J WT SPROCKETS _ TIDC INDIA THE COMPLETETIDC Edge Design & Engineering ‘The Engineering success of TIDC has always been a combination of the latest technology deployed and continuous innovations in existing products. Greater Fatigue and Tensile streng The plates in each and every TIDC chain undergo piercing operation to extremely accurate specifications. Followed by Shaving or Drifting to increase bearing area, guaranteeing greater dynamic strength and fatigue life. Longer Wear Life Roundness of the bushes and heat treatment of pins and bushes also impact wear life. At TIDC bushes are manufactured on a multi slide auto forming machine which produces them to uniform roundness. Edge beveling and meticulous sizing is also carried out for the bushes. A special purpose machine ensures perfect cropping of pins. All components are treated in a controlled atmosphere for outstanding endurance. Maximum Working Load capability Critical applications call for chains with a high working load capability, and for this plates, bushes and rollers are shot peened-constantly bombarded with hard metal pellets at high speeds. Maximum Impact & Crushing Stre: High impact resistance of rollers is achieved by use of solid rollers which are cold extruded from wires. This enables the production of strong rollers with uniform walll thickness and excellent finish. Assembly & Testing Pre-lubrication is followed by precision assembly and proof loading. Rigorous testing is done under various loads and speeds to evaluate their performance and to compare them against Indian and international standards. CLL CDQuality & performance Strict and complete adherence to constant quality and regular technology upgradation have ensure TIDC chains exceed all laid down parameters: «Consistency in length control «Higher than standard breaking loads Higher than standard fatigue limits Chain & Sprocket supply as a kit Amanufacturer with rare strengths Over the years we have developed and fine tuned immense competencies in cold working of metals, metal joining processes, metal treatment processes and development of tools, jigs and fixtures to support manufacturing technology. Our chains get the best treatment Our team has rich experience in heat treatment to maximise strength and life in every chain element: pins, bushing, rollers and link plates. We deploy our specialist skills in continuous hardening operations for martensitic heat treatment. Under a completely automated atmosphere we work with high, medium and low carbon steels, alloy steels, austenitic and martensitic stainless steels etc. Some of the other treatments we offer based on customer specification are:- Chain colorations -Ash, Straw, Blue Black, Brown etc. for aesthetic appeal, achieved through controlled atmosphere. Plates, rollers are shot peened after heat treatment thereby enhancing fatigue life. Based on application requirement we offer chromised pins that increase wear-life manifold. The best certification are those that came from our clients We are one of the world’s few companies to be certified for API 7F specifications by the American Petroleum Institute for oil fleld chains. Our manufacturing processes right from product design to testing of finished chains conform to ISO 9000:2000 standards and are certified by RWTUV of Germany. Our Motorcycle Engine Mechanism Chain and Fine Blanking Divisions are certified to TS 16949 standards by Underwriters Laboratories, USA. But what gives us the most pride is,the approval and repeat orders that come to us from our clients all over India & across the world.Demand Quality... Perfect chain sprocket interaction is critical for smooth & trouble free operation of Power transmission system. This is the most critical part in driving success to a Power transmission process. Demand quality in makinga drive system a highly successful one by Demanding Diamond brand. We provide the best of the sprockets to go with the best chains for the drive system. The sprockets are designed and manufactured to meet high quality standards which will maximize the overall system efficiency. A perfect Diamond chain & sprocket articulation will give a longer service life for both chain as wellas sprockets, thus ensuring cost reduction. This means > Reduced down time > Reduced maintenance costs > Increased productivity The Diamond Edge > Diamond Sprockets are specifically designed and manufactured to suit our chain's stringent tolerance levels. > Superior quality medium carbon and alloy steels are used for better strength and wear resistance properties. > The teeth are generated through Hobbing and Milling process. > The blanks for sprocket are produced through Forging and or machined using CNC machines. > The Bore of the sprockets is finished to closer tolerances and smoother surface finish by Boring operation. > Key ways in paired sprockets are produced by milling operation in a single stroke for better accuracy and alignment. > Sprocket Tooth profiles are made as per standard ISO 606/ANSIB29. 1. Wrap Testing > 100% of the sprockets are subjected to wrap test with the corresponding chain for checking the fitment between chain and sprocket. > Wrap test ensures correctness of P.C.D and Root Diameter which are critical for fitment at site. Hardening of Sprockets > Sprockets and Traction wheels, the working portion will be Induction Hardened to higher case depth for better wear resistance based on request. > The tooth portion where the chain roller engages will be hardened to resist abrasion, > This enhances the working life of the sprocket / traction wheel. Paired Sprockets > In paired sprockets, the key way alignments are checked and the straightness of the teeth ensured during inspection. > This facilitates easy assembly of sprockets in to the shafts at site.Our Sprocket Range Diamond sprockets are available across wide pitch groups and tooth counts. Our sprockets comply with the British Standards and with Pilot bore with Type B. Pitch: 3/8” to 1%" Tooth: 9 to 76 Strand: Simplex, Duplex, Triplex Dual Sprockets are also made as enclosed. We also supply Sprockets for specific applications based on request. We have application engineers who can serve on Customised requirements.SPROCKETS 3/8” X 7/32” a 4, ‘SIMPLEX DUPLEX. TRIPLEX SPROCKETS 3/8” x 7/32” : For Chala Aco 80 608 & 1D Dy, Ca Bsybiveter 3] 380] aaa 3 3 8 5| sto| 27a8 8 8 8 10| 3x0| soe 3 3 10 11] 370) 3380 8 10 2 io < | 400] Seco 8 10 2% io =p * 13] 430) 3070 ity 10 % 10 L ia) tes) t280 ity 19 x 13) 493) ane io 10 2 {| 23] ieee Fe a 2 17) 553) S85 10 a ou Ta) S03) S008 19 2 3 a 8] e1s| S787 10 Ff a 2 20| 613] coos io 2B » 2 re a 2 of a a 3s a a sot a 2 a it re a eit a a ot a a % ot a 2 it a a ot @ a ik FSSSSSSSSSSISSSSSIARSSSSSSSSLESSSSHGSLESES sa SUMSSEEBSUMES EERE EERE CEES EEE EE See ESS EE EEE EEE EU ERE SERRE EE Ey > Sesssessesssesssssessssssssesssesasesy, 888888888888 9989898888888888888888S8 888 SSSSSssasI LASS S SAS LEE BENBED| P| SSSESESESSSSESESESSSSESESSSSSSESESSSSSSESSSESESSSSSSESSSSSSSSESSSUEEEENS| > SSSRSSSESSISRSSSSSSSSSSRSSSSSSSSSRSSSSSSSSSSESSSSSSSSSSSSSSE PELELSELELSS| > 4 16 16 Tooth radius x 10 ir 18 16 Radi with 1 & 16 16 ‘Tooth width Bi BS rt 18 16 ‘Tooth wicth BI 32 rey 16 16 ‘Tooth wiath 52 15.2 nf 16 16 ‘Tooth wlcth BS 236 1% 32 16 16 1% 32 16 16 3 16 16 CHAIN 3 18 16 itch me 32 16 16 - ian Gaonanis a eth bet ier Plates 14 32 | +90 16 16 aes 1% 32 | +90 16 16 : Matera: CAS 1% 32 |-90 16 16 bine S 14 32 |-90__16SPROCKETS 1/2” X 5/16” ‘TRIPLEX SPROCKETS 1/2” x 5/16" or Chain Ace to 150 606 189.228/ DIN S187 eS > SERBS BERERERSERRSRERE ES SSFESISSSSSSESSSSESBLS| P| SSSSSSSESSSSSSSSSSSSSSSESESSSSSSSSSSSSSUESCUSESSSSSSSSSSESESSESESSSSERES] > SERS SRER RRS RRS RSSESSSSSSSSSSSSSSSSSESSSSSSSSSESSSSSSSSSSSSSS ERE RES SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSS SSS SSS SEER RE RE EERE RRR REE R ES SSSBSSSSSSS EE > 3 z 2 8 z 8 8 3 3 2 3 8 = 7 = ey 3 2 8 3 8 3 z 2 2 3 3 2 2 2% 2 ¢ 2 z z 3 8 zg 8 2 Fabecd zB 3 Sis3 3 3 lige 8 8 Bes 2 = [2033 z= = Bis 2 3 $1233 2 3 pine? 2 = Bnet z 8 Pape z 3 leet 2 z BiB 2 8 Fipee 2B z lie a = 313 2 8 o/s 2 z leas % 8 elas ® 3 See 2 2 Pabea 3 3 sizes B 8 mie F size 2 2 a ae alms _ a ees 8 ieee 2 Ste 2 paves Rea 2 EUR B paw 21383 BR BRB B Ramee | 2 Rit BS 8 ae 2 Sue 2 ribet a cua [383 BSue B Asan eet E I a 23] 0 2 Bf Teak et erate. 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SSRSSSSESESSSSRSSSSSSSSRSSSESSSSSSERESSSSSSSSSSSESSSSSSSSSSS RGR SRERESES| > DESKS RE RE RR ROE PERS RR ROE RRO ORO OS ERROR RRR SRDS SSS SS SBR SSSSER ERS SSSSSBSSSSSSSSSSSSSSSSSSSSSSSSSS SSSSSSSSSSSSSSSSSSSRSSSSSS eeaeeaasegeesaaasessesSPROCKETS 1” X 17 mm” a) 4 amr TRIPLEX ‘SPROCKETS 1” x 17.02mm z Tor Chain Ace to 150 608 dy | Dy dg, | | A 8S 228/ DI 6187 3 ry a 3085 9 2 50 2085 10| 2 56 2088, 1 a 4 25 100 12| irs 72 25. 100 13 u 20 100 % 4 88 100 13] ry 96 100 16| 16 108 100 17| 16 112 100 18| 18 100 19| 16 100 20 18 100 21 20 100 20 100 20 100 20 100 20 100 20 100 20 100 20 100 20 100 20 100 20 100 20 100 20 100 20 100 20 100 20 100 20 100 20 100 100 20 100 20 100 353.0] 20 100 361.1 20 100 369.1 20 100 377.1 20 100 385.2| 372.20|+125 20 395.2| 38028|-125 20 100 401.5| 388.36|+125 20 100 409.3] 306.48|+125 20 100 417.4| 408.52|+125 20 100 4255| 412.60|125 20 110 4336| 420:68|+125 20 0 441.7| 428.76|-125 20 110 4485| 456.88|"125 20 10 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45 20 80 20 15 16 162.75| 20 50 25 80 25 115 7 172.78 | 25 50 25 80 25 115 18 182.85| 25 50 25 80 25 115 19 192.91 25° 50 25 80 25 115 20) 202.98 25 50 25 80 25 us 21 213.04] 25 55 25 80 25 15 22| 225.11 25 55 25 80 25 115 23| 233.17] 25° 55. 25 80 25 15 2a 243.25] 23 55 25 80 25 115 25] 253.35| 23 55. 25 80 25 115 26) 265.40] 23 55. 25 80 25 115 27| 273.49] 23 55 25 80 25 18 28] 285.56 2355. 25 80 23 15 29) 293.65] 23 55 25 80 25 115 30 303.75| 23 55 25° 80 23 5 3L 313.85] 23 55 25° 80 30 115 32 323.91] 25 55 25° 80 30115 33 334.01 25 55 25 80 300115 3 344.10] 25 55 25° 80 30115 35 354.29] 25 55 25 80 30115 36 364.30] 25 55. 25 80 308 37 374.39] 25 55 25 80 30115 38 304.49] 23 55 25 80 300115 39 304.59| 23 55 25 80 30115 40 404.69] 23 55. 25 80 30115 aL 414.7] 25 70 25 90 30 110 a2 424.85 23 70 25 90 30110 as 434.96] 23 70 25 90 30 110 a 445.06 23 70 25 90 30 110 5 455.17] 25° 70 25° 90 30 110 46 465.25] 25° 70 25 90 30 110 a7 475.35] 2570 25° 90 30 110 48 485.45] 25 70 25 90 30110 49) 495.55 23 70 25 90 30 110 30 305.65] 25 70 25 90 30 110 Es 815.75| 25 80 25 100 30125 32 525.85] 25 80 25 100 30 123 35 535.95| 25 80 25 100 30125 5a 546.05] 25 80 25 100 30 125 33 556.15| 235 80 25 100 30 125 56 5366.25| 25 80 25 100 30 125 37 376.35| 25 80 25 100 30 125 38 586.45] 25 80 25 100 30 125 39 396.56 25 80 25 100 30125 60 606.66 25 80 25 100 30123 62 626.86| 25 80 25 100 30125 6a 647.07] 25 80 25 100 30 125 65 657.17] 25 80 25 100 30125 66 667.27] 23 80 25 100 30123 68 687.48] 25° 80 25° 100 30 123 70) 707.68] 25 80 25 100 30125 72) 727.83] 25 80 25 100 30 125 2 738.20] 25 80 25 100 30 125 76) 768.52| 25 80 25 100 30 125 80 808.71] 25 80 25 100 30 125 85 859.25| 25° 90 25 100 30. 125 90 1908.76 23 90 25 100 30 125 95 1960.28] 23 90 25 100 30123 100 1010.89 25 90 25 100 30125 114 |1167.4]1152.26| 25 90 25 100 30126SPROCKETS 1” 1/2” X 1” a) a)_smmex DUPLEX ‘SPROCKETS 1” 1/2" x1" z on a] DTA A iimnyomeier S| 1150) 9955) 58 9| 126.4] 111.80] 70 10] 138.0 123.29] 60 11| 150.0] 135.21) 90 12] 162.0) 147-22] 102 13] 174.2] 150.1) 114 14] 196.2] 171.22] 128 15] 198.2] 183.26] 152 16| 210.3] 195.30]-136 17| 222.3) 207'34]-136 18 | 234.3) 210.82|+156 19| 246.5) 251.49]+156 20 | 258.6| 243.57|*136, 21 | 270.6| 255.65|*150 22 | 282.7| 267.73|*150 23 | 294.8] 279.80/-150 24 | 306.8| 291.88|*150 '319.0| 304.00|-150 '351.0| 316,08|*150 '343.2| 328.19|*150 '385.2| 340.27|*150 367.3) 352.38|-150 379.5) 364.50|+150 391.6) 376.62|"150 203.7) 388.69]°150 415,8| 400.81|*150 427.8) 412.95|-150 440.0| 425.08|*150 452,0| 437.16|*150 468.2| 419.27|*150 476.2| 461.39|"150 498.5) 475.50|+150 300.6| 485.62)*180 size) 497.72|-160 de 36 70 80 90 102 1425 100 | 414 12a 25 100 | 128 132 25 100 | 132 196 25 100-136 136 25 100 |*140 150 25 100 (+150 +160 +160 160 +160 160 +160 +160 +160 160 160 fico 25 100 160 25 100 bieo 25 100 fico 25 100 160 25 100 160 25 100 160 30 100 160 30100 160 30 100 160 30 100 |+160 fico 30 100 +60 feo 30 100 |+160 [eo 30 100 +160 160 30 100 |*160 160 30 100 [+160 160 50 100 |*160 160 30 100 [+160 160 30 100 |*160 160 30 100 |+160 fico 30 100 |+160 +180 30 100 |+200 536.8) 521.95| 549.0] 534.07| 361.2| 586.19] 573.3) 558.30] 335.4| 870.42| 597.4) 502.54] +180 30 100 |+200 SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSURREESSSSSTS| > ssssscscsescescsssessescseccsssscsesesscscssuseseseuuenenusunucat| |e SSSSSSSSSSESSSSSSESS SSS SEES SESE SSSESSSSESSSESSERORERRRRERRRRESSS) SRSSALSSASLSSSSLSSLESSSSSESSSLESLESELSHLESSSBENBE 8 & 304.0 180 30100 |-200 621.3] 60.79 iso 30 100 [00 b354| e1ea0 30° lio. [200 bas] estat 30 to. [200 638.) 623.13 30110. [200 670.3) 639.24 33 0. [200 sea.3| 667.40 30 110 |-200 iso sora] e701 30° 110. [200 iso 400.3] 691.83 30° 10. [200 iso PROCKETS mm 718.6) 703.74| 30 © 110 |*200 150 ss 7309] 71804 30° 0 [00 iso Toandius ¢ 8 real tara 30, 10 |-200 iso ee ioral 75224 30° to. [200 30 qaxten (Bee a13] ea] 30 110 [220 150 mean tas.) 700.39 30 10. [a0 10 Toon wan B30 Bise| aoo.71 30 20 [220 180 30.) e204 30 120 [220 {30 864.2) 649.21|*160 30 120 220 150 CHAIN mm tae.a| 78 a0|-160 30 120 [220 two | | rsa bas.) 900.83)-100 20030 120 [220 iso ath ber inner ates 25:4 36.9] 921-99|-160 200 30 120 [-a20 30 ole Dia ia a5. 970.4)-160 200 30 120 [a0 150 }1046.0] 1031.10/*160 200 «30120 [+220 150 Material: CAS [1167.5]1152.55|*160_ 200 50120 _|*220 150. hoeDouble-Single Sprockets (Tandem/ Dual) ISO606/BS228/DIN8187 re, Zz <= £2 = «. Type Z| «| & | @ [emi [D] A [BhiafCmax] 1 13 | 45.0] 39.60| 35.45] 35.16| 10|20.5| 55 | 26 |25.5| J. ~ [18 -[-493] 45.51 | 30.46] 30.21 10]20.5| 33 | 38 |25.5) SE IL™ (a7 [55.5] 51.04] 45.40] 45.27 [12] 20:3] 55 | 40 [25.5 19 | 61.5] 57.87(51.52| 51.52] 12|20.5| 55 | 46 [25.5] 1 | 2 seof sor 57.56 57.50[ 15[20.3| 53| 52 [25.5 oe 25 | 73.5| 69.95 | 63.60/ 63.44| 15|20.3| 8.5 | 50 | 25.5 25 | 80.0] 76.00 | 69.65] 69.50|15]20.5| 55 | 65 [25.5 13 | 57a] 55.07 | 44.56] mai7] 10] 248] 72] 37 | 32 rs . [43 | 65.5| 61.08 | 52.57] 52.28/10] 24.0) 7.2 | 45 | 92 12) 83/16" [17 [75.6] 69.12| 60.61| 60.51| 12|24.8| 7.2 | 53 | 32 19 | 81.7| 77.16 | 68.65] 68.30] 12| 24.8] 72 | 62 | 32 , [efee7[es21 [7671] 7646] 15] 2401 7.2 [70 | 52 abs 25 | 96.2] 95.27 64.76 24.0) 7.2 | 78 | 52 25 [105.6 101.55] 92.02 24.) 7.2] 66 | 52 15 | 750] 66.35 86.17) 279] 91] 48 | 37 x 5a | 23} 85.0] 76.38 | 65.19) 273] 91] -58| 37 STS [17 | 95.0) 66.59] 76.25] 75.87] 15|27.9] 9.1 | 68 | 37 19 [130.3] 96.45 [86.29] 08.96| 19[27.9| 9.1 | 79 | sz 21 [113.}106.51 | 96.55| 96.06| 19]27.9] 9.1 | 20 | 37 10B1 [35 }i2s.|116.59 j0s.as}io6.15| 19|27.9| 9.1 | 99 | 37 25 [138.0]126.66 [16.50)116.25|19]27.] 6.1 | 109 | 37 15-| 75] 75.60 | 6755] 66.95] 30] 355] Ti] 50 | a5 . ~ (45 99.8] 91.65 | 79.56] 79.05] 20] 35.9] 11.1] 71_| 45. 5/4543" ar fii sli0s.67 | 91.60/ 91.18 20[ 35.9] 11.1| as | as 19 [124.2]115.74 }03.67|103.27[ 20[35.9] 11.1| 95 | 45 i 21_[136.0|127.82 [18.75|115.30|24| 33.9] 11.1| 107 | 45 2B1 [5 [1a9.0]139.9027.75|127.51| 2a| 35.9] 11.1 119 | 45 25 |160.0]151.99 f'39.92)ise.62|26|s5.9] 11.1] 151 | 45 1'x17.02 [43 [1t70l0s.14[ 2026] soa] 2a[a7e] 162] 70 | 68 Ri568- [15 [135.0|122.17 06.29 )105.62| 24] 47.6] 16.2| 95 | 68 17 [149.0]138.25 [22.35|121.76| 24[ 47.8] 16.2] 111 | 68 tes1 {12 [165.2]i58.52 jse.a4jis7.o1] 24/478] 16.2| 127 | 64 21 [181.2)170.42 j54.54)is4.06|26|47.| 16.2| 143 | 64 R= Roller Dia 4