can be read in the popup display by moving the mouse cursor on the legend. Move the mouse on the legend to view the detalls In all types of legend display, the following operation can be done: Double-clicking a pen calls up the faceplate, Check box operation selects show/hide of the pen. Right clicking on the pen opens the tuning or process atarm or control group view.11. GRAPHIC VIEW TE ¥109JA01-CSVPOP94 ——— ee Table of contents Page Number 11.1 Graphic View (Graphic Attribute) 95 14.1.1 Components of Graphic View 95 11.2 Calling Graphic View 96 14.2.4 Calling Graphic View from NAME Input Tool Box 96 11.2.2 Calling Graphic View from Window History Tool Box 97 11.2.3 Calling Graphic View from Tool Button Tool Box 98 11.2.4 Calling Graphic View from Overview Tool Box 98 11.3 Graphic View (Overview Attribute) 99 11.4 Calling Overview View 99 11.4.1 Calling Overview View from NAME Input Tool Box 99 - 11.4.2 Calling Overview View from Window History Tool Box 400 11.4.3 Calling Overview View from Too! Button Tool Box 100 11.4.4 Calling Overview View from Overview Too! Box 101 TE Y109JA01-CSVPOP.95 me 41.4 Graphic View (Graphic Attribute) “The Graphic View with graphic attribute is the most dynamic and colorful view offered by CENT IM ve. ro eae ine graphical representation of the process with dynamic process values, color changes This view Kaw algo enables to display the realtime process status. The graphic view is complctoly eSengurable by the user as per requirement. The user can create a desired Graphic view using Various drawing tools provided in the Graphic Builder. Me 44.4.4 Components of Graphic View ‘The graphic view consists of a toolbar and graphic display area. GRAPHIC VIEW TOOLBAR Calls up the dialog box for asstoning, ‘calls dologbox Instrument toceplate for setting zoom levels Bind switching . i ‘dialog box Button to | : acknowledge stars * alls up the dats \ Gupats the gronhic wiew image | TE Y109JA01-CSVPOPThe Graphic View toolbar provides various buttons as described above. in the Graphic view: The following alarms can be acknowledged in the ‘Alarm status ofthe function blocks defined to trigger blinking Function blocks defined to trigger blinking In Overview controt Function blocks being monitored by an instrument faceplate Function blocks being monitored by Overview control Also, alarms generated by multipte function blocks can be acknowledged globally, GRAPHIC DISPLAY AREA Im the graphic display area of a Graphic view, the created graphics is di played. j | 11.2 Calling Graphic View There are different ways of calling the graphic view. 11.2.1 Calling Graphic View from NAME Input Toot Box To call i i Nama. 2 ST@Phic view, select the NAME Icon, The syntax for calling the graphic view is: . winoow NAME 4 {-SL} to open a large size view * WINDOW NAME 4 (-St) to open a ‘medium size view TE Y109JA01-csvpopcick on Catto” Son ‘opens Grophic se ‘View ‘Cal the Geahte ~ View from hore 44.2.2 Calling Graphic View from Window History Tool Box The Window History tool box lists up to 30 calls of views or frames oF windows. If a graphic view has already been called, double click on the line of the display history log to open the Graphic view. Double aik to-open = Othe granhie view11.2.3 Calling Graphic View from Tool Button Taol Box ick on Graphic to pen Graphic view 11.2.4 Calling Graphic View from Overview Tool Box The Graphic view can also be opened from the Overview Tool box. The Overview Toot box lists all the views used in the project. Select the graphic vi lew and double click to open the view.99 11.3 Graphic View (Overview Attribute) The graphic view with overview attribute makes the monitoring of the process easier for the operator. The whole plant monitoring and operating windows can be mapped to the Overview View, Double clicking on the push buttons opens the linked views. ‘Gost click to) pcr iniasdviows | 11.4 Calling Overview View There are various ways of calling the Overview View. 11.4.1 Calling Overview View from NAME Input Tool Box To call an overview view, select the NAME Icon. The syntax for calling the overview view is: WINDOW NAME. ‘The window size can also be specified if required. The syntax would be: © WINDOW NAME. (-SL} to open alarge size view «WINDOW NAME& (-SM} to open a medium size view etek on Cait to ” TE Y109JA01-CSVPOP10€ eo S- 11.4.2 Calling Overview View from Window History Tool Box ry tool box lists up to 30 calls of views or frames or windows. If a Overview view he The Window Histor 'd, double click on the line of the display history log to open the Overview view. already been calle aaa iii “217 “Doubte ettek to open the overview’ view 11.4.3 Calling Overview View from Tool Button Tool Box the Overview View can be opened from the Tool Button tool bo If the faceplate is already opened, the Overview view. This opens the Overview View containing tl Click on the Overview icon to open Tag Name on the faceplate. eer aera inion ci Click on Overview to ‘open Overview view101 7 jew Tool Box View can also be opened from the overview Too! box. The Overview tool box lists all the the project. Select the Overvi 11.4.4 Calling Overview View from Overvi ie click to open the view. ‘The Overview jiew View and doubl views used in Doxble lek on the Overview view tobe ‘opened ere7 TPA oe TE Y109JA01-CSVPOP12. ALARM PROCESSING103 oO Table of contents Page Number 12.1 Alarm Processing 104 12.4.4 Types of Alarms 104 12.2 Process Alarm View 104 12.2.1 Types of Process Alarm View 105 12.2.2 Calling Process Alarm View 105 12.2.3 Components of Process Alarm View 106 12.3 Toolbar of Process Alarm View 106 12.4 System Alarm View 108 12.4.1 Types of System Alarm View 109 12.4.2 Calling System Alarm View 109 12.4.3 Components of System Alarm View 109 12.5 Toolbar of System Alarm View 110 Sh TE Y109JA01-CSVPOP104 ES 12.1 Alarm Processing The Alarm Processing is a message processing function performed by the HIS when alii dona during plant operation. The operator can use the issued alarm to determine what action is to facie for the abnormality and then process the alarm. The operator can perform an acknowledgment action for the alarm output. 12.1.1 Types of Alarms The types of alarm Processing performed by the HIS are: + Process Alarm _ ThE Process alarm notifies operator of the occurrence and recovery of abnormality in the process. The type and contents of the process alarm are predetermined. A process alarm message is the general term for messages that are output corresponding to the process alarm. + System Alarm - ore, system alarm notifies operator of the abnormalities in the hardware and communication Soran: phe type and contents of the system alarm are predetermined. When a system alarm occurs, the control station outputs a corresponding message. 12.2 Process Alarm View The Process Alarm view displays process alarms in the order they are generated, starting with the ‘most recent alarm, (Estee Sv sao % FC001 Fco01 £C001 FCOOL FOOL Fco01 FC001 FCO01 Fcoo1 uco01 1001 1c001 Lco01 Leo0L Lco01 Lc001 1001 16001 1001 Leoo1 Lcoo1 ia ae Sa = TE Y1094A01-CSVPOP105 A Process Alarm view displays process alarm messages and annunciator messages in the order that the most recent message appears on the top. When an alarm occurs, the icon of the alarm displayed ‘on the System Message banner will start to blink along with an audible sound to notify the operator. 12.2.4 Types of Process Alarm View There are three display sizes for the Process Alarm view: «Large Size * Medium Size + Special Size On the large and medium-size Process Alarm views, the process alarm messages and annunciator messages are all listed. The most recent alarm is listed on the top. On the special-size Process Alarm view, the three most recent process alarm messages are displayed. e = sce pte NRE © 10/23 9:47 . HE B 10/23 9:47:25 AM FCOO1 HI 10/23 9:47:25 AM FCOO1 VEL ¥ The specialsize Process Alarm view is also referred to as the Process Alarm Individual Acknowledge window. 12.2.2 Calling Process Alarm View ‘The Process Alarm View can be called from the System Message Banner. Click on the Process Alarm icon to open the Process Alarm View. Eee TE Y109JA01-CSVPOP106 ————————— 12.2.3 Components of Process Alarm View The Process Alarm view consists of a toolbar, message display area and status bar, 2 7 ee sae} geegse ‘Adknowledge ae Print Button Print Button This button prints out all process alarm messages and annunciator messages occurred, Acknowledge Button ais button acknowledges the process alarm messages and annunciator messages. “Global acknowledgment” or “individual acknowledgment” can tee used to acknowledge the alarm messages. When global acknowledgment is used, all the unacknowledged alarm messages can be acknowledged by clicking this button. High Priority Button dren his button is pressed down, only the high priority alarms are displayed, All the alarms are ad. displayed when the button is release TE Y109JA01-CSVPOP107 —————_— Current Value Button Pressing down this button indicates the present process variable of the analog data with the BEERS Stop / Resume Button The alarm message display is retained for 5 seconds without being updated. Clicking this button again would restart display update. Filter Button This button calls up the Filter dialog box. In the Filter dialog, the filter conditions of the Process Alarm view, such as displaying the alarms of a specific control station or function block, can be specified. ee oe fee toon thefilter ~. dialog box eve er Se ‘Speely the fter Condtlons here Var ‘The specified filter conditions are displayed in the status bar of the Process Alarm view. a TE Y109JA01-CSVPOP108 V——— Window Setup Button This button calls up the dialog box for setting the display properties in the process alarm view. The items of the messages to be displayed in the process alarm view are customizable. Wem Seti ‘aston SCS Alarm Occurrence Notification Button: When an alarm occurs in Prosafe-RS SCS (Satety Controt Station), the color of the button chat tive. By clicking this button, the alarm messages filtered by the keyword “Safety Control Station” would be displayed, 12.4 System Alarm View The System Alarm view is an overview that displays the system alarm mesa; system hardware errors (FCS down, card error, etc.) and communication view displays system alarm messages in the order with the most recent on: ges to notify the user of errors. The System Alarm es first. When an alarm occurs, the alarm starts to buzz, and at the same time the button in the System Message banner begins to flash to notify the operator. vt TE Y109JA01-CSVPOP.109 SL 12.4.1 Types of System Alarm View There are three display sizes of System Alarm View: + Large Size + Medium Size + Special Size Inthe large and medium sized System Alarm views, the system alarm messages appear in an overview display. In the special sized System Alarm view, only the most recent system alarm message appears. The special sized System Alarm view is referred to as the System Alarm Individual Acknowledgment window. 12.4.2 Calling System Alarm View The System Alarm View can be called from the System Alarm icon in the System Message Banner. 42.4.3 Components of System Alarm View “The System Alarm view consists of a toolbar, message display area anda status bar. Status Boe SSeS TE Y109JA01-CSVPOP10 12.5 Toolbar of System Alarm View "acknowledge Button ~ Print Button” Print Button This button prints out all system alarm messages that are occurring. Acknowledge Button This button acknowledges the process alarm messages and annunciator messages. “Global acknowledgment” or “individual acknowledgment” can be used to acknowledge the alarm messages. When global acknowledgment is used, all the unacknowledged alarm messages can be acknowledged by clicking this button. Delete Button Acknowledged system alarm messages are deleted with this button, ‘System Status Button This button calts up the System Status Overview. The System Status Overview displays the statuses of all stations and the communication devices within the domain. aL “tA Bh Click on the Systern ‘Status Button to open the System Stator Overview, TE Y109JA01-CSVPOPin Fe TT Tas baton sats up the Help window, which explains the eystom alarm message. Select a System Aleem Mo on the Help button, It calls up a help window corresponding to the selected Stop / Resume Button The system alarm message display update is retained for 5 seconds. Filter Button This button calls up the Filter dialog box. In the Filter dialog, the filter conditions of the System Alarm view, such as displaying the alarms of a specific contro! station, can be specified. Poe __lpieeaeerecumrenneanapeet~) Chick on Filter 1 Button to call up Cat Sease ror SRR? os Stein, The specified filter conditions are displayed in the status bar of the System Alarm view. TE ¥109JA01-CSVPOP112 en Window Setup Button . tles In the system alarm messag This button calls up the dialog box for setting tho display properties In the eyelet Tt window. The items of the messages ta be displayed in the System Alarm vl practic “Click on Window — | sctup Button to set ‘display properties, ‘SCS Alarm Occurrence Notification Button On clicking this button, the alarm messages filtered by the keyword “Safety Control Station” would be displayed. oo TE Y109JA01-CSVPOP13. WINDOWS FOR OPERATION AND MONITORING _ TE Y109JA01-CSVPOP14 Table of contents Page Number 13.1 Other Windows for Operation and Monitoring 115 13.2 Process Report View 115 13.2.4 Calling Process Report View 4116 13.2.2 Components of Process Report View 116 ' 13.2.3 Toolbar of Process Report View a7 ; 13.3 Control Drawing View 118 : 13.4 Sequence Table View 419 ; . 13.4.1 Calling Sequence Table View 120 ‘ 13.5 Logic Chart View 120 ‘ 13.5.1 Calling Logie Chart View from NAME Input Too! Box 124 13.5.2 Calling Logic Chart View from ‘Tuning View 121 yr Sy yr SD pp1s Other Windows for Operation and Monitoring ‘The other windows for operation and monitoring aro: + Process Report View + Control Drawing View + Sequence Table View + Logic Chart View tn the Process Report view, the current status ofthe function blocks and input and output is displayed, Dre Contre! Drawing view displays the controlling status and connection statue of multiple foreics blocks visually. The Sequence Table view and the Logic Chart view visually display the control progress. 13.2 Process Report View Process Report view displays an overview of the control station process status. The process report is to collect information on the system operating status and displays it in a window or prints to a printer depending on the user's request. The current status would be displayed or printed, B S8ea 7 3 so & ; Soe pc fan gt cam BSE Bowen. me E = sean me : a Hb : on ep i Sb ce The following two types of reports are available In the Process Report view: © Tag Report * WO Report fee TE Y109JA01-CSVPOP116 —— 13.2.1 Calling Process Report View TRE Process Report View can be called from tho Too! Button Too! Box. In the Too! Button Too! Box click on the Process Report icon to view the Process Report View. 13.2.2 Components of Process Report View ‘The Process Report view consists of a toolbar, report display area and a status bar.u7 Acknowledge ” Tag Search Button Button Print Button Print Button This button prints out the most recent status of the report that is displayed. Acknowledge Button ‘This button cannot be used in the Process Report Tag Search Button This button displays the tag reports that meet the search conditions set in the Tag Report Search dialog box. ‘Tag Search Dialog Button This button calls up the Tag Report Search dialog box. A tag report can be searched by station name, tag name or alarm status. The settings required for search can be set in the Tag Report Search dialog box. After setting the desired search conditions, click on OK to start the search. The results of the search would be displayed in the Process Report View. a TE Y109JA01-CSVPOP113 ellings of the page Glick on Reset in the Tag Report Search Dialog box to revert back to the default settings This displays all the tags used in the project NO Search Button art oueg eee This button displays the I/O reports that meet the search conditions given in the I/O Search dialog Click hore to open To Repert Search 1/0 Search dialog box ~ Button To Chick on ox to dspiay search rests Tot . VO Search Dialog Button This button calls up the //O Report Search dialog box. £2 HO report can be soarched by station name or element type. The settings required for search can be set in the /0 Report Search dialog box. 13.3 Control Drawing View The Control Drawing view displays the function blocks defi isplays the controlling visually. Control Drawing View can be called This opens the Control Drawing View of the tag specified, TE Y109JA01-CSVPOP118, Glick on Reset in the Tag Report Search Dialog box to revert back to the default sellings of the page, This displays all the tags used in the project. WO Search Button ? This button displays the 1/0 reports that meet the search conditions given in the 1/0 Search dialog box. Click here to open Fg nere to cre, saecisiom Fem 1/0 Search dialog bax Cees H = \ ‘Button > wes? amare : SET lide on 0% to esac display search results cue, UO Search Dialog Button This button calls up the I/O Report Search dialog box. An UO report can be searched by station name or element type. The settings required for search can be set in the I/O Report Search dialog box. 13.3 Control Drawing View The Control Drawing view displays the function blocks defined in the Control Drawing Builder and the status and the progress status of that function blocks. Control drawing view displays the controlling status and connection status of multiple function blocks visually. Control Drawing View can be called from the Name Input Tool Box. The syntax to call the Control Drawing View is: Tag Name A DRAW. This opens the Control Drawing View of the tag specified. TE Y109JA01-CSVPOP