April 2001

Process Industry Practices

Piping

PIP PN03SA0J01
Piping Material Specification 3SA0J01
Class 300, 304/304L Stainless Steel, 0.000" C.A.
Core: Process
Jacket: Steam
 PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found at
http://www.pip.org.

© 2001 Process Industry Practices (PIP), Construction Industry Institute,

The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin,
Texas 78705. PIP member companies and subscribers may copy this Practice
for their internal use. Changes, overlays, addenda, or modifications of any
kind are not permitted within any PIP Practice without the express written
authorization of PIP.

Not printed with State funds

 PIP PN03SA0J01
April 2001 Piping Material Specification Line Class 3SA0J01

SERVICE: Core: Process MATERIAL: Core: 304/304L Dual Marked

Jacket: 150 psi Steam Jacket: 304/304L Dual Marked
RATING CLASS: 300, ASME B16.5-1996 DESIGN CODE: ASME B31.3c-1998
TEMPERATURE LIMIT: -20F to 800F STRESS RELIEF: None Required
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: Per ASME B31.3

PRESSURE - TEMPERATURE RATINGS - CORE

TEMP F -20 to 100 200 300 400 500 600 700 800
TEMP C -29 to 38 93 149 204 260 316 371 427
For NPS 1/2 through NPS 12 (Full flange rating per ASME B16.5, Table 2-2.1)
psig 720 600 540 495 465 435 425 405
kPag 4965 4135 3725 3415 3205 3000 2930 2790

PRESSURE - TEMPERATURE RATINGS - JACKET

TEMP F -20 to 100 200 300 400 500 600 700 800
TEMP C -29 to 38 93 149 204 260 316 371 427
For NPS 1 through NPS 14 (Pressure is limited by external pressure on 4 inch sch 10S 304/304L core pipe)
psig 230 213 197 181 173 165 157 147
kPag 1585 1470 1360 1250 1195 1140 1085 1015

ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION

PIPE 01
Core 1/2 – 3/4 40S SS, EFW, ASTM A312-TP 304/304L (Ej=0.80)
1/2 – 4 10S SS, EFW, ASTM A312-TP 304/304L (Ej=0.80)
6 – 12 40S SS, EFW, ASTM A312-TP 304/304L (Ej=0.80)
Jacket 1 – 14 10S SS, EFW, ASTM A312-TP 304/304L (Ej=0.80)
Tubing - Jumper 1/2 – 3/4 0.049 in. SS, SMLS, ASTM A269-TP 316 annealed (Ej=1.0)
1 0.065 in. SS, SMLS, ASTM A269-TP 316 annealed (Ej=1.0)
NIPPLES 83
Branch 1/2 – 2 40S SS, EFW, ASTM A312-TP 304/304L (Ej=0.80)
FITTINGS 02
CORE
Reducer (CONC) 1/2 – 12 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
Reducer (ECC) 1/2 – 12 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
90 LR ELL 1/2 – 12 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
45 LR ELL 1/2 – 12 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
Tee 1/2 – 12 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
Tee (RED) 1/2 – 12 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
Cap 1/2 – 12 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9

JACKET
Reducer (CONC) 85 1 – 16 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
Reducer (ECC) 85 1 – 16 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
90 SR ELL 85 1 – 16 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.28
45 SR ELL 85 1 – 16 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.28
Tee 85 1 – 16 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
Tee (RED) 85 1 – 16 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
Cap 1 – 16 Weld SS, ASTM A403-WP 304-W/304L-W, ASME B16.9

JUMPER
Union 1/2 – 1 THRD Tube x tube SS TP 316 SS compression ferrule tube fitting
Connector - Female 1/2 – 1 THRD Tube x FNPT SS TP 316 SS compression ferrule tube fitting
Half Coupling 1/2 – 1 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
SW Pipet 1/2 – 1 Class 300 Weld SS, ASTM A182-F316/316L, MSS SP-97
Plug 1/2 – 1 Class 3000 THRD SS, ASTM A182-F316/316L, ASME B16.11

Process Industry Practices Page 1 of 3

PIP PN03SA0J01
Piping Material Specification Line Class 3SA0J01 April 2001

ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION

VALVES
Gate 86 1/2 – 2 Class 800 T/SW CS body w/ 13 CR trim, HF ST GA08CB200
Gate 1/2 – 12 Class 300 RF 316 SS body w/ 316 SS trim, FP, w/ jacket GA03ST550
Globe 1/2 – 12 Class 300 RF 316 SS body w/ 316 SS trim, w/ jacket GL03ST550
Swing Check 1/2 – 12 Class 300 RF 316 SS body w/ 316 SS trim, w/ jacket CS03ST550
FLANGES
Slip-On (RED) 1/2 – 14 Class 300 RF SS, ASTM A182-F304/304L, ASME B16.5
Slip-On 84 1/2 – 14 Class 300 RF SS, ASTM A182-F304/304L, ASME B16.5
Insert (RED) 09, 82 1/2 – 14 Class 300 RF SS, ASTM A182-F304/304L insert, CS ASTM A105 flange, ASME B16.5
Insert (NON-RED) 09, 82, 84 1/2 – 14 Class 300 RF SS, ASTM A182-F304/304L insert, CS ASTM A105 flange, ASME B16.5
Blind 1/2 – 14 Class 300 RF SS, ASTM A182-F304/304L, ASME B16.5
GASKETS
1/2 – 14 Class 300 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20
1/2 – 14 Class 300 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20,
special reducing flange dimensions
BOLTING
Stud Bolts 82 ASTM A193, Gr B7 stud, w/ 2 heavy hex nuts ASTM A194, Gr 2H

90° BRANCH CONNECTION – Core vents, drains, and instrument connections only (Note 16)
Legend and Chart

12 T
10 E T
8 E E T
6 E E E T
BRANCH SIZE

4 E E E E T
3 E E E E E T
2 E E E E E E T
1-1/2 E E E E E E E T
1 E E E B E B E E T
3/4 E E E E E E B E E T
1/2 E E E B E B B B E E T
12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE

B Branch Weld
E Reducing Tee or Tee and Reducer(s)
T Tee

90° BRANCH CONNECTION – Jacket on core branch (to be used with core vent, drain, and instrument connection table)
Legend and Chart

14 T
12 E T
10 E E T
8 E E E T
BRANCH SIZE

6 E E E E T
4 E E E E E T
3 E E E E E E T
2-1/2 E E E E E E E T
2 E E E B E B E E T
1-1/2 E E E E E E B E E T
1 E E E B E B B B E E T
14 12 10 8 6 4 3 2-1/2 2 1-1/2 1
HEADER SIZE

B Branch Weld
E Reducing Tee or Tee and Reducer(s)
T Tee

Page 2 of 3 Process Industry Practices

 PIP PN03SA0J01
April 2001 Piping Material Specification Line Class 3SA0J01

SIZE COMBINATIONS, NPS

Core Pipe Jacket Pipe Special Jacket Flange Size, Flange Size, Supply, Return,
Fittings Reducing Jacket Non-Reducing Jacket and Jumper
1/2 1 – 1 x 1/2 1/2 1/2
3/4 1-1/2 – 1-1/2 x 3/4 3/4 1/2
1 2 – 2x1 1 1/2
1-1/2 2-1/2 – 2-1/2 x 1-1/2 1-1/2 3/4
2 3 – 3x2 2 3/4
2 4 – 4x2 2 3/4
3 4 – 4x3 3 3/4
3 6 – 6x3 3 3/4
4 6 – 6x4 4 3/4
6 8 – 8x6 6 1
8 10 12-Elbows 10 x 8 8 1
10 12 14-Elbows 12 x 10 10 1
12 14 16-Elbows, 16-Tee 14 x 12 12 1

NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower
than flange rating.
02 All butt welded component thicknesses shall match pipe thickness.
09 Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturer’s recommended
pressure-temperature restrictions.
16 Core branch connections should consist of tees, reducers, and/or reducing tees except in the case of vents, drains, and instrument connections, where
branch welds are permitted per the branch connection tables.
82 Stud bolt lengths may be longer due to increased thickness of the insert flange.
83 Threaded joints are permitted only at jacket jumper and instrument connections. Threaded joints shall be seal welded when temperatures exceed 400F.
84 Use non-reducing flange against equipment or at spec break to piping with non-reducing flange.
85 Ej = 0.80 when component is split and rewelded.
86 This valve to be used for jacket vent and drain applications.

REFERENCES:
Process Industry Practices (PIP)
PIP PNF0200 - Vents, Drains, and Instrument Connection Details
PIP PNFJ8000 - Jacketed Pipe Fabrication Details
PIP PNSMV003 - Carbon Steel Gate Valve Descriptions
PIP PNSMV023 - Stainless Steel Gate Valve Descriptions
PIP PNSMV024 - Stainless Steel Globe Valve Descriptions
PIP PNSMV025 - Stainless Steel Check Valve Descriptions

Process Industry Practices Page 3 of 3