Professional Documents
Culture Documents
Mat03 3
Mat03 3
III - 2
Example of correspondence between designated businesses and processes
1 2 3 4 5 6 7 8 9 10 11
Sterilizing
Process Reaction Process of
Storage Machining Washing Coating Printing Adhesion Plating Dyeing and
and mixing using other
process process process process process process process process disinfectin
process solutions
g process
Raw materials or materials handled
Raw
Sterilizing
materials, Detergent,
Raw Paint, anti- agent,
semi- dry Dye,
materials or Cutting oil, corrosive Printing Plating antiseptic Various
processed cleaning Adhesives bleaching
materials etc. coating, ink solution agent, solutions
materials, solution, agent, etc.
stored etc. disinfec-
Industrial classification additives, etc.
tant, etc.
etc.
1 Metal mining ○
2 Crude petroleum and natural gas production ○
3 Manufacturing
a Manufacture of food ○ ○
b Manufacture of beverages, tabacco and feed ○ ○
c Manufacture of textile mill products ○ ○ ○ ○ ○
d Manufacture of apparel and other finished products
made from fabrics and similar materials ○ ○ ○ ○ ○
n fManufacture
ki of ceramic, stone and clay products ○ ○ ○ ○ ○ ○
o Manufacture of iron and steel ○ ○ ○ ○ ○ ○
p Manufacture of non-ferrous metals and products ○ ○ ○ ○ ○ ○ ○
q Manufacture of fabricated metal products ○ ○ ○ ○ ○ ○ ○
r Manufacture of general machinery ○ ○ ○ ○ ○ ○ ○
s Manufacture of electrical machinery, equipment and
suplies ○ ○ ○ ○ ○ ○ ○
III - 3
1-1 Storage process (including acceptance and delivery facilities)
This is a process where raw materials, materials, products, etc. are stored
in storage tanks such as follows.
• Fixed-roof tank
• Floating-roof tank
• Underground tank (such as gas stations)
The release to the environment includes the air emission resulting from the
following losses.
• Fixed-roof tank: Breathing loss *1, Acceptance loss *2
• Floating-roof tank: Discharge loss *3
• Underground tank: Acceptance loss *2, Refueling loss *4
This method can be used to calculate breathing loss and acceptance loss.
The method presented by the United States Environmental Protection Agency
(USEPA) is shown below.
III - 4
※1 I f t h e a v e r a g e a t mo s p h e r i c p r e s s u r e i s n o t k n o w n , u s e 7 6 0 m mH g ( 1 0 1 . 3 ×1 0 3 P a ) .
※2 U s e t he f o l lo w i n g f o r mu l a t o ma ke c a lc u la t i on s u s in g m mH g a s t he un i t o f
pressure.
Partial
pressure of
the subject 0.68 1.73
Molecular substance
mmHg Internal
Breathing
loss = 0.3× weight of
the × × diameter
of the
kg/year subject Partial tank
substance
g/mol
760 − pressure of
the subject
m
substance
mmHg
0.51 0.5
Average Difference
Height
of the storage in annual Factor Factor
× tank − height × average of
outside air
× of × of tank
m m tank diameter
temperature color
m
※ 3 W h en e x h a u s t g a s t r ea t me n t i s ca r r i e d o u t, mu l t i p l y t h e r e s u l t o f th e ab o v e
f o r mu l a b y [ (1 0 0% − R e mo v a l e ff i c ie n c y % ) / 1 0 0 ] .
※ 4 W h en th e s u b s t an c e s t o r ed i n t h e t an k i s a mix t u r e , c a l c u l a t e t h e p a r t ia l
p r e s s u r e o f th e s u b j e ct s u b s t a nc e b y u s in g t h e f o r mu l a s ho w n be l o w ( E x a mp l e :
w h en t h e s t o r ed s u b st a n c e i s co mp o s e d o f s u b j e c t su b s t an c e X , o t h e r s u b s t a n c e s
A, and B).
Content
of X
%
Va p o r Molecular
Partial pressure of weight of
pressure of X g/mol
the subject = the pure
subject ×
substance X Content Content Content
substance X of X
Pa or mmHg of A of B
Pa or mmHg
+ +
% % %
※5 I f t h e a v e r a g e s t o r a g e h e i g h t i s n o t k n o w n , u s e 1 /2 o f t h e t o t a l h e i g h t o f t h e
t an k . W h e n th e s to r a g e h e ig h t i s ma i n t a in e d f o r c e r t ai n p u r p o s e s ( s u c h a s
s t oc kp i l in g ) , u s e t h e v a lu e o f t h at h e i g h t .
※6 T h e a v e r a g e o u t si d e ai r t e mp e r a t u r e d i ff e re n c e o f t h e y e a r i s t h e a n n u al a v e r a ge
v a l u e o f t h e d i ff e r e n c e b e t w e en t h e h ig h e st an d th e lo w e s t t e mp e r a tu r e o f a d a y.
※7 F a c to r o f t h e t an k co l o r (− )
W h it e : 1 . 0 , S i lv e r : 1 .2 , Li g ht b r o w n an d c r e a m: 1 . 3 3 , O t h e r s : 1 . 4 6
※8 Co r r e c t i o n f a c to r o f t h e t a n k o f s ma l l d i a me t e r
W h en th e t an k d i a me t e r i s 5 m o r s h o r t e r : 0 . 3
W h en th e t an k d i a me t e r i s 5 t o 9 m: 0 . 8
W h en th e t an k d i a me t e r i s 9 m o r lo n g e r : 1 .0
III - 5
② Formula to calculate acceptance loss
Released to
Partial the
pressure of atmosphere
Molecular Annual the subject
weight of substance
quantity
Acceptance
loss = 0.041 × the
subject
× brought in × Pa
Va p o r p h a s e
kg/year to the tank Internal
substance m
3
Increase of
pressure
g/mol liquid level
of the tank
Pa
※1 T h e a n n u al av e r a g e t e mp e r a t u r e i n s id e t h e t a n k i s a s s u med t o b e 2 0 ° C .
※2 U s e t he f o l lo w i n g f o r mu l a t o ma k e c a lc u la t i o n s u s in g m mH g o r k g / c m 2 a s t h e
unit of pressure.
Partial
pressure of
Molecular Annual the subject
Acceptance weight of substance
quantity
loss = 5.5 × the
subject
× brought in × mmHg
kg/year to the tank Internal
substance m
3
pressure
g/mol
of the
tank
2
kg/cm
※3 W h en e x h a u s t g a s i s t r e a te d , mu l ti p l y t he r e s u lt o f th e ab o ve f o r m ul a b y [ ( 1 0 0 %
− R e mo v a l e ff i c ie n c y % ) / 1 0 0 ]
※4 I n th e ca s e o f a mi x t u r e , r e f e r t o ※ 4 o f b r e a th i n g lo s s .
III - 6
The following is an example of calculating the release/transfer from the
storage facility (fixed-roof tank) described by Table 1-1-1 and Fig. 1-1-1.
St o r a g e me t h o d , St o r a g e in f i x e d - r o o f t a n k ( R e f e r to F ig . 1 - 1 - 1 . )
etc. G e n e r a t i o n o f e ff l u e n t / w a s t e a n d l e a k a g e t o l a n d :
None
D e s c r i p t i o n o f th e Internal diameter: 10m Capacity: 500m3
storage tank
H e ig h t : 6 . 4 m Color: Silver
Internal pressure 9.81 × 104Pa (Absolute pressure)
Av e r a g e o u t d o o r a i r t e mp e r a t u r e v a r i a t i o n o f t h e
year: 5 °C
Av e r a g e s to r a g e h e i g h t : N o t k n o w n
Exhaust gas None
t r e a t me n t f a c i l i t y
• Solvent A
63 Xylene 45%
227 To l u e n e 40%
299 Benzene 15%
III - 7
Air
emission
( To l u e n e ,
xylene,
benzene)
②
Bring in Delivery
Fixed-roof tank
①
( To l u e n e , ( To l u e n e ,
xylene, xylene,
benzene) benzene)
Solvent Solvent
Quantity of Quantity
Annual Annual quantity solvent A of solvent
quantity of of solvent A stored at A stored at
solvent A
used
t/year
= purchased
2000m /year
3
− the end of
the fiscal
year 3
+ the
beginning
of the fiscal
× 0.87 t/m 3
170m year 3
120m
= 1696.5 t/year
III - 8
Step 1- 3 Calculate the annual quantity of specified substance
used.
Annual Annual Content of
quantity of
quantity of
toluene = solvent A
used
× toluene in
Solvent A ÷ 100
used 40%
t/year 1696.5t/year
= 678.6t/year
Designated
value of
specified
= 678.6t/year ≧ substance
(Class 1
designated
chemical
substance)
1t/year
Since the annual quantity of toluene handled is larger than the specified
quantity (1t/year), it is designated as requiring notification.
Since this tank does not have contact with water and there is no
leakage to land and generation of waste, 0 is assumed as air or
land emission of the specified substance.
= 0 kg/year
III - 9
Step 3 Calculate the air emission of the specified substance.
Molecular
weight of
toluene
Partial Va p o r 92.1 g/mol
pressure of
toluene =
pressure of
toluene ×
Pa Content Content Content
+ +
3 of toluene of xylene
3.75×10 Pa of benzene
40% 45% 15%
Molecular Molecular Molecular
weight of weight of weight of
toluene xylene benzene
= 1.55×10 Pa
3 92.1 g/mol 106.2 g/mol 78.1 g/mol
Partial
pressure of
toluene 0.68 1.73
Molecular 3 Internal
Breathing 1.55×10 Pa
loss = 0.3 × weight of
toluene × × diameter
of the
kg/year
Partial tank
92.1g/mol
101.3 × 10 3 − pressure of
toluene
10m
3
1.55×10 Pa
0.51 0.5
Average Difference
Height
of the storage in annual Factor
× tank − height × average of
outside air
×
Factor
of tank × of tank
6.4m 3.2m color diameter
temperature 1.2 1.0
5m
= 424kg/year
= 543kg/year
III - 10
Step 3-4 Calculate the air emission of toluene.
= 543kg/year
III - 11
[Example of calculation (2)] Emission factors
• Regular gasoline
A n n u a l q u a n t i t y b r o u g h t in 1,500 kL/year (Gravity: 0.73)
Annual quantity of 1,420 kL/year
refueling
St o c k a t b e g in n i n g o f 5 kL
fiscal year
St o c k a t e n d o f f i s c a l y e a r 8 kL
Content of specified
substance (average value
i n th e i n d u s t r y ) Substance Specified Content
No. substance
40 Ethylbenzene 1.4 %
63 Xylene 6.1 %
227 To l u e n e 9.1 %
299 Benzene 0.64%
III - 12
Air emission ( To l u e n e ,
xylene,
benzene)
②
Bring
in Gas station Delivery
( To l u e n e , ( To l u e n e ,
xylene, Delivered
xylene,
benzene) benzene) fueled in
vehicles
Regular Underground
gasoline tank
Annual
quantity
of specified
substance = 0 t/year
manufactured
t/year
Quantity of Quantity
Annual Annual quantity regular of regular
quantity of of regular gasoline gasoline
regular
gasoline
= gasoline
purchased
− stored at
the end of + stored at
the × 0.73 t/kl
used the fiscal beginning
1500kl/year year of the fiscal
t/year
8kl year
5kl
= 1092.8 t/year
III - 13
Step 1-3 Calculate the annual quantity of specified substance used.
Annual Content of
Annual benzene
quantity of
quantity of
benzene = regular
gasoline
× in regular
gasoline
÷ 100
used 0.64%
t/year used
1092.8t/year
= 6.99 t/year
Designated
value of
specified
substance
= 6.99t/year
≧
( Sp e c i f i c
class 1
designated
chemical
substance)
0.5t/year
Since the annual quantity of benzene handled is larger than the specified
quantity (1 t/year), it is designated as requiring notification.
Since this tank does not have contact with water and there is no
leakage to land and generation of waste, 0 is assumed as air or land
emission of the specified substance.
= 0 kg/year
III - 14
Step 3 Calculate air emission of specified substance.
Calculate the air emission from the gas station by multiplying the
following emission factors (→ pIII-250) at the time of acceptance to
and delivery from the gas station by the annual quantity of regular
gasoline accepted and fueled.
• Emission factor at acceptance of benzene : 0.0025759 kg/kL
• Emission factor at delivery of benzene : 0.0032437 kg/kL
Quantity of Emission
Acceptance regular factor at
loss
of benzene
= gasoline × acceptance
brought in of benzene
kg/year 1500kl/year 0.0025759kg/kL
= 3.86kg/year
Quantity of Emission
Refueling regular factor at
loss
of benzene
= gasoline × delivery
refueled of benzene
kg/year 1420kl/year 0.0032437kg/kL
= 4.61kg/year
Sum up the acceptance loss and the refueling loss to obtain the air
emission of benzene.
Acceptance
Air Refueling loss
loss
emission
of benzene
= of benzene × of benzene
= 8.47kg/year
III - 15
Step 4 Sum up the quantities of specified substance released or
transferred.
III - 16
[Example of calculation (3)] Mass balance
• Thinner A
Annual quantity 3.0 t/year
brought in
Annual quantity 2.8 t/year
delivered
St o c k a t b e g in n i n g 0.7 t
of fiscal year
St o c k a t e n d o f 0.4 t
fiscal year
Content of
specified substance
listed in MSDS Specified
Substance No. Content
substance
63 Xylene 45%
III - 17
Air
emission
(xylene)
Bring in Delivery
Fixed-roof tank
① ②
(xylene) (xylene)
Thinner A Thinner A
Follow the procedure based on mass balance described in Part I and Part II
to calculate the release/transfer from the storage tank.
= 3.3t/year
Annual Annual
quantity of Content of
quantity of
xylene = thinner A
used
× xylene
in thinner A
÷ 100
used
t/year 45%
3.3t/year
= 1.49t/year
III - 18
Step 1-4 Calculate the annual quantity of specified substance handled.
Designated
value of
specified
substance
= 1.49t/year ≧ (Class 1
designated
chemical
substance)
1t/year
Since the annual quantity of xylene handled is larger than the specified
quantity (1t/year), it is designated as requiring notification.
Quantity of
xylene Annual Content of
released as
manufactur
= quantity
of thinner A ×
xylene
in thinner A ÷ 100 × 1000kg/t
ed goods purchased
kg/year 2.8t/year 45%
= 1260kg/year
Quantity
of xylene
in waste = 0 kg/year
kg/year
= 1260kg/year
III - 19
Step 5 Calculate the land emission of the specified substance.
Land
emission of
xylene = 0 kg/year
kg/year
Since the storage tank does not have contact with water, it is
assumed that larger quantity is released to air.
Since the storage tank does not have contact with water, 0 is
assumed as the release to water.
Release of
xylene to
water = 0 kg/year
kg/year
Maximum
potential Land Release of
Air emission
of xylene = release of − emission of
xylene − xylene to
water
kg/year xylene to the 0kg/year
environment 0kg/year
230kg/year
= 230kg/year
III - 20
1-2 Reaction/mixing process
This is a process where raw materials are made to react to generate a new
chemical substance, raw materials are mixed (without chemical reaction),
distilled for purification or separated into solid and liquid to manufacture
products.
The release to the environment and off-site transfer in waste include the
following.
• Volatilization of specified substance contained in raw materials or
manufactured goods into air or mixing into effluent
• Transfer as spent solvent
[ Ex am p l e s of s u bj e ct s u b st a n ce s]
Description of reaction C y c l o h e x a n e i s ma n u f a c t u r e d w i t h b e n z e n e
u s e d a s r a w ma t e r i a l . ( R e f e r t o F i g . 1 - 2 - 1 . )
Reaction rate of benzene: 99%
Wa s h in g e ff l u e n t r e l e a s e d f r o m r e a c t i o n
f a c i l i t y : 2 m 3 / t i me , 1 0 t i m e s / y e a r
E x h a u s t g a s t r e a t me n t None
facility
E ff l u e n t t r e a t me n t Activated sludge treatment
facility ( R e mo v a l r a t e : 6 0 % , D e c o mp o s i t i o n r a t e : 0 % )
E ff l u e n t r e l e a s e d t o : ***** river
III - 21
(cont’d)
• Raw material A
Air
emission
(Benzene)
④
Bring in Reaction tower Delivery
①
(Benzene) ②
Reaction
Benzene Air
(Benzene) emission Cyclohexane
③-1 ③-3
Effluent
treatment
(activated
sludge
treatment)
③-2
Effluent
Calculate the release/transfer from this reaction facility using mass balance
that has been described in Part I and Part II.
III - 22
Step 1 Calculate the annual quantity of specified substance handled.
Quantity of Quantity
Annual Annual quantity raw material of raw
quantity of of raw material A stored at material A
raw
material A
= A purchased − the end of
the fiscal + stored at
the
used year beginning
4.7t/year 0.3t of the fiscal
t/year
year
0.6t
= 5.0t/year
Annual Annual
quantity of Content of
quantity of
benzene = raw material
A
× benzene in
raw material A
÷ 100
used
t/year used
100%
= 5.0t/year
Designated
value of
specified
substance
= 5.0t/year ≧
( Sp e c i f i c
class 1
designated
chemical
substance)
0.5t/year
Since the annual quantity of specified substance handled is larger than the
specified quantity (0.5 t/year), benzene is assumed as requiring notification.
III - 23
Step 2 Calculate the quantity of specified substance released as
manufactured goods.
= 4950kg/year
Quantity
of benzene
in waste = 0 kg/year
kg/year
Land
emission of
benzene = 0 kg/year
kg/year
III - 24
Step 6 Judge to which medium, land or water, larger or smaller
quantity is released.
= 36kg/year
Removal
Release of Potential rate of
benzene release of
to water = benzene to ×(100− activated
sludge )÷ 100
water treatment
kg/year 36kg/year 60%
= 14kg/year
Decompo
Removal sition
Quantity of Potential
benzene rate of rate of
released to
air during
= release of
benzene to ×( activated
sludge − activated
sludge
) ÷ 100
water treatment treatment
the 36kg/year 60% 0%
treatment
process
kg/year
= 22kg/year
Calculate the air emission from reaction facility to air using mass
balance.
Maximum Potential
Air emission potential Land
emission of release of
of benzene release of benzene to
from reaction
facility
= benzene to
the
− benzene
0kg/year − water
36kg/year
kg/year environment
50kg/year
= 14kg/year
III - 25
Step 9 Sum up the quantities of specified substance released or transferred.
Description of Tr i c h lo r o e t h y l e n e i s m a n u f a c t u r e d w i t h e t h y l e n e
reaction u s e d a s r a w ma t e r i a l . ( R e f e r t o F i g . 1 - 2 - 2 . )
Wa s h in g e ff l u e n t r e l e a s e d f r o m r e a c t i o n f a c i l i t y :
10 m3/washing, 12 times/year
G e n e r a t i o n o f w a s t e a n d l e a k a g e to l a n d : N o n e
Exhaust gas C o mb u s t i o n t r e a t me n t
t r e a t me n t f a c i l i t y ( R e mo v a l / d e c o mp o s i t i o n r a t e : 9 9 . 5 % )
E ff l u e n t t r e a t me n t A c t i v a t e d c a r b o n a d s o r p t i o n t r e a t m e n t
facility ( R e mo v a l r a t e : 8 0 % , D e c o mp o s i t i o n r a t e : 0 % )
E ff l u e n t r e l e a s e d ***** river
to:
• Trichloroethylene manufactured
III - 26
(cont’d)
③ Waste generated
Air
emission
③-2
Exhaust gas
treatment
(combustion
treatment) ( Tr i c h l o r o
ethylene)
③-1
Bring in Reaction tower Delivery
① ( Tr i c h l o r o
Manufa ethylene)
cturing
Ethylene Tr i c h l o r o
( Tr i c h l o r o
ethylene) ethylene
②-1
Effluent treatment
②-3 (activated carbon
adsorption treatment)
Wa s t e
②-2
Effluent
Sp e n t c a r b o n
Follow the procedure based on mass balance described in Part I and Part II
to calculate the release/transfer from the reaction facility.
III - 27
Step 1 Calculate the annual quantity of specified substance handled.
Annual
quantity of
trichloroethylene = 3.0t/year
manufactured
t/year
Designated
value of
specified
= 3.0t/year ≧
substance
(Class 1
designated
chemical
substance)
1t/year
= 2800kg/year
III - 28
Step 3 Calculate the quantity of specified substance in waste.
Quantity of
trichloroethylene
in waste
= 0 kg/year
kg/year
Land
emission of
trichloroethylene = 0 kg/year
kg/year
III - 29
Step 7 Calculate the release of specified substance to water.
Release of Actually
Annual effluent quantity
trichloroet
hylene to = × measured
concentration of
water after 3 t r i c h l o r o e- 3t h y l e n3 e
10m /washing×12times/year 1.0×10 kg/m
effluent
treatment
kg/year
= 0.12kg/year
= 0.60kg/year
III - 30
Step 8 Calculate the air emission of the specified substance.
= 199.4kg/year
= 1.0kg/year
III - 31
[Example of calculation (3)] In the case of mixing process
• Raw material A
Annual quantity 10.8 t/year
purchased
St o c k a t b e g in n i n g 0.6 t
of fiscal year
St o c k a t e n d o f 1.4 t
fiscal year
Content of
specified substance
listed in MSDS Specified
Substance No. Content
substance
227 To l u e n e 100%
III - 32
Air
emission
( To l u e n e )
④
Delivery
Bring in Mixing tank
① ②
( To l u e n e ) ( To l u e n e )
Air
To l u e n e ( To l u e n e ) emission Paint
③-1 ③-3
Effluent treatment
(activated sludge
treatment)
③-2
Effluent
Follow the procedure based on mass balance described in Part I and Part II
to calculate the release/transfer from the mixing tank.
Quantity of Quantity
Annual Annual quantity raw material of raw
quantity of of raw material A stored at material A
raw
material A
= A purchased − the end of
the fiscal + stored at
the
used year beginning
10.8t/year 1.4t of the fiscal
t/year
year
0.6t
= 10.0t/year
III - 33
Step 1-3 Calculate the annual quantity of specified substance used.
Annual Annual
quantity of Content of
quantity of
toluene = raw material
A
× toluene in
raw material A
÷ 100
used
t/year used
100%
= 10.0t/year
Designated
value of
specified
substance
= 10.0t/year ≧
(Class 1
designated
chemical
substance)
1t/year
Quantity of
toluene Annual Content of the
released as
manufactur
= quantity
of paint ×
toluene
contained ÷ 100 × 1000kg/t
ed goods manufactured in paint
kg/year 45t/year 20%
= 9000kg/year
Quantity
of toluene
in waste = 0 kg/year
kg/year
III - 34
Step 4 Calculate the maximum potential release of specified substance
to the environment.
Maximum Annual Quantity of
potential Quantity
quantity of toluene of toluene
release of
toluene to
= toluene × 1000kg/t − released as
manufactured
− in waste
handled 0kg/year
the 10.0t/year goods
environment 9000kg/year
kg/year
= 1000kg/year
Land
emission of
toluene = 0 kg/year
kg/year
= 58kg/year
III - 35
Calculate the release of toluene to water after effluent treatment
and the air emission by the treatment using the removal rate and
decomposition rate of activated sludge treatment.
Removal
Release of Potential rate of
toluene to release of
water = toluene to ×(100− activated
sludge )÷ 100
water treatment
kg/year 58kg/year 60%
= 23kg/year
Decompo
quantity of Removal sition
Quantity of toluene rate of
toluene rate of
released to
air during
= released to
water ×( activated
sludge − activated
sludge
) ÷ 100
before treatment treatment
the
treatment effluent 60% 0%
treatment
process
kg/year
= 35kg/year
Calculate the air emission from the mixing facility using mass
balance.
Maximum Potential
Air emission potential Land
release of
of toluene release of emission of toluene to
from mixing
facility
= toluene to
the
− toluene
0kg/year − water
58kg/year
kg/year environment
1000kg/year
= 942kg/year
III - 36
[Example of calculation (4)] When many types of products containing
specified substances are manufactured in small quantity
• Raw material A
Annual quantity 10.8 t/year
purchased
St o c k a t b e g in n i n g 0.6 t
of fiscal year
St o c k a t e n d o f 1.4 t
fiscal year
Content of
specified substance
listed in MSDS Name of
Substance No. Content
substance
227 To l u e n e 100%
III - 37
Air
emission
( To l u e n e )
④
Bring in Delivery
Mixing tank
① ②
( To l u e n e ) ( To l u e n e )
Air
To l u e n e ( To l u e n e ) emission Printing
ink
③-1 ③-3
Effluent treatment
(activated sludge
treatment)
③-2
Effluent
Follow the procedure based on mass balance described in Part I and Part II
to calculate the release/transfer from the mixing tank.
Annual
quantity
of specified
substance = 0 t/year
manufactured
t/year
Quantity of Quantity
Annual Annual quantity raw material of raw
quantity of of raw material A stored at material A
raw
material A
= A purchased − the end of
the fiscal + stored at
the
used year beginning
10.8t/year 1.4t of the fiscal
t/year
year
0.6t
= 10.0t/year
III - 38
Step 1-3 Calculate the annual quantity of specified substance used.
Annual Annual
quantity of Content of
quantity of
toluene = raw material
A
× toluene in
raw material A
÷ 100
used
t/year used
100%
= 10.0t/year
Designated
value of
specified
substance
= 10.0t/year ≧
(Class 1
designated
chemical
substance)
1t/year
= 9900kg/year
Quantity
of toluene
in waste = 0 kg/year
kg/year
III - 39
Step 4 Calculate the maximum potential release of specified substance
to the environment.
Land
emission of
toluene = 0 kg/year
kg/year
= 58kg/year
III - 40
Calculate the release of toluene to water after effluent treatment by
using the removal rate and decomposition rate of activated sludge
treatment.
Removal
Release of Potential rate of
toluene to release of
water = toluene to ×(100− activated
sludge )÷ 100
water treatment
kg/year 58kg/year 60%
= 23kg/year
Decompo
quantity of Removal sition
Air emission toluene rate of rate of
of toluene
by = released to
water ×( activated
sludge − activated
sludge
) ÷ 100
treatment before treatment treatment
effluent 60% 0%
k / treatment
= 35kg/year
Calculate the air emission from the mixing facility using mass
balance.
Maximum Potential
Air emission potential Land
emission of release of
of toluene release of toluene to
from mixing
facility
= toluene to
the
− toluene
0kg/year − water
58kg/year
kg/year environment
100kg/year
= 42kg/year
III - 41
1-3 Machining process
This is a process where metallic materials, etc. are cut or polished to obtain
desired form.
The release to the environment and off-site transfer in waste include the
following.
• Mixing of specified substance contained in cutting oil (nonvolatile),
which is fed as an additive to prevent nick at the time of cutting or
polishing, into effluent
• Transfer as spent cutting oil
[ Ex am p l e s of s u bj e ct s u b st a n ce s]
Boron and its compounds ( So di u m t et ra b ora t e ) , 2- a mi n oe t ha n ol , e t c .
[Example of calculation]
• Cutting oil A
Annual quantity 23.8 t/year
purchased
St o c k a t b e g in n i n g 0.9 t
of fiscal year
St o c k a t e n d o f 0.2 t
fiscal year
Content of
specified substance
listed in MSDS Name of specified
Substance No. Content
substance
III - 42
(cont’d)
③ Waste generated
Handling
①
(Boron
and its
compound) Boring of Manufactured
Cutting metal goods (Metal
oil A Drilling plate with
Cutting holes)
oil
Metal plate
② (Boron
(Boron ③ and its
and its compound)
compound)
Wa s t e
Effluent
Sp e n t
cutting oil
III - 43
Follow the procedure based on mass balance described in Part I and Part II
to calculate the release/transfer from the machining facility.
Annual
quantity
of specified
substance = 0 t/year
manufactured
t/year
Quantity of Quantity
Annual Annual quantity cutting oil A of cutting
quantity of of cutting oil A stored at oil A stored
cutting oil
A used
= purchased − the end of
the fiscal + at the
beginning
t/year year of the fiscal
23.8t/year 0.2t year
0.9t
= 24.5t/year
= 1.054t/year
Designated
value of
specified
substance
= 1.054t/year ≧
(Class 1
designated
chemical
substance)
1t/year
III - 44
Step 2 Calculate the quantity of specified substance released as
manufactured goods.
Quantity of
boron and its
compound
released as
= 0kg/year
manufactured
goods
kg/year
Quantity of Content of
boron and Quantity of
boron and its
its
compound
= Sp e n t c u t t i n g
oil × compound
in cutting oil A ÷ 100 × 1000kg/t
20t/year
in waste
kg/year 4.3%
= 860kg/year
= 194kg/year
Land
emission of
boron and its = 0 kg/year
compound
kg/year
III - 45
Step 6 Judge to which medium, air or water, larger or smaller quantity
is released.
Since sodium tetraborate has high melting point (741 °C), air
emission is assumed to be almost none. Therefore, larger quantity
is released to water.
Since sodium tetraborate has high melting point (741 °C), air
emission is assumed to be almost none. Therefore, 0 is assumed as
air emission.
Air
emission of
boron and its = 0 kg/year
compound
kg/year
Maximum Land
potential Air
Release of emission of emission
release of boron and
boron and its boron and its of boron
compound
to water
= compound to − its
compound − and its
compound
the 0kg/year
kg/year environment 0kg/year
194kg/year
= 194kg/year
III - 46
1-4 Washing process
This is a process where dirt attached to products and parts are washed
away using water-based detergent (such as surface active agent) or non
water-based detergent (such as chlorinated solvent).
Dry cleaning process of clothes, etc. is included in this process.
The release to the environment and off-site transfer in waste include the
following.
• Air emission of specified substance in washing detergent by
volatilization or release in effluent from washing equipment
• Transfer as spent solvent
Description of D e g r e a s i n g a n d w a s h in g o f me t a l l i c p a r t s
washing (Refer to Fig. 1-4-1.)
G e n e r a t i o n o f e ff l u e n t a n d l e a k a g e t o l a n d : N o n e
E x h a u s t g a s t r e a t me n t None
facility
III - 47
(cont’d)
• Detergent A
③ Waste generated
Air
emission
Handling (Tri c h l o ro
ethylene)
① ③
(Tri c h l o ro
ethylene)
Metal plate Manufactured
Detergent washing tank goods
A (washed
metal plate)
Metal
plate
② (Tri c h l o ro
ethylene)
Wa s t e
Wa s t e
cloth Sp e n t
detergent
III - 48
Follow the procedure based on mass balance described in Part I and Part II
to calculate the release/transfer from the washing facility.
= 2.8t/year
= 2.8t/year
Designated
value of
specified
substance
= 2.8t/year ≧
(Class 1
designated
chemical
substance)
1t/year
III - 49
Step 2 Calculate the quantity of specified substance released as
manufactured goods.
Quantity of
trichloro
ethylene
released as
= 0kg/year
manufactured
goods
kg/year
Quantity of Content of
trichloroeth Quantity of
Tr i c h l o r o
ylene in
spent
= spent
detergent × ethylene
in detergent A ÷ 100 × 1000kg/t
1.7t/year
detergent
kg/year 100%
= 1700kg/year
= 200kg/year
III - 50
The quantity of trichloroethylene released is the sum of the
quantity in spent detergent and in waste cloth.
Quantity of
Quantity of trichloro Quantity of
trichloro
ethylene in = ethylene in
spent + trichloro
ethylene in
waste detergent waste cloth
kg/year 1700kg/year 200kg/year
= 1900kg/year
= 900kg/year
Land
emission of
trichloroethyl = 0 kg/year
ene
kg/year
Since the facility does not have contact with water, it is assumed
that larger quantity is released to air.
Since the facility does not have contact with water, 0 is assumed as
release to water.
Release of
trichloroethyl
ene = 0 kg/year
to water
kg/year
III - 51
Step 8 Calculate the air emission of specified substance.
Calculate the air emission from the facility using mass balance.
Maximum Land
Air potential Release of
emission of trichloroeth
emission of release of trichloroeth
trichloroethyle trichloroethyl ylene
ne = ene to the − ylene
0kg/year − to water
0kg/year
kg/year environment
900kg/year
= 900kg/year
III - 52
[Example of calculation (2)] When dry cleaning is performed
200 Te t r a c h l o r o e t h y l e n e 100%
③ Waste generated
III - 53
Air
emission
Wa s t e
② ④
Filter D i s t i l l a t i o n Sp e n t Exhaust gas
sludge carbon treatment
( C a r t r i d g e f i l t e r,
activated carbon (Tri c h l o roe
adsorption) thylene)
Handling
Dry
cleaning
solvent A
(Tri c h l o roe
Dirty thylene)
laundry ③
Effluent
Follow the procedure based on mass balance described in Part I and Part II
to calculate the release/transfer from the dry cleaning facility.
III - 54
Step 1 Calculate the annual quantity of specified substance handled.
Step 1-2 Calculate the annual quantity of dry cleaning solvent A used.
Quantity of Quantity
Annual Annual quantity dry cleaning of dry
quantity of of dry cleaning solvent A cleaning
dry cleaning = solvent A
purchased
− stored at
the end of + solvent A
stored at the
solvent A
used the fiscal beginning of
1.3t/year year the fiscal
t/year
0.24t year
0.44t
= 1.5t/year
= 1.5t/year
Annual Annual
Annual quantity of
quantity of quantity of
tetrachloroeth
tetrachloroet
hylene
= tetrachloro
ethylene + ylene
manufactured used
handled 1.5t/year
t/year 0t/year
Designated
value of
specified
substance
= 1.5t/year ≧
(Class 1
designated
chemical
substance)
1t/year
III - 55
Step 2 Calculate the quantity of specified substance released as
manufactured goods.
Quantity of
tetrachloroeth
ylene
released as
= 0kg/year
manufactured
goods
kg/year
= 268.9kg/year
III - 56
Step 4 Calculate the maximum potential release of specified substance
to the environment.
= 1231.1kg/year
Land
emission of
tetrachloroeth = 0 kg/year
ylene
kg/year
The emission
Release of
tetrachloro
ethylene to =
Annual effluent
quantity × standard
designates of
tetrachloroethyle
water 3
1200m /year ne
kg/year 0.1×10− kg/m
3 3
= 0.12kg/year
III - 57
Step 8 Calculate the air emission of the specified substance.
= 1230kg/year
III - 58
1-5 Painting process
The release to the environment and off-site transfer in waste include the
following.
• Volatilization of specified substance (solvent component) in paint to air
• Mixing of solvent component or pigment component from wet booth to
effluent
• Transfer of solvent component or pigment component as spent paint, etc.
[ Ex am p l e s of s u bj e ct s u b st a n ce s]
Solvent component: Toluene, xylene, etc.
Component of pigment: Hexavalent chromium compounds, lead and its
compounds, etc.
[Example of calculation]
The following is an example of calculating the release/transfer from the
coating facility described by Table 1-5 and Fig. 1-5.
• Paint A
Annual quantity 14.7 t/year
purchased
St o c k a t b e g in n i n g o f 1.22 t
fiscal year
St o c k a t e n d o f f i s c a l 0.78 t
year
Content of specified
s u b s t a n c e l i s t e d in Substance No.
Name of specified
Content
MSDS substance
227 To l u e n e 50%
3 11 Manganese and its 20%
compounds
III - 59
(cont’d)
③ Wa s t e g e n e r a t e d
Air
Handling emission
( To l u e n e )
①
( To l u e n e , ④
manganese
and its Coating booth Delivery of
compounds) manufactured
Paint A goods (coated
metal plates)
②
(Manganese
Metal and its
plate compounds)
( To l u e n e ,
manganese
③ and its
compounds)
Wa s t e
Sp e n t p a i n t
Follow the procedure based on mass balance described in Part I and Part II
to calculate the release/transfer from the coating facility. (Refer also to the
example of calculating the release from the wet booth in coating facility in
Part I.)
III - 60
Step 1 Calculate the annual quantity of specified substance handled.
Quantity of Quantity
Annual Annual quantity paint A of paint A
quantity of of paint A stored at stored at
paint A
used
= purchased − the end of
the fiscal + the
beginning
t/year year of the fiscal
14.7t/year 0.78t year
1.22t
= 15.14t/year
= 7.57t/year
= 3.028t/year
III - 61
Step 1-4 Calculate the annual quantity of specified substance handled.
Annual Annual
Annual quantity of
quantity of quantity of
toluene
toluene
handled
= toluene
manufactured + used
0t/year 7.57t/year
t/year
Designated
value of
specified
substance
= 7.57t/year ≧
(Class 1
designated
chemical
substance)
1t/year
Designated
value of
specified
substance
= 3.028t/year ≧
(Class 1
designated
chemical
substance)
1t/year
Since the annual quantity of toluene and manganese and its compounds
handled is larger than the specified quantity (1t/year), they are designated as
requiring notification.
III - 62
○ Pigment component
Calculate the quantity using the following adherence
efficiency.
Annual quantity
Quantity of of manganese Adherence
manganese and its and its efficiency of
compounds released as
manufactured goods
= compounds
handled
×1,000kg/t × airless spray to
metal plate ÷ 100
kg/year 3,028 t/year 60%
= 1,817kg/year
○ Solvent component
Since the content of specified substance in spent paint is not
known, calculate the quantity using the content in paint A.
Quantity of Content of
Quantity of
toluene in = spent paint × toluene
in paint A
÷ 100
waste
kg/year 200kg/year
50%
= 100kg/year
○ Pigment component
Since the release to the environment is assumed to be almost
none, calculate the quantity using mass balance.
(The quantity in waste includes the quantity that attached to the
floor during coating process and not delivered as manufactured
goods as well as the quantity in spent paint.
Annual Quantity of
Quantity of quantity of manganese
manganese and manganese and its
its compounds = and its
compounds
× 1000kg/t − compounds
released as
in waste
kg/year handled manufactured
3.028t/year goods
1817kg/year
= 1 2 11 k g / y e a r
III - 63
Step 4 Calculate the maximum potential release of specified substance
to the environment.
○ Solvent component
Maximum Quantity of
potential Annual toluene Quantity
release of
toluene to the = quantity of
toluene × 1000kg/t − released as
manufactured − of toluene
in waste
environment handled goods 100kg/year
kg/year 7.57t/year 0kg/year
= 7470kg/year
○ Pigment component
Since the release to the environment is almost none, 0 is
assumed as the maximum potential release to the environment.
(The subsequent procedure will be omitted.)
Maximum potential
release of
manganese
and its compounds
= 0 kg/year
to the environment
kg/year
○ Solvent component
Land
emission of
toluene = 0 kg/year
kg/year
○ Solvent component
Since the facility does not have contact with water, 0 is
assumed as the quantity released to water.
Release of
toluene
to water = 0 kg/year
kg/year
III - 64
Step 8 Calculate the air emission of specified substance.
○ Solvent component
Calculate the air emission using mass balance.
Maximum
potential Land Release of
Air toluene
emission of release of emission of
toluene = toluene to
the
− toluene
0kg/year
− to water
0kg/year
kg/year
environment
7470kg/year
= 7470kg/year
III - 65