Charging System Description - Overview Overview Depending on the vehicle condition, the variable control is not activated. ‘The PCM gathers vehicle operating system data and determines the required charging rate. Based on that data, the ®CM commands the alternator to provide a specific charging rata (voltage) between 12.6 and 14.5 vols, using 0.1 volt steps. In some operating Contitions, the alternator may bypass PCM control and use a default value, s2vour EATERY SENSOR ALTERNATOR | utput vr (variable) When the alternator is at faut, one or more ofthe following DTC is stored. Refer to the corresponding troubleshooting, Tc Detection nem 0562 _| Charging System Low Voltage POBSA | ACG Ne Charging Malfunction P1548 | ‘Charging System High Voltage. P16BB_ | Atemator B Terminal Circuit Low Voltage P12 _| PGNLFI-ACG LIN Communisation Error Pise4 | ACG High-temperatureCharging System Description - Overview Overview ‘The PCM gathors vehiclo operating system data and determines the required charging rata. Based on that data, the PCM commands tha aternatorto provide e specife charging rate (voltage) between 12.0 ane 1.3 vos in 0.1 vot ineements. In sore operating conditions, the alternator may bypass PCM contro and use a detaut value Depending on the vehicle condition, the variable control is not activated. s2vour EATERY SENSOR ALTERNATOR | utput vr (variable) When the alternator is at faut, one or more ofthe following DTC is stored. Refer to the corresponding troubleshooting, Tc Detection nem 0562 _| Charging System Low Voltage POBSA | ACG Ne Charging Malfunction P1548 | ‘Charging System High Voltage. P16BB_ | Atemator B Terminal Circuit Low Voltage P12 _| PGNLFI-ACG LIN Communisation Error Pise4 | ACG High-temperatureCharging System Component Location Index 42 VOLT CHARGING SYSTEM INDICATOR (in the gauge control module)Charging System Component Location Index 42 VOLT CHARGING SYSTEM INDICATOR {in the gauge controt module) BEVERLY LS oe Renal ang nataiaion 7Charging System Component Location Index 42 VOLT CHARGING SYSTEM INDICATOR {in the gauge control module) 42VOLT BATTERY Test ALTERNATOR emovaland Ristalaton 7 ‘SvER HON aLreanaTOR DecoUPLER (OAD) PULLEY Fatetattcsnsttton RIVE BELT. IDLER PULLEY DRIVE BELT AUTO-TENSIONER val and nstabston argeeiogCharging System Symptom Troubleshooting Index NOTE: Ino DTCs are incicated when confirming them with the HDS, the alternator is normal because of multistage contro! one ‘symptom Diagnostic procedure [Also check for 12 volt charging system indleator stays procedure, ifaiagnoste un on With OAD pulley: OAD pulley is making an abnormal noise heck for AD pulAlternator Overhaul Special Too! Required [Description/Tool Number [Bearing Driver Attachment, 42x 47 mm 07746-07030, [Driver Handle, 18x 198L 07748-0070000, NoTE: L1H wmere icons shown, lk for futher infermationE [Detailed information, notes, and precautions Replace [1 [These parts have inspection items. 1. QAD Pulley - Remove 2, Terminal Insulator - Removewoo'ubeipseo3, End Cover - Remove 4, Brush Holder Assembly - Remove 5, Stator Assembly - Remove 6, Rotor - Remove 7. Front Bearing Retainer - Remove 8, Front Bearing - Remove 1. Drive out the front bearing with a brass drift and a hammer. Brush Holder Assembly 4. Brush - Inspect41, Measure the length of both brushes (A) with 2 vernier caliper (8). If ether brush is shorter then the service limit, replace the brush holder assembly. Alternator Brush Length A Standard (New): 10.5 mm (0.413 in) Service Limit: 1.5mm (0.059 in) BINey 8 Rotor 4. Rotor Slip Ring - Test 41. Check for continuity between the slip rings (A) © there is continuity, o to stop 2 © ‘ifthere is no continuity, replace the rotor assembly 2. Check for continuity between each slip ring and the rotor (8) and the rotor shaft (C).Ifthere is continuity, replace the rotor assembly note: LID vine iconis shown lek for further internation[Detailed information, notes, and precautions [Torque: Nim (kgfim, bP) Replace [1 [These paris have inspection items, 4. Front Bearing - Install41. Install the front bearing (A) using the driver handle, 18 x 195L and the bearing driver attachment, 42 x 47 mm, 07749-0010000 2, Front Bearing Retainer - Install 3, Rotor Install 4, Stator Assembly - Install ‘5, Brush Holder Assembly - Install 1, Push the brushes (A) in, then insert a pin or dell bit (B) (about 1.6 mm (1/16 in) diameter) to hold them there. 2. Install the brush holder assembly. 3. Pullout the pin or dil bit 6, End Cover - Install 7. Terminal Insulator «Install 8, OAD Pulley - Installwoo'ubeipseoAlternator Overhaul Special Too! Required [Description/Tool Number [Bearing Driver Attachment, 42x 47 mm 07746-07030, [Driver Handle, 18x 198L 07748-0070000, NoTE: L1H wmere icons shown, lk for futher infermationo [Detailed information, notes, and precautions: Replace [These parts have inspection items. 2, Pulley - Remove (Without CAD)woo'ubeipseo3, Heat Shield - Remove 4, Terminal Insulator - Remove 5, End Cover - Remove 6, Brush Holder Assembly - Remove 7. Stator Assembly - Remove 8, Rotor - Remove 9, Front Bearing Retainer - Remove 10.Front Bearing - Remove 1 Remove the pulley locknut with a 10 mm wrench (A) and a 22 mm wrench (B). If necessary, use an impact wrench41, Drive out the front bearing with a brass drift and a hammer. Brush Holder 1. Measure the length of both brushes (A) with @ vernier caliper (B). If either brush is shorter than the service limit replace the brush holder assembly, Alternator Brush Length Standard (New): 10.5 mm (0.413 in) Service Limit: 1.5 mm (0.059 in) Rotor 4, Rotor Slip Ring - Test41. Check for continuity between the slip rings (A) © if thare is continuity, go to tap 2. © Ifthere is no continuity, replace the rotor assembly 2. Cheek for continuity between aach slip ring and the rotor (B) and the rotor shaft (C). If thera is continuity, replace the rotor assembly. note: LTBI Winer con i shown, lik for futher information[Detailed information, notes, and precautions [Torque: Nim (kgfim, IBF) Replace [1 [These paris have inepection tems, 4. Front Bearing - Install1, Use a hand press to install the front bearing (A) in the drivevend housing, withthe driver handle, 18 x 196L, and the bearing driver attachment, 42 x 47 men. (07749-0010000 4 07746-0010300 2, Front Bearing Retainer - Install 3, Rotor Install 4, Stator Assembly - Install ‘5, Brush Holder Assembly - Install 1, Push the brushes (A) in, then insert a pin or dell bit (B) (about 1.6 mm (1/16 in) diameter) to hold them there. 2. Install the brush holder assembly. 3, Pullout the pin or aril bit 6, End Cover - Install 7. Terminal Insulator «Install 8, Heat Shield «Install9. Pulley - Install (Without OAD) 41, Tighten the pulley locknut with a 10 mm wrench (A) and a 22 mm wrench (B), 10,QAD Pulley - install (With OAD)Alternator Overhaul Special Too! Required [Description/Tool Number [Bearing Driver Attachment, 42x 47 mm 07746-07030, [Driver Handle, 18x 198L 07748-0070000, NoTE: L1H wmere icons shown, lk for futher infermationE [Detailed information, notes, and precautions Replace [1 [These parts have inspection items. 1. QAD Pulley - Remove 2, End Cover - Removewoo'ubeipseo3, Terminal Insulator - Remove 4, Brush Holder Assembly - Remove 5, Stator Assembly - Remove 6, Rotor - Remove 7. Front Bearing Retainer - Remove 8, Front Bearing - Remove 1. Drive out the front bearing with a brass drift and a hammer. (ay note: ELA Winer icon is shown, lek for futher information[Detailed information, notes, and precautions [Torque: Nim (kgfim, bP) Replace [1 [These paris have inspection items, 4. Front Bearing - Install1, Use a hand press to install the front bearing (A) in the drivevend housing, withthe driver handle, 18 x 196L, and the bearing driver attachment, 42 x 47 men. (07749-0010000 4 07746-0010300 2, Front Bearing Retainer - Install 3, Rotor Install 4, Stator Assembly - Install ‘5, Brush Holder Assembly - Install 1, Push the brushes (A) in, then insert a pin or dell bit (B) (about 1.6 mm (1/16 in) diameter) to hold them there. 2. Install the brush holder assembly. 3. Pullout the pin or dil bit 6, End Cover - Install 7. Terminal Insulator «Install 8, OAD Pulley - Install