1.

Flush for sample

In order to have fresh resin sample from process, resin trapped in nozzle is blown with N2 instead of
dumping the resin out to bucket

2. Resin sample recovery system

If dump fresh resin is required during sampling, the dumped resin can be recovered to process. This can
impact to good housekeeping and improve raw material efficiency

3. Key F for valve, prevent valve broken

Key with form like "F" font is provided to support the operator during open and close the manual valve.

4. Stopper for lift hoist catalyst

Stopper is installed usually in rail of catalyst drum to hold the drum in case of hoist cable is
disconnected/broken. So drum will not drop to ground and cause contaminate issue.

5. One left longer bolt during open manhole

During open the manhole of vessel, all bolts will be removed. But one longer bolt is installed to hold the
mandor thrown due to / in case remaining pressure is exist.

6. Vent facility for hose station

There was accident during disconnect hose from hose station where field operator was hit by hose due
to there was remaining pressure in hose. Need vent facility in hose station

7. Double block valve for positive isolation for CSE

To prevent N2 and/or HC passing thru the valve during CSE, all inlet and outlet access to vessel should
be isolated by install blind

8. Grounding cable for dumping/ draining

Grounding or bonding cable usually one miss item during transferring liquid or solid to container.
Electric static charge during transferring, dumping or draining material may be causing spark and fire.

9. Close manhole skirt of vessel

Skirt area below vessel is classified as confined space. Sometimes personnel field operator or
maintenance enter the room accidentally, unplanned. This is a potential hazard.

10. Loading additive location shall not above extruder

to prevent employee getting heat stroke during loading

11. Hose station for purge HC to flare

Flare line in hose station is provided in some area to facilitate purging activity during maintenance i.e.
break-off flanges. This is safer than release HC to atm.

12. Spool swing for H2 and IA in Ethylene de-Oxo system

De-Oxo is designed to remove oxygen contain in ethylene and nitrogen, reaction during in service is
exothermic. This catalyst will be regenerated by using H2 combined with N2. Instrument air (IA) is
provided for deactivate. This IA can’t be contaminated by H2 during deactivation by safety reason.

13. Tie in from top for vent system

All vent for gas or potential two phase fluid shall be connected to the vent header from the top. This
configuration is aimed to prevent liquid backflow from others venting

14. Use plastic based for knocker in solid facility

In some cases, transfer solid/ additive from one hopper to downstream hopper is no smooth (bridging).
So,

15. Limit set point for ramp up and down rate of extruder,
Limit increasing and decreasing set point of extruder rate is required to prevent fluctuation of load and
fluctuation of barrel pressure that may causing to extruder shut down.

16. N2 continuous flushing for resin RF, to prevent RF stuck

17. Start pelleter first before melt-pump during startup and pelleter should stop after stop the melt
pump to prevent molten stuck in cutter of pelleter
18. Tube melt system for TEAL
19. Induce type elutriator has potential of silo getting suck if fail in sequence/ logic, blow of draft
elutriator is safer

20. Manhole in cycle pipe of fluidized bed reactor to prevent unremoved N2 during CSE