You are on page 1of 16

p r o d u c t i n f o r m at i o n

S300 Mini
Safety Laser Scanner

Maximum safety in mini format –


contact-free, compact and easy to integrate
S300 Mini – the world’s smallest safety laser scanner
from the world’s largest safety portfolio

From the global market leader in safety applications: the S300 Mini
safety laser scanner. After the success of the S3000, with the largest
scanning range available on the market, and the compact S300, the
S300 Mini is the next logical step in further miniaturization.

Diverse applications Save space and gain safety


Safety laser scanners enable non-contact monitoring of freely •• Easy integration thanks to very compact size
programmable areas. Like an optical radar, the compact •• Greater machine efficiency by removing barriers
systems scan their environment in a fan shape and identify any •• Vertical and horizontal protection possible
object in their detection zone. They are universally applicable •• Minimum installation effort as the sender and receiver
in production areas and in storage spaces. For either mobile are housed together
or stationary applications: The S300 Mini is an uncomplicated •• Reduced downtime and brake wear on automated
safety solution for all industrial sectors. guided vehicles thanks to triple field functions

S3000

S300

With a height of 116 mm, the S300 Mini is the smallest safety laser scanner in the world

2 O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 8014476/2012-09-19
Subject to change without notice
Safety is not a question of size

Personal protection for many areas


of application
The S300 Mini safety laser scanner is ideal for protecting
hazardous areas, safeguarding hazardous points or
access protection for machines and systems, as well as
for protecting automated guided systems.

Cost-effective and easy to integrate


The S300 Mini’s compact format and low weight make S300 Mini Remote for S300 Mini Standard as
it easy to integrate. It will fit almost anywhere and safeguarding AGVs a pressure sensitive
individual application adjustment enables flexible safety mat replacement
solutions with simple handling – all at low cost. Because
its threaded mounting holes are in exactly the same
position, the S300 Mini can be mounted in place of
an existing S300.

A lot of functions in a small space


•• S300 Mini Standard design for simple
stand-alone solutions
•• S300 Mini Remote design for combination
with the Flexi Soft safety controller
•• Vertical and horizontal protection with
270° scanning angle
•• Installation volume of only 850 cm³
•• Footprint of 95 cm²

95 cm2
104 mm

minimum footprint

102 mm S300 Mini in actual size: 102 x 116 x 104 mm (W x H x D)

8014476/2012-09-19 O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 3
Subject to change without notice
From a simple solution through to
a wide range of functions

The S300 Mini Standard is ideal for simple tasks, with its outstanding
price/performance ratio. The Remote version of the S300 Mini has
an impressive range of functions in a very compact form.

S300 Mini Standard S300 Mini Remote


Features Features
•• A triple field set: one protective field, two warning fields •• Up to 16 triple field sets with two warning fields and one
•• Scanning range: 2 meters or 3 meters protective field each, as well as up to 32 monitoring cases.
•• 270° scanning angle •• 270° scanning angle
•• Up to 4 scanners on one Flexi Soft safety controller
Areas of application
•• As pressure sensitive mat replacement Areas of application
•• As a replacement for bumpers on •• For more complex vehicles with greater functions
smaller and simpler vehicles

Warning field 2
Warning field 1
Protective field

270° scanning angle

3 m radius

8 m radius

The S300 Mini’s warning and protective fields enable flexible reaction to a variety of hazardous situations

4 O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 8014476/2012-09-19
Subject to change without notice
Von der einfachen Lösung bis zur
großen Funktionsvielfalt
Little effort for a lot of safety

Application example: protecting a small vehicle with two S300 Mini

S300 Mini Remote: maximum functionality


in the minimum of space
+ + •• Cost-effective all-round vehicle protection possible
•• Unbeatable cost-effectiveness – 270° scanning angle
EFI
allows all-round protection with only two scanners
•• Minimum cabling effort saves time and costs
EFI
•• Simple configuration and diagnosis thanks to
EFI
a central interface to the controller
•• Very easy replacement of individual safety laser scanners
EFI

+ +

Flexi Soft: „outsourced intelligence“ Cost reduction with S300 Mini Remote
The Flexi Soft central safety controller has a modular structure Saving on controller intelligence in the safety laser scanners
and is configured by means of the intuitive Flexi Soft Designer themselves results in a crucial cost benefit: You only have to buy
software. The SICK-specific EFI interface (EFI = Enhanced Function and program the control electronics once, in the form of the Flexi Soft.
Interface) transmits data for the safety-related communication, The SICK-specific EFI interface significantly reduces the amount
enabling enhanced sensor functions. of cabling you need.

8014476/2012-09-19 O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 5
Subject to change without notice
S300 Mini Safety laser scanners


A
B
C Maximum safety in mini format

D
E Product description

F
The S300 Mini safety laser scanner has This allows the realization of advanced
an impressive ultra-compact design system solutions, for example with the
ensuring it can fit easily into any vehicle Flexi Soft safety controller. Complete
or machine design. Strong performance protection systems for vehicles and ma-
with up to 16 triple field sets to provide chines can easily be implemented within
the ultimate in flexibility. the system network. CDS (Configuration

H The triple field function enables a protec- & Diagnostic Software) or the Flexi Soft
tive field and two warning fields to be op- ­Designer can be used to define protec-
erated at the same time. This minimizes tive and warning fields in a convenient

I
downtimes and brake wear. The S300 way on a PC or laptop from an access
Mini Remote has an internal interface point.
(EFI) for safe device communication.

J At a glance
•• Very compact design •• Selectable resolution for hand, leg or
K •• 2 m or 3 m protective field range
•• 270° scan angle
body detection
•• Contour as reference for vertical
•• Up to 16 switchable field sets (16 applications
L protective fields, 32 warning fields)
•• EFI interface for safe SICK device
•• Easy-to-configure fields and functions

communication

M Your benefits
N •• Simple integration due to ultra­
compact design
•• Easy modular expansions, simple
c­ abling and additional functions
•• Easy installation, commissioning ­using SICK safety controllers with EFI

O and maintenance for stationary and


mobile applications
•• Easy to manage, reducing costs and
work time
•• Unbeatable cost-effectiveness – •• Reduction of downtimes and brake

P 270° scan angle allows complete


application protection with only two
wear thanks to triple field function
•• Decades of proven safety technol-
scanners ogy guarantee maximum reliability

Q Additional information
Detailed technical data������������������������7
•• Variety of field sets guarantees safety
and productivity when protecting
and availability – even under difficult
conditions
vehicles or moving machine parts
Ordering information����������������������������8

R Dimensional drawing����������������������������9
Connection diagrams������������������������� 10
-- www.mysick.com/en/S300_Mini
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions,

S
software, application examples and much more.
Accessories����������������������������������������� 14

T 6 O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 8014476/2012-09-19
Subject to change without notice
Safety laser scanners S300 Mini


Detailed technical data


You can find more detailed data in the operating instructions. Download at www.mysick.com.
A
General data
Laser protection class 1 (CFR 1040.10 and 1040.11, CDRH 21, IEC 60825-1)
B
Enclosure rating
Protection class
IP 65 (EN 60529)
III (EN 50178 and EN 60950) C
Safety-related parameters
Type
Safety integrity level
Category
Type 3 (EN 61496-1)
SIL2 (IEC 61508), SILCL2 (EN 62061)
Category 3 (EN ISO 13849)
D
E
Performance level PL d (EN ISO 13849)
PFHd (mean probability of a dangerous failure 8.0 x 10-8 (EN ISO 13849)
per hour)
TM (Mission Time) 20 years (EN ISO 13849)
Ambient operating temperature from ... to
Type of light
–10 °C ... +50 °C
Pulsed laser diode
F
Wave length 905 nm
Housing color RAL 1021 (yellow), RAL 9005 (black)
Housing material Die-cast aluminum
Front screen material
Front screen surface finish
Polycarbonat
Outside with scratch-resistant coating
H
Dimensions (W x H x D)
I
102 mm x 116 mm x 105 mm
Weight 0.8 kg, without connecting cables

Functional data
S300 Mini Standard S300 Mini Remote J
Scanning angle 270°
Protective field range, radial
Number of field sets
2 m / 3 m (depending on type)
1 16
K
Type of field sets
Number of monitoring cases
Triple field sets with 1 protective field and 2 warning fields each
1 32 L
Remission 1.8 % ... > 1,000 %, reflectors
Response time
Resolution
80 ms
30 mm, 40 mm, 50 mm, 70 mm, selectable
M
30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable

Angular resolution
(depending on type)
0.5°
N
Protective field supplement 100 mm
Warning field range
Distance measuring range
8 m
30 m
O
Number of multiple samplings
Delay of automatic reset
2 ... 16, configurable via CDS
2 s ... 60 s, configurable P
Q
R
S
8014476/2012-09-19
Subject to change without notice
O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 7
T
S300 Mini Safety laser scanners


A Electrical data
S300 Mini Standard S300 Mini Remote

B Connection type
Connecting cable length
Connecting cable with round plug connector
250 mm
Diameter of round plug connector 15 mm

C Supply voltage Vs
Power consumption
24 V DC (16.8 V DC ... 30 V DC)
≤ 0.25 A (24 V DC) 1)
≤ 1.35 A (24 V DC) 2)

D Universal I/Os​
Number of inputs
2 –

Static control inputs (with EFI) – 5 4)

E External device monitoring (EDM)


Restart/reset
1 3)
1 3)


Standby 1 3) 1 4)

F Number of outputs

Reset required
-

1 3)
Depends on the configuration of the
connected EFI device

Safety outputs (OSSD) 2 –
Output for warning field 2 3) –
Configuration and diagnostics interface RS-232

H
Transmission rate 38.4 kBaud
Safe device communication via EFI/SDL
Transmission rate – ≤ 500 kBaud

I
Cable length – 20 m 5)
Galvanized decoupling – –
1)
 Without output load.
2)
 Including maximum output load.

J 3)

4)

5)
 Availability depends on the configuration of the universal I/Os.
 The S300 Mini Remote can only be operated on an S3000/S300 safety laser scanner, on a safety controller Flexi Soft or on a sens:Control device via EFI.
 Use only pre-assembled extension cables.

K Ordering information

L
Delivery S300 Mini
•• Safety laser scanner
•• Operating instructions and CDS (Configuration & Diagnostic Software) on CD-ROM

M
•• Adhesive label “important information”
The extension cable has to be ordered separately!

Designation Protective field range Model name Part no.

N S300 Mini Standard


2 m
3 m
S32B-2011BA
S32B-3011BA
1050932
1056430

O S300 Mini Remote


2 m
3 m
S32B-2011EA
S32B-3011EA
1051884
1056431

P
Q
R
S
T 8 O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 8014476/2012-09-19
Subject to change without notice
Safety laser scanners S300 Mini


Dimensional drawing
∅ 94
A
B
C
116

D
79.7
43.3

36.5
E
73

102 F
Max. 200

104
54.5 H
I
Min. 15 Min. 15

23.8

J
36.4

10.5
K
43.3

M5 × 7.5

5
L
250

All dimensions in mm
M
N
O
P
Q
R
S
8014476/2012-09-19
Subject to change without notice
O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 9
T
S300 Mini Safety laser scanners


A Connection diagrams
You can find more connection diagrams at www.mysick.com

B
S300 Mini Standard with restart interlock and external device monitoring
1)
+24 V x y

C k1 k1 k2
x y

D
S1 z
k2 k1

wh

E
1
bn k2
2 z
gn
3
ye
4

F
gy
5
pk
6
bu
7
sh
S300 Mini Standard 8

sh = shield

H
I
FE K1 K2 H1

J 0V

K
•• S300 Mini Standard in conjunction with relays/contactors
•• Operating mode: with restart interlock (universal I/O 1 must be configured as reset) and external device monitoring
(universal I/O 2 must be configured as EDM)

L
M
N
O
P
Q
R
S
T 10 O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 8014476/2012-09-19
Subject to change without notice
Safety laser scanners S300 Mini


S300 Mini Standard on UE10-3OS safety relay


+24 V
A
B
S1

C
wh

D
1
bn
2
gn
3
ye
4

E
gy
5
pk
6
bu
7
sh

F
S300 Mini Standard 8 B1 B3 Y1 13 23 33 41

sh = shield
UE10-3OS

B2 B4 Y2 14 24 34 42

H
I
FE H1

0V

•• S300 Mini Standard on UE10-3OS safety relay


•• Operating mode: with restart interlock (universal I/O 1 must be configured as reset) and external device monitoring J
(universal I/O 2 must be configured as EDM)

K
L
M
N
O
P
Q
R
S
8014476/2012-09-19
Subject to change without notice
O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 11
T
S300 Mini Safety laser scanners


A Protective field switching between an S3000 Expert and an S300 Mini Remote with static inputs
+24 V

B 1
6
5
IN A1 A2 k1 IN B1 B2 IN C1 C2 IN D1 D2

10 k2

C S3000 11
12
13
16
17
18
19

D
14
15
23
22
21
20
7

E
8 1)
9 x y
4
3
2
k1 k2

F wh
x
z
y

1
bn k1
2
gn
3
ye k2
4 z
gy

H
5
pk
6
bu
7
sh
S300 Mini Remote H

I H = housing
sh = shield K1 K2 H1 H2

J FE

0V

K •• S3000 Expert with S300 Mini Remote in an EFI system with relays/contactors
•• Operating mode: without restart interlock with external device monitoring

L
•• Static protective field switching by the S3000 control inputs IN A to D. The protective fields affect the OSSDs on the
S3000 Expert.

M
N
O
P
Q
R
S
T 12 O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 8014476/2012-09-19
Subject to change without notice
Safety laser scanners S300 Mini


S300 Mini Remote: protective field switching with a Flexi Soft safety controller
+24 V
A
1
wh
1)
x y
B
bn

C
2
gn k1 k2
3
ye
4 x y
gy
5

D
pk S5 z
6
bu k1
7
sh
S300 Mini Remote H

E
k2
wh z
1 k1
bn
2
gn

F
3
ye
4 S1 S2 S3 S4
gy
5 k2
pk
6
bu
7
sh
S300 Mini Remote H A1 A B A1 I1 I2 I3 I4 I5 I6 X1
EFI 1

H
H = housing
sh = shield FE FE
Flexi Soft CPU1 Flexi Soft XTIO
EFI 2

I
A2 A B A2 I7 I8 Q1 Q2 Q3 Q4 X2

FE
K1 K2 H1
J
0V

•• Two S300 Mini Remote


K
L
•• Protective field evaluation and switching via EFI using a Flexi Soft safety controller

M
N
O
P
Q
R
S
8014476/2012-09-19
Subject to change without notice
O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 13
T
S300 Mini Safety laser scanners


A Accessories
Mounting systems

B Figure Property Assembly / Remark Type Part no.

S300 Mini Standard


Adjustment

S300 Mini Remote


C
D For rear mounting on
wall or machine
– Mounting kit 1a 2034324 O O

For rear mounting on

E Mounting brackets
wall or machine with
protection of optics
cover
– Mounting kit 1b 2034325 O O

F
Cross-wise adjustment Only in conjunction with
Mounting kit 2 2039302 O O
possible mounting kit 1a or 1b
Longitudinal adjust- Only in conjunction with
Mounting plate Mounting kit 3 2039303 O O
ment possible mounting kit 2

Extension cables

H Figure Connection type Direction of cable


outlet
Cable length Type Part no.

2.5 m DOL-1SS2G2M5E15KM3 6042337 – O

I M12 x 7 Straight
5 m
7.5 m
DOL-1SS2G5M0E15KM3
DOL-1SS2G7M5E15KM3
6042338
6042339


O
O

J
10 m DOL-1SS2G10ME15KM3 6042340 – O
15 m DOL-1SS2G15ME15KM3 6042341 – O
20 m DOL-1SS2G20ME15KM3 6042342 – O

K 2.5 m
5 m
DOL-127SG2M5E25KM0
DOL-127SG05ME25KM0
6020537
6020354
O
O


Straight 7.5 m DOL-127SG7M5E25KM0 6020353 O –

L M12 x 7 + FE
10 m
20 m
DOL-127SG10ME25KM0
DOL-127SG20ME25KM0
6020352
6033096
O
O

M
5 m DOL-127SW05ME25KM0 6021342 O –
7.5 m DOL-127SW7M5E25KM0 6034783 O –
Angled
10 m DOL-127SW10ME25KM0 6035566 O –

N 15 m DOL-127SW15ME25KM0 6021343 O –

Configuration connection cables


O Figure Remark
Connec-
tion type
Cable
length Type Part no.

P For connecting the configuration connection


to the serial interface on the PC
M8 x 4,
SUB-D
9-pin
2 m

10 m
DSL-8D04G02M025KM1

DSL-8D04G10M025KM1
6021195

2027649
O O

O O

Q For connecting the configuration connection to


the USB interface on the PC
M8 x 4,
USB-A
2 m

10 m
DSL-8U04G02M025KM1

DSL-8U04G10M025KM1
6034574

6034575
O O

O O

R Configuration connection cable


Connector
RS-232, 35 cm Converter RS-232 to USB 6035396 O O
USB

S
Illustration may differ

T 14 O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 8014476/2012-09-19
Subject to change without notice
Safety laser scanners S300 Mini


Power supply units


Figure Input voltage Output voltage Maximum output Type Part no.
A

S300 Mini Standard


current

S300 Mini Remote


B
C
2.1 A Power supply 7028789 O O
100 V AC ... 240 V AC 24 V DC
3.9 A Power supply 7028790 O O
D
Configuration software E
Figure Description Type Part no.

CDS (Configuration & Diagnostic Software) CDS 2032314 O O


F
Cleaning agent

H
Figure Description Type Part no.

Plastic cleaner and care product, anti-static Plastic cleaner 5600006 O O

Others
I
Figure Description
Spare part set optic cover
Items supplied
With replacement seal and screws
Type
Spare part set optic cover
Part no.
2039248 O O
J
Cloth for cleaning the front screen – Optical cleaning cloth 4003353 O O K
L
M
N
O
P
Q
R
S
8014476/2012-09-19
Subject to change without notice
O p t o - e l e c t r o n i c p r o t e c t i v e d e v i c e s | S IC K 15
T
SICK at a glance
8014476/2012-09-19 ∙ SH_2M ∙ WB USmod int38

Leading technologies Unique product range Comprehensive services


With a staff of more than 5,000 and •• Non-contact detecting, counting, •• SICK LifeTime Services – for safety
over 50 subsidiaries and representa- classifying, positioning and measur- and productivity
tions worldwide, SICK is one of the ing of any type of object or media •• Application centers in Europe, Asia
leading and most successful manufac- •• Accident and operator protection and North America for the develop-
turers of sensor technology. The power with sensors, safety software and ment of system solutions under real-
of innovation and solution competency services world conditions
have made SICK the global market •• Automatic identification with bar •• E-Business Partner Portal
leader. No matter what the project and code and RFID readers www.mysick.com – price and availabi-
industry may be, talking with an expert •• Laser measurement technology for lity of products, requests for quotation
from SICK will provide you with an ideal detecting the volume, position and and online orders
basis for your plans – there is no need contour of people and objects
to settle for anything less than the best. •• Complete system solutions for analy-
sis and flow measurement of gases
and liquids

Worldwide presence with México Please find detailed addresses and


subsidiaries in the following Nederland  additional representatives and agencies
countries: Norge  in all major industrial nations at
Österreich www.sick.com
Australia   Polska 
Belgium/Luxembourg  România 
Brasil  Russia 
Ceská Republika  Schweiz
Canada Singapore
China  Slovenija
Danmark South Africa 
Deutschland South Korea
España  Suomi 
France  Sverige 
Great Britain  Taiwan
India  Türkiye 
Israel  United Arab Emirates
Italia  USA
Japan

SICK AG | Waldkirch | Germany | www.sick.com

You might also like