CHECKLIST OVERHAUL MAIN ENGINE (KANAN) CATERPILLAR C32

PLANNING ACTUAL

Quantity TOTAL QTY TOTAL QTY

NO. ITEMS QUANTITY part number unit CYLINDER TOTAL INSTALL STOCK
SUB ITEMS order DISMANTLING CLEANING & REPAIR
1 1 1 2 3 4 5 6 7 8 9 10 11 12 QTY LAMA QTY BARU
2 BAND, CATERPILLAR, CAT ACERT 12 PCS 9L-5854 PCS
3 GASKET COVER, CATERPILLAR, CAT ACERT 4 PCS 4N-2630 PCS
4 LINER, CATERPILLAR, CAT ACERT C32 12 pcs 253-8766 PCS
5 SEAL O RING, CATERPILLAR, CAT ACERT 8 PC 5E-8771 PCS
6 ORING G B, CATERPILLAR, CAT ACERT 3 PCS 227-5538 PCS
7 SEAL INTEGRAL, CATERPILLAR, CAT ACERT C32, PCS PCS
1 239-5572
8 CYLINDER BLOCK SEAL LINER, CATERPILLAR, CAT ACERT 12 PCS 155-0809 PCS
9 SEAL LINER, CATERPILLAR, CAT ACERT 12 PCS 155-0810 PCS

Conrod bearing 12 PCS 232-3226 PCS

Main bearing 7 PCS 317-8766 PCS

Seal front 1 PCS 319-7401 PCS

Seal rear 1 PCS 142-5868 PCS

Trush bearing 2 PCS 253-1752 PCS

10 SEAL LINER, CATERPILLAR, CAT ACERT 12 PCS 155-2793 PCS
2 1 Gasket 2 PCS 229-5332 PCS
2 GASKET CYL HEAD,Packing head 2 PCS 225-3099 PCS
3 Gasket exh 12 PCS 129-9452 PCS
4 Gasket plate 2 PCS 225-3101 PCS
5 Guide valve 48 PCS 122-7375 PCS
6 Insert ex 24 PCS 226-5561 PCS
7 Insert in 24 PCS 224-3983 PCS
CYLINDER HEAAD
8 Lock valve 48 PCS 2A-2249 PCS
9 Oring 4 PCS 5P-8356 PCS
10 Oring 12 PCS 166-2904 PCS
11 Oring 6 PCS 9X-7430 PCS

Seal valve stem 48 PCS 163-2478 PCS

12 Valve ex 24 pcs 153-7024 PCS
13 Valve in 24 pcs 153-7023 PCS
3 1 Cartridge 2 PCS 149-7499 PCS
2 Oring 4 pcs 130-5694 PCS
TURBO CHARGE
3 Oring 2 PCS 3E-6773 PCS
4 Oring 4 PCS 6V-3917 PCS
1 Gasket 2 pcs IP-0436 PCS
2 Hand pump 1 pcs 137-5541 PCS
3 Injector 12 pcs 374-0750 PCS
4 FUEL SYSTEM Oring 12 PCS 230-3775 PCS
5 Oring 12 PCS 230-3728 PCS
6 Oring 12 PCS 9X-3317 PCS
7 Sensor GP F 1 pcs 239-2396 PCS
5 1 GEAR FUEL PUMP 1 pcs 224-3242 PCS
2 PRIMING PUMP FUEL 1 pcs 137-5541 PCS
3 SEAL O-RING 7 pcs 8L-2786 PCS
4 VALVE AS( FUEL FILTER ) 1 pcs 7E-5346 PCS
FUEL INJECTION PUMP
5 SEAL O-RING 1 pcs 6V-6228 PCS
6 PUMP GP FUEL TRANSFER 1 pcs 286-2531 PCS
7 BALL 1 pcs 2D-6642 PCS
8 SPRING 1 pcs 2S-3992 PCS
9 GASKET ( FUEL PRIMING ) 1 pcs 1P-0436 PCS
6 1 Gasket 2 pcs 226-4753 PCS
2 Oring 20 PCS 109-0078 PCS
3 Seal integral 3 pcs 239-5572 PCS
4 OIL COOLER Seal integral 4 pcs 234-8937 PCS
5 Seal integral 2 pcs 239-5571 PCS
6 Seal integral 2 PCS 126-2702 PCS
7 Seal integral 2 pcs 196-6068 PCS
7 1 Gasket 4 PCS 4N-0864 PCS
2 Gasket 2 PCS 4N-1946 PCS
3 Oring 5 PCS 109-0074 PCS
4 Oring 1 PCS 6V-1585 PCS
5 Oring 5 PCS 8T-1703 PCS
6 Oring 3 PCS 6L-7817 PCS
7 Oring 6 PCS 231-4708 PCS
cooling system
8 Oring 4 PCS 109-0076 PCS
9 Oring 2 PCS 205-4831 PCS
 cooling system

10 Oring 4 PCS 114-2687 PCS

11 Oring 4 PCS 109-0072 PCS
12 Oring 2 PCS 112-1102 PCS
13 Oring 4 PCS 6K-6307 PCS
14 Oring 2 PCS 109-0077 PCS
8 1 Bearing 1 pcs 108-7930 PCS
2 Oring 1 pcs 112-1579 PCS
3 Oring 1 pcs 9X-7371 PCS
FRESH WATER P/P
4 Oring 1 PCS 4S-5898 PCS
5 Oring 1 PCS 112--1580 PCS
6 Seal unit 1 PCS 128-0317 PCS
9 1 Gasket 1 pcs PCS
226-5613
2 Gasket 1 pcs 238-8709 PCS
3 Gasket 1 pcs 238-8708 PCS
4 Gasket 1 pcs PCS
241-8156
AFTER COOLING
5 Oring 18 pcs 109-0092 PCS
6 Oring 2 pcs 114-4427 PCS
7 Oring 2 pcs 3P-0655 PCS
8 Oring 2 pcs 5S-9134 PCS
10 1 BATTERAY 2 PCS 200AMP/BOSCH PCS
2 ELECTRICAL ALTERNATOR 1 PCS 04343-64000 PCS
3 DINAMO STATER 2 PCS 04301-58800 PCS
 CHECKLIST OVERHAUL MAIN ENGINE (KANAN) CATTERPILLAR C32
PLANNING ACTUAL

Quantity TOTAL QTY TOTAL QTY

NO. ITEMS QUANTITY part number unit CYLINDER TOTAL INSTALL STOCK
SUB ITEMS order DISMANTLING CLEANING & REPAIR
1 1 1 2 3 4 5 6 7 8 9 10 11 12 QTY LAMA QTY BARU
2 BAND, CATERPILLAR, CAT ACERT PCS 9L-5854 PCS
12
3 GASKET COVER, CATERPILLAR, CAT ACERT PCS 4N-2630 PCS
4
4 LINER, CATERPILLAR, CAT ACERT C32 pcs PCS
12 253-8766
5 SEAL O RING, CATERPILLAR, CAT ACERT PC 5E-8771 PCS
8
6 ORING G B, CATERPILLAR, CAT ACERT PCS 227-5538 PCS
3
SEAL INTEGRAL, CATERPILLAR, CAT ACERT C32,
7 1 PCS 239-5572 PCS
8 CYLINDER BLOCK SEAL LINER, CATERPILLAR, CAT ACERT PCS 155-0809 PCS
12
9 SEAL LINER, CATERPILLAR, CAT ACERT PCS 155-0810 PCS
12
Conrod bearing 12 PCS 232-3226 PCS

Main bearing 7 PCS 317-8766 PCS

Seal front 1 PCS 319-7401 PCS

Seal rear 1 PCS 142-5868 PCS

Trush bearing 2 PCS 253-1752 PCS

10 SEAL LINER, CATERPILLAR, CAT ACERT PCS 155-2793 PCS
12
2 1 Gasket 2 PCS 229-5332 PCS
2 GASKET CYL HEAD,Packing head 2 PCS 225-3099 PCS
3 Gasket exh 12 PCS 129-9452 PCS
4 Gasket plate 2 PCS 225-3101 PCS
5 Guide valve 48 PCS 122-7375 PCS
6 Insert ex 24 PCS 226-5561 PCS
7 Insert in 24 PCS 224-3983 PCS
CYLINDER HEAAD
8 Lock valve 48 PCS 2A-2249 PCS
9 Oring 4 PCS 5P-8356 PCS
10 Oring 12 PCS 166-2904 PCS
11 Oring 6 PCS 9X-7430 PCS

Seal valve stem 48 PCS 163-2478 PCS

12 Valve ex 24 pcs 153-7024 PCS
13 Valve in 24 pcs 153-7023 PCS
3 1 Cartridge 2 PCS 149-7499 PCS
2 Oring 4 pcs 130-5694 PCS
TURBO CHARGE
3 Oring 2 PCS 3E-6773 PCS
4 Oring 4 PCS 6V-3917 PCS
1 Gasket 2 pcs IP-0436 PCS
2 Hand pump 1 pcs 137-5541 PCS
3 Injector 12 pcs 374-0750 PCS
4 FUEL SYSTEM Oring 12 PCS 230-3775 PCS
5 Oring 12 PCS 230-3728 PCS
6 Oring 12 PCS 9X-3317 PCS
7 Sensor GP F 1 pcs 239-2396 PCS
5 1 GEAR FUEL PUMP 1 pcs 224-3242 PCS
2 PRIMING PUMP FUEL 1 pcs 137-5541 PCS
3 SEAL O-RING 7 pcs 8L-2786 PCS
4 VALVE AS( FUEL FILTER ) 1 pcs 7E-5346 PCS
FUEL INJECTION PUMP 6V-6228
5 SEAL O-RING 1 pcs PCS
6 PUMP GP FUEL TRANSFER 1 pcs 286-2531 PCS
7 BALL 1 pcs 2D-6642 PCS
8 SPRING 1 pcs 2S-3992 PCS
9 GASKET ( FUEL PRIMING ) 1 pcs 1P-0436 PCS
6 1 Gasket 2 pcs 226-4753 PCS
2 Oring 20 PCS 109-0078 PCS
3 Seal integral 3 pcs 239-5572 PCS
4 OIL COOLER Seal integral 4 pcs 234-8937 PCS
5 Seal integral 2 pcs 239-5571 PCS
6 Seal integral 2 PCS 126-2702 PCS
7 Seal integral 2 pcs 196-6068 PCS
7 1 Gasket 4 PCS 4N-0864 PCS
2 Gasket 2 PCS 4N-1946 PCS
3 Oring 5 PCS 109-0074 PCS
4 Oring 1 PCS 6V-1585 PCS
5 Oring 5 PCS 8T-1703 PCS
6 Oring 3 PCS 6L-7817 PCS
7 Oring 6 PCS 231-4708 PCS
cooling system
8 Oring 4 PCS 109-0076 PCS
9 Oring 2 PCS 205-4831 PCS
 cooling system

10 Oring 4 PCS 114-2687 PCS

11 Oring 4 PCS 109-0072 PCS
12 Oring 2 PCS 112-1102 PCS
13 Oring 4 PCS 6K-6307 PCS
14 Oring 2 PCS 109-0077 PCS
8 1 Bearing 1 pcs 108-7930 PCS
2 Oring 1 pcs 112-1579 PCS
3 Oring 1 pcs 9X-7371 PCS
FRESH WATER P/P
4 Oring 1 PCS 4S-5898 PCS
5 Oring 1 PCS 112--1580 PCS
6 Seal unit 1 PCS 128-0317 PCS
9 1 Gasket 1 pcs PCS
226-5613
2 Gasket 1 pcs 238-8709 PCS
3 Gasket 1 pcs 238-8708 PCS
4 Gasket 1 pcs PCS
241-8156
AFTER COOLING
5 Oring 18 pcs 109-0092 PCS
6 Oring 2 pcs 114-4427 PCS
7 Oring 2 pcs 3P-0655 PCS
8 Oring 2 pcs 5S-9134 PCS
10 1 BATTERAY 2 PCS PCS
2 ELECTRICAL ALTERNATOR 1 PCS PCS
3 DINAMO STATER 2 PCS PCS
 CHECKLIST OVERHAUL AUXILLIARY ENGINE ( KIRI),DEUTZ 226B
PLANNING ACTUAL

QUANTITY TOTAL QTY TOTAL QTY

NO. ITEMS SUB ITEMS QUANTITY PART NUMBER ORDER UNIT CYLINDER TOTAL INSTALL
DISMANTLING CLEANING & REPAIR
1 1 1 2 3 4 QUANTITY BARU QUANTITY LAMA STOCK
2 SEAL RING 8 PCS 1153804 PCS
3 CYLINDER LINER, DEUTZ, TD22B-4CDI, 4 PCS 13024173 / 13056682 PCS
4 CONT ROD BEARING, DEUTZ, TD226B-4CDI, 4 SET 12273939/13024279 PCS
5 MAIN BEARING, DEUTZ, TD226B-4CDI, 4 SET 226-13034908 / 13034916 PCS
6 THRUST BEARING, DEUTZ, TD226B-4CDI, 1 SET 13058397/1305897 PCS
7 CYLINDER BLOCK RING PISTON, DEUTZ, TD226B-4CDI, 4 SET 13022348/49/50 PCS
8 SEAL RING 8 PCS 1153805 PCS
RADIAL SEAL WASHER (REAR) 1 PCS 12189888 PCS
PISTON 4 PCS 12272090 PCS
9 WASHER RING TEMBAGA, N/A, 6MM 10 PCS 6MM PCS
CORE HOLE PLUG 3 PCS 13021200 PCS
10 WASHER, RING TEMBAGA, 14 MM 20 PCS 14 MM PCS
2 1 PUSH ROD, DEUTZ, TD226B-4CDI, 8 PCS 12159194 PCS
2 VALVE STEAM SEAL 8 PCS 13023391 PCS
3 GUIDE VALVE INTAKE 4 PCS 13026861 PCS
4 GUIDE VALVE EXCHAUST 4 PCS 13026864 PCS
5 VALVE EX, DEUTZ, TD226B-4CDI, 4 PCS 12159608 PCS
6 VALVE IN, DEUTZ, TD226B-4CDI, 4 PCS 12159606 PCS
7 CYLINDER HEAD 4 PCS 13021396 PCS
8 PLUG 4 PCS 13021199 PCS
9 CYLINDER HEAAD SEAT EXCHAUST 4 PCS 13026866 PCS
10 EXCHAUST MANIFOLD GASKET 1 PCS 32A32-01400 PCS
11 INTAKE MANIFOLD GASKET 1 PCS 12272783 PCS
12 TAPPET 8 PCS 12273399 PCS
13 CELINDER HEAD COVER GASKET 4 PCS 13053771 PCS
14 ROCKER ARM SET 8 PCS 13037827 PCS
15 COVER 4 PCS 13053431 PCS
16 CELINDER HEAD GASKET 4 PCS 13059912 PCS
17 SEAT INTAKE 4 PCS 13026865 PCS
3 1 TURBO ASSY 1 PCS 13053216 PCS
2 TURBO CHARGER COVER 1 PCS 13022698 PCS
3 AIR FILTER 1 PCS 13021376 PCS
4 TURBO CHARGE INTAKE MANIFOLD GASKET 1 PCS 13021401 PCS
5 STUD BOLT 4 PCS 13026624 PCS
6 RUBBER SYPHON 1 PCS 13021766 PCS
7 PIPE CLAMP 1 PCS 13021718 PCS
4 1 FILTER SOLAR 1 PCS 13020488 PCS
2 PLAIN WASHER 8 PCS 1132562 PCS
3 INJEKTOR ASSEMBLY 4 PCS 12279064 PCS
4 HEXAGON BOLT WITH WIRE HOLE ON HEAD 4 PCS 12151817 PCS
5 RETURN TUBE ASSEMBLY 1 PCS 13031989 PCS
FUEL SYSTEM
6 FILTER OLI 1 PCS 01174421` PCS
7 OIL FILTER ASSEMBLY 1 PCS 12273107 PCS
8 OIL COOLER 6M26 1 PCS 13024128 PCS
9 PIPE OIL 1 PCS 12187856 PCS
10 WASHER SEALING 4 PCS 1118737 PCS
5 1 PLUNGER, FUEL INJECTION PUMP, DEUTZ, TD226B-4CDI, A67 4 PCS 09015-05800 PCS
2 DELIVERY VALVE, FUEL INJECTION PUMP, DEUTZ, TD226B-4CDI, A32 1 SET 32A65-04650 PCS
3 GASKET KIT AD, FUEL INJECTION PUMP, FLAG FULL, DEUTZ, TD226B-4CDI 1 PCS 94910-10071 PCS
FUEL INJECTION PUMP
4 PRIMMING PUMP, FUEL INJECTION PUMP, DEUTZ, TD226B-4CDI 1 PCS 06016-13140 PCS
5 NOZZLE S295, FUEL INJECTION PUMP, WEICHAI, DEUTZ, TD226B-4CDI 1 PCS 94910-10121 PCS
6 CHECK VALVE, FUEL INJECTION PUMP, DEUTZ, TD226B-4CDI 4 PCS 09014-01890 PCS
6 1 PUMP ASSY WATER 1 PCS 1227321 PCS
2 WATER OUTLET PIPE 1 PCS 13023374 PCS
3 THERMOSTATE 1 PCS 32A46-02100 PCS
4 COOLING SYSTEM COVER THERMOSTATE 1 PCS 32A46-01101 PCS
5 ELEMENT OIL COOLER 1 PCS 32A39-03300 PCS
6 PUMP ASSY OIL 1 PCS 32A35-10012 PCS
7 CASE ASSY OIL COOLER 1 PCS 32A39-03101 PCS
7 1 ALTERNATOR 1 PCS PCS
2 DINAMO STATER 1 PCS PCS
3 AVR 1 PCS PCS
4 ELETRICAL GENERATOR 1 PCS PCS
5 BATERAY 1 PCS PCS
6 RUBBER COUPLING 8 PCS PCS
BEARING 2 PCS PCS
 CHECKLIST OVERHAUL AUXILLIARY ENGINE ( KIRI),DEUTZ 226B
PLANNING ACTUAL

QUANTITY TOTAL QTY TOTAL QTY

NO. ITEMS SUB ITEMS QUANTITY PART NUMBER ORDER UNIT CYLINDER TOTAL INSTALL
DISMANTLING CLEANING & REPAIR
1 1 1 2 3 4 QUANTITY BARU QUANTITY LAMA STOCK
2 SEAL RING 8 PCS 1153804 PCS
3 CYLINDER LINER, DEUTZ, TD22B-4CDI, 4 PCS 13024173 / 13056682 PCS
4 CONT ROD BEARING, DEUTZ, TD226B-4CDI, 4 SET 12273939/13024279 PCS
5 MAIN BEARING, DEUTZ, TD226B-4CDI, 4 SET 226-13034908 / 13034916 PCS
6 THRUST BEARING, DEUTZ, TD226B-4CDI, 1 SET 13058397/1305897 PCS
7 CYLINDER BLOCK RING PISTON, DEUTZ, TD226B-4CDI, 4 SET 13022348/49/50 PCS
8 SEAL RING 8 PCS 1153805 PCS
RADIAL SEAL WASHER (REAR) 1 PCS 12189888 PCS
PISTON 4 PCS 12272090 PCS
9 WASHER RING TEMBAGA, N/A, 6MM 10 PCS 6MM PCS
CORE HOLE PLUG 3 PCS 13021200 PCS
10 WASHER, RING TEMBAGA, 14 MM 20 PCS 14 MM PCS
2 1 PUSH ROD, DEUTZ, TD226B-4CDI, 8 PCS 12159194 PCS
2 VALVE STEAM SEAL 8 PCS 13023391 PCS
3 GUIDE VALVE INTAKE 4 PCS 13026861 PCS
4 GUIDE VALVE EXCHAUST 4 PCS 13026864 PCS
5 VALVE EX, DEUTZ, TD226B-4CDI, 4 PCS 12159608 PCS
6 VALVE IN, DEUTZ, TD226B-4CDI, 4 PCS 12159606 PCS
7 CYLINDER HEAD 4 PCS 13021396 PCS
8 PLUG 4 PCS 13021199 PCS
9 CYLINDER HEAAD SEAT EXCHAUST 4 PCS 13026866 PCS
10 EXCHAUST MANIFOLD GASKET 1 PCS 32A32-01400 PCS
11 INTAKE MANIFOLD GASKET 1 PCS 12272783 PCS
12 TAPPET 8 PCS 12273399 PCS
13 CELINDER HEAD COVER GASKET 4 PCS 13053771 PCS
14 ROCKER ARM SET 8 PCS 13037827 PCS
15 COVER 4 PCS 13053431 PCS
16 CELINDER HEAD GASKET 4 PCS 13059912 PCS
17 SEAT INTAKE 4 PCS 13026865 PCS
3 1 TURBO ASSY 1 PCS 13053216 PCS
2 TURBO CHARGER COVER 1 PCS 13022698 PCS
3 AIR FILTER 1 PCS 13021376 PCS
4 TURBO CHARGE INTAKE MANIFOLD GASKET 1 PCS 13021401 PCS
5 STUD BOLT 4 PCS 13026624 PCS
6 RUBBER SYPHON 1 PCS 13021766 PCS
7 PIPE CLAMP 1 PCS 13021718 PCS
4 1 FILTER SOLAR 1 PCS 13020488 PCS
2 PLAIN WASHER 8 PCS 1132562 PCS
3 INJEKTOR ASSEMBLY 4 PCS 12279064 PCS
4 HEXAGON BOLT WITH WIRE HOLE ON HEAD 4 PCS 12151817 PCS
5 RETURN TUBE ASSEMBLY 1 PCS 13031989 PCS
FUEL SYSTEM
6 FILTER OLI 1 PCS 01174421` PCS
7 OIL FILTER ASSEMBLY 1 PCS 12273107 PCS
8 OIL COOLER 6M26 1 PCS 13024128 PCS
9 PIPE OIL 1 PCS 12187856 PCS
10 WASHER SEALING 4 PCS 1118737 PCS
5 1 PLUNGER, FUEL INJECTION PUMP, DEUTZ, TD226B-4CDI, A67 4 PCS 09015-05800 PCS
2 DELIVERY VALVE, FUEL INJECTION PUMP, DEUTZ, TD226B-4CDI, A32 1 SET 32A65-04650 PCS
3 GASKET KIT AD, FUEL INJECTION PUMP, FLAG FULL, DEUTZ, TD226B-4CDI 1 PCS 94910-10071 PCS
FUEL INJECTION PUMP
4 PRIMMING PUMP, FUEL INJECTION PUMP, DEUTZ, TD226B-4CDI 1 PCS 06016-13140 PCS
5 NOZZLE S295, FUEL INJECTION PUMP, WEICHAI, DEUTZ, TD226B-4CDI 1 PCS 94910-10121 PCS
6 CHECK VALVE, FUEL INJECTION PUMP, DEUTZ, TD226B-4CDI 4 PCS 09014-01890 PCS
6 1 PUMP ASSY WATER 1 PCS 1227321 PCS
2 WATER OUTLET PIPE 1 PCS 13023374 PCS
3 THERMOSTATE 1 PCS 32A46-02100 PCS
4 COOLING SYSTEM COVER THERMOSTATE 1 PCS 32A46-01101 PCS
5 ELEMENT OIL COOLER 1 PCS 32A39-03300 PCS
6 PUMP ASSY OIL 1 PCS 32A35-10012 PCS
7 CASE ASSY OIL COOLER 1 PCS 32A39-03101 PCS
7 1 ALTERNATOR 1 PCS PCS
2 DINAMO STATER 1 PCS PCS
3 AVR 1 PCS PCS
4 ELETRICAL GENERATOR 1 PCS PCS
5 BATERAY 1 PCS PCS
6 RUBBER COUPLING 8 PCS PCS
BEARING 2 PCS PCS