RNa ui Ly’) Project name: " ae National Science and Technology a Air-cooled Chiller: EWAD370TZ-SS Te Yi aa PLT CMR MAU ori l:}Contents Page ul Iv Vv vl vil vill AKIN Method Statement for DAE Factory Witness Test Air Cooled Screw Chiller Witness test date: 3 August 2018 Introduction Thermal Performance Test - 100% Cooling Technical Data Sheet Instrumentation & Tolerances Testing of Safety Functions / Controller Demonstration Test Report Sheet” DAIKIN Introduction The Daikin EWAD370TZ-SS screw unit which has been ordered for the, National Science and Technol je is to be tested at the Daikin manufacturing plant located in Cecchina, Italy The testing will be carried out to verify thermal performance of one of the units as follows: Cooling thermal performance @ 100% load @ ELWT = 12.2/6.7°C, OAT = 38.8°C ‘The units ordered for this project are from the EWAD...TZ-SS range of a/c screw compressor chillers, WT procedures will be carried out @ constant flow 15.4 l/s, according to above design conditions A data sheet at full load for this unit is included within this method statement (at page V) The following actions are carried out prior to the witness test taking place and are not witnessed by the client. These do not form part of the witness test criteria and are included here for information purposes only. Electrical Connections: Water Connections: The power supply is connected, and an electrical check carried ‘out on all sensors, heaters and thermostats. This will also include fuse ratings and overload settings. A final check is also made on the fans to ensure correct rotation. (Not witnessed). The unit electrical supply will be de-isolated and switched back on. This will allow the crankcase heaters to come on and the refrigerant liquid in the compressor(s) to be boiled off. (Not witnessed) Inlet / Outlet connections of the evaporator are connected to the test bench by means of victaulic couplings and flexible piping. (Not witnessed). For a witness test at specific design ambient conditions, the unit is tested inside our Thermal Chamber. This facility has been designed to accurately simulate, if possible, the on site ambient conditions. The ambient temperature is controlled by five sets of louvres moved by electrical actuators. The chiller is placed into the chamber and the evaporator is connected to the test stand plant; after having enclosed the unit inside the chamber with a door, the chiller is started up and the air ambient temperature increases thanks to the heat rejected by the condenser coils. The same is constantly controlled through temperature sensors located around the chiller. ur” DAIKIN 100% Thermal Performance Test The compressors will be allowed to start from the unit controls and will load automatically to full load. Once a stable load is established the following measurements will be taken and witnessed by the client representatives. Measurements. Temperature - Chilled water flow / return °C lec - Ambient air °c Electrical Data —- Voltage v - Total Power Supply kw - Total Absorbed Current Amps Flow Rate - Evaporator Flow Us. Pressure Drops - Evaporator AP kPa Cooling Capacity To be calculated using the specified water flow and the relevant measured At, with the following formula; CC(kW) = 4.186 FR(I/s)x ATCC) Ambient temperature shall be measured at various points around the unit (depending on the length of the machine) and the average ambient condition will be recorded. The unit cooling capacity will be calculated using the specified water flow, specific heat capacity and the relevant measured At. Readings will be taken every 5 minutes and the unit performance data recorded in the test sheet (copy attached). After the 6" reading the results will be averaged and recorded The unit Energy Efficiency Ratio (EER) is calculated by dividing the cooling capacity by the total unit power input, both recorded on the test sheet. EER = Cooling Capacity (kW) Total unit Power Input (KW)” DAIKIN PDAIKIN Technical Data Sheet EWAD3701Z-SS ‘Cooling mae performances Cooing omacty 849 KW FeoportorwsteriWOUT 229%0/870% conerinoxt ALR evaporator wate low S40 Vi te casing ficency 2508 N/E vapratorerssureaross 2h ia srk 4a7ORW 7k mont temaertine SRBC evr Sok ew cw /Lo@ tm a@IA)/BOABA) cresorsterfhid Wetar uaporater fouling factor LI6BS mC ‘Unie internation Compeeser ype var Oren Sg Screw fefngeran type ba Copsciy conte) Stapla Condenser 1p6 Compress? 2 condensers & creatny 2. Condenser fas cero! OW etngrartcarge Gh luge O00 MS. voportertype Shall ATU Heettal information ower spply 400¥/ S00 Ha /3 Ph Maint carent OA furningeanent 257A, Conresse sansa methos inartar vac turnin cutent 259A Maccurent wes val 292A” DAIKIN Instrumentation & Tolerance: The following calibrated instruments will be use certificates for all the listed instruments are avai Parameters Evaporator water inlet Temperature Evaporator water outlet temperature Evaporator water flow Evaporator pressure drop Ambient temperature Electrical data Voltage — Average current - Power input Data logging system Checking EER Tolerances Programme. The t are in accordance are shown below Capacity EER at part load conditions EER at full load Pressure drop Further details may be obtained from the Eurovent website t-certification.com, www.eurovent Standard 6C003-2015 For Liquid Chil sd during the witness test. Current calibration ilable for inspection during the test: Measurement instruments Temperature sensor PT100 ‘Temperature sensor PT100 Flow meter KROHNE Yokogawa EJA 110 4 Temperature sensor PT100 Yokogawa WT 230 Yokogawa MX 100 By calculation Daikin is a participating member in the Eurovent Certification jolerances associated with the testing therefore with those published within Eurovent Ratings ing Packages and these 1+ 5% ~(2#3/LR)% 15% +15%” DAIKIN Testing of Safety Functions Once all the measurements have been taken and recorded, the safety devices and alarms (below) are checked and the following conditions simulated to ensure safety controls perform correctly. Loss of water flow across the evaporator — chilled water flow switches are not fitted at the test bench. To achieve a similar condition relevant cables are connected to the electrical control panel. To simulate the flow switch under no flow condition, the bridge is disconnected. On start Up if the flow switch is open the alarm prevents the unit to start. If the unit is operating when the flow switch intervenes, the shut down procedure is immediately activated. Both alarms are displayed High pressure alarm - This test is carried out for each circuit. To simulate the high pressure condition the relevant fans are switched off. The compressors will shut down immediately and the alarm displayed. Please note this test could encounter the following problems: Under high pressure, the controller will try to unload the compressors to reduce head pressure. The controller will not activate the pump down procedure. Whenever high pressure is reached, liquid inside the evaporators and compressors must be eliminated before the chiller is restarted. Demonstration of Controller During and following the test, the Microtech controller & display will be demonstrated to show interrogation of operating conditions etc. The Daikin technician will also demonstrate how alarms (discussed above) are displayed and subsequently cleared. Please see addendum to this method statement for description of controls and interfaces available — provided for information only. Notes Evaporator water: Outlet chilled water temperature range is +4°C / 12°C (ie: No possibility to test with glycol) Ambient temperature: For acoustic tests, due to the need of free field conditions, the ambient will be as prevailing at time of test which is normally late evening in order to achieve a suitably low background noise level General During the witness test, the chiller will be inspected for loose fittings and for excess vibration. The external finish of the chiller will be inspected and any damage to paintwork will be made good. Please note that the temporary victaulic water connections to the test stand may show signs of some water leakage - which is not detrimental to testing. Client representative(s) and Daikin Engineer to sign off test data sheet when complete. virDAIKIN custome acTORY REFERENCE: prosecr: UNIT SERIAL Unione: MAI voLrage: are: REFRIGERANT: 100% EVAPORATOR CONDENSER cowPaesson Aran Water Fans. MOTOR em | oe | | wow | ano Time ve fa jaw} ov | | ww we lele |u| = =n ceatngcoacy; aw vapucorpesnsesip: —KPa@ alt cont Raps: erst DAN. Cent Represent Fact Repesctave cent Representa DAIKIN earn ier vill {‘IRCOOLED CHILLER WITNESS TEST ] CUSTOMER : Dain nia DAE REF : ovisoris6 PROJECT : Nationa Science and Techrology, BANGLADESH UNIT SERIAL No : CH-13F01487-KKKIOOK UNIT MODEL : ewane7oTz-9s DATE: c2.002018 UNIT LOAD: 100% EVAPORATOR CONDENSER COMPRESSOR & FAN Water Fans MOTOR Ent | tvg |] Della’ | Flow | Amb Time v ja }aw]ov toa | ww se | cc | ¢ | mm| 11.45.27] 1232 | ee2 | sso | 1520 | 209) - | - | - | 40300] 21653) 137.20 11.50.04 1241 | eos | sae | 1540] ane) - | - | - | 40320] 21670) 13720 11.8527| 1225 | 682 | 543 | 520] 2963] - | - | - | 40257] 21593] 13590 1200.06] 1229 | 67 | sso | 1540] sea0| - | - | - | 20003] 21963] 13720 1205.18] 1292 | 697 | sas | 1540 222) - | - | - | aors7| 22000] 198.60 21045] 1209 | a75 | sax | 1540 | 2000] - | - | - | 30020] 21068] 197.20 hnverace| 1228 | eas | sas | 1597 | 3805] - | - | - | 401as| 21.06) 197.22 Cooling cepacity: 349.68 KW Evaporator pressure drop; 25840 KPa @ 15.37 mash EER 285 Za Tt118 p> ( Femnrers Lous) Client signature nen tera Representing DAIKIN: Clanton iacm ey i] women coy se. Allin top Aer ces DAE Cenk sensing Representing DAIKIN:...--.---)AIKIN APPLIED EUROPE SpA. (Md. cube abhi ée, pup fa Pian l, Mav, 7 00040 cia om RSUN Gy ne) Kor S DOM ve pe 1818001006 CF OAB7@bE0S68 ys ag 26! PF DAIKIN Dak fenestacre S28a AIR COOLED CHILLER WITNESS TEST ] CUSTOMER : Dain nia DAE REF : ovisoris6 PROJECT : Nations Science and Techrology, BANGLADESH UNIT SERIAL No : CH-18F01487-KKKIOOK UNIT MODEL : ewane7oTZ-6s MAIN VOLTAG! DATE: c2.002018 REFRIGERANT: 1240 UNITLOAD: 100% EVAPORATOR CONDENSER, ‘COMPRESSOR & FAN ‘Water Fans MOTOR Ent | tvg | Deltat] Flow | Amb Time v | a |] ov toa |] ww so | sc | ec | msm | ec 11.45.27] 1232 | 682 | 550 | 1530] aoa] - = - | 403.00] 216.33] 137.20 11.50.04] 1241 | 693 | 543 | 15.40 | 3086] - ~ - | 403.30] 216.70] 137.20 11.86.27] 1225 | 682 | 843 | 1520 | 3a63| - - | 402.57 | 215.93] 135.90 12.00.08] 1229 | 679 | 860 | 1540 | 3890) - - - | 398.83 | 219.63 | 137.20 12.05.18] 1292 | 697 | 635 | 1540 | 3923) - x - | 401.87 | 220.00 | 138.60 12.10.45] 1209 | 875 | 534 | 1840 | 905} - - - | 990.20 | 219.63 | 137.20 iverace| 12.28 | 685 | 643 | 15.97 | 36.05) - 7 | 401.48 | 218.04 | 137.22 Cooling capacity: 249.68 KW Evaporator pressure drop: 25.40 KPa @ = 15.37 m3/h EER 2.85 ~SSTE118 p> ( fennrers Louis) Client signature ners tera Representing DAIKIN: Chenega ra ey i] women oy SAH a top Ase acer DAE Client signature f Representing DAIKIN: ““AIKIN APPLIED EUROPE S.p.A. (Ma. cube ubhée, peo Via Pian Mari, 72 00040 cia oa LM) Ma Leet Doms ha 0121990006 CF 0672860585 5 a6 9-2018 PF DAIKIN Dat fprastacre SpA