DESIGN, SIMULATION AND MANUFACTURING PROTOTYPING OF

ENERGETIC LOAD HANDLING SYSTEM FOR BULLET PROOF

JACKETS
1
Rayavarapu Vinayak Deva
1
Diploma, B. Tech in Mechanical Engineering, (R & D) Research Associate, Hyderabad.

Abstract 1.1 Earlier Body Armor

This research aims to optimize the construction of the energetic
Earlier Armours had been too heavey and restricted as proven in
load handling system will enable the Army soldiers to Control
figure. Medieval armours have been too heavy such that it
their weights of bullet proof jackets which will have up to 12
weighed extra than 26 kg. These have been taken into account
Kgs. In this we design a concept for energitic load handling
for thier head, chest, and leg and hand security from sharp
system for Bullet proof jacket.
weapons such as sword additionally arrows. Besides they have
Pulley mechanism is used for moving the jacket up and down
been heavy, a man worn this experience uncomortable.
using gear teeth.
In this project we use the 3D Model designed in the Pro/Engineer
software. Pro/Engineer is Industry leading 3D Designing,
Drafting, and Manufacturing software.
Simulation is done using the parameters taken based on weight of
the Jacket.
Structural, Frequency and Fatigue analysis is done using the
COSMOS software. COSMOS is a part of solidworks software.
Key Words: Energetic, Bullet proof jacket, Pulley Mechanism, Fig 1. Earlier Body Armor
Pro/Engineer, Structural, Frequecny, Fatigue, COSMOS, Solid These have been now changed with properly modified armours
Works. as proven under discern 1. These are handy to wear, handy to
1. Introduction raise and isn’t heavvy as Medieval Armor. Which can perevent
The end result of 2nd world conflict leads the Army and
gunfire and store the men’s lives. Present find out about is
protection industries to enforce the massive and restrained
targeted on civil officers, political leaders, V.I.P. These are now
physique armors into extra outstanding protectors. Days have
regarded as “Bulletproof Vest” properly modified to store the
come with the gradual boom in terrorism storms and battle. The
lives as stated above
requirement of primary desirable ballistic shield for troopers and
2. Introduction to pulley mechanism
defense, officers and additionally the self safeguarding, , which
You would possibly have considered fictional characters who
is confronted through the engineers and scientists to counter this
pull vehicles with their hair and pull trains with their teeth. But
outcome of ballistic safety discipline to counter the attacks.
you may additionally no longer be aware of that science can
Today's world, applied sciences are utilised for desirable
make you so strong. If you prefer to raise heavy weights, use the
protection, and one of the most integral is to limit weight with
understanding of science and do outstanding matters the use of a
the aid of creating equipment for armour that consequences in
system referred to as a pulley.
predominant protection, decrease armour mass. Blast protection,
A pulley is a series of wheels looped over a rope that is used to
as it has been referred to as for decades, is a kind of sandwich
elevate things.
with magnificent strength absorption properties.
A pulley machine is an effortless way to elevate heavy objects,
as in contrast to lifting the object barehanded. A single pulley
solely serves to trade the course of the utilized force. When two
or extra forces are used in a system, then the pulley no longer
solely adjustments the route of utilized for however additionally
multiplies the enter force. If one constant and one movable
pulley is utilized in a system, the device nearly doubles the
quantity of pressure utilized with the aid of a person.
Every now and then you may additionally have encountered
super-strong fictional characters who can actually do nearly
anything, such as pulling the trains or different such heavy
automobiles all through themselves, etc. But what if anyone tells
you that you can be simply as robust as one of your preferred
characters. Well, you may be confused with the aid of now,
however right here is the fascinating thing, although of direction
as human beings, we can't be that magnificent robust all by way
of ourselves, however science can sort of make us that strong.
For example, science allows us to carry heavy weights and
different such things, and science does it by using the use of a
system referred to as “Pulley”.
The Pulley machine is an vital section of our cutting-edge
existence due to the fact so many matters have turn out to be
handy for us due to the fact of the pulley system. And as a
scholar of science, it is crucial for you to examine about the
science at the back of the pulley system, that is to say, how the
pulley device works. And to do so, you require an rationalization
of the pulley device in which you can apprehend everything, and
which clears all the questions that you may also have involving
the notion of the pulley device due to the fact otherwise, you are
solely going to be confused.
Hence to make matters effortless for the college students
Vedantu offers a Complete Explanation of the Pulley System,
alongside with its Definition and Mechanism. And this
rationalization that Vedantu gives is very effortless to
understand. After analyzing it totally you are now not going to
have any hassle in perception this exceptional mechanism known
as “Pulley System”. And also, Vedantu offers this clarification of
the Explanation of Pulley System, alongside with its Definition
and Mechanism absolutely free of cost.
2.2 An Overview of the Pulley System
Pulley is nothing but a wheel built on an axle, a central shaft
which is made for the rotating wheel or a gear, and it is designed
to assist the movement of a cable or a belt, and it serves the
purpose of transferring the power between the axle or the shaft,
and the cable or the belt. Mostly Pulley has grooves, that is to
say, a rather long and narrow indentation built in a given
material that allows the other material to move. These grooves
are built between the flanges, covering the circumference of the
material, and then there is a rope, or the belt, or the chain which
serves the purpose of the drive mechanism.
2.3 A Brief History of the Pulley System
The Pulley system is one of the oldest mechanisms that we are
using, for instance, the evidence of the development of the pulley
system can be found in many ancient civilizations, such in
ancient Egypt, the use of pulley system can be found around in
their twelfth dynasty, which dates back to 1991 and 1802 BCE.
Even earlier than that the evidence of the Pulley System can also
be found in the Mesopotamian civilization in the second
millennium BCE. Also, in Egypt during the period of Roman
rule, the Pulley system was used as a simple machine to lift
heavyweights.
From this brief discussion, you can understand how old the
pulley system is, and how important it is for us as well.
Also, if you wish to learn more about the pulley, then you may
like to follow this link: Pulley - Definition, Description, Types,
Formula, and Applications (vedantu.com)
2.4 Different Types of Pulley System
There are various types of Pulley mechanisms, some of them are
explained below in a brief manner:
 Fixed Pulley: As the name suggests, this particular
pulley mechanism has a wheel that cannot be moved or
rotated in any direction, that is to say, it is a fixed
wheel.
 Movable Pulley: Again, as the name implies, when the
wheel of the pulley can move and rotate freely then it is
considered as a movable pulley.
 Compound Pulley: When the pulley system combines
the mechanism of both the system previously described,
 that is to say, Fixed and Movable pulley then it is the
compound pulley.
2.5 Pulley Mechanism

A pulley has a unique mechanism, which makes it easier to lift

heavy loads with less effort; for this reason, it has become one of
the most important tools in the engineering industry. It has a
wide range of applications in different industrial machines.
The work of a simple pulley is to lift a heavy load with ease by Fig 3. Movable pulley mechanism

using a rope and a wheel. However, there are some other types of 2.5.3 Compound Pulley
pulleys that have a very complex mechanism.  The combination of a simple pulley and a movable pulley is
The working mechanism of different types of pulley systems is called a compound pulley. It is also called a combination of the
given here below: pulley. It is oriented in such a way so as to reduce the effort to
2.5.1 Fixed Pulley less than half of the weight of the load. Thus the pulley system is
The simplest type of pulley system contains a wheel that is not mainly used by cranes to lift heavy objects of steel and concrete
free to move and rotate in any direction; this is a fixed wheel. in construction sites.
The amount of force applied to the pulley system is the same as
the weight of the pulley. This pulley system requires very little
space to operate and has the simplest mechanism among all
pulley systems.

Fig 4. Compound pulley mechanism

2.5.4 Block and Tackle Pulley

Fig 2. Fixed pulley mechanism The block and tackle or just tackle is a pulley system that
2.5.2 Movable Pulley consists of two or more pulleys attached with a rope or cable and
is used to lift heavy-weight loads. In this pulley system, the
This is also a simple pulley, but the wheel of this pulley can both
pulleys are assembled in the form of blocks. The blocks are then
move and rotate. In this pulley system, less force is required as
paired in which one pulley is fixed, and the other pulley moves.
compared to the weight of the object, to lift the object. The
wheel of this pulley system translates the motion of the pulley
system. This pulley system is used in almost all kinds of pulley
systems and hence is very common.

Fig 5. Block and Tackle Pulley mechanism

2.5.5 Rope Pulley System

Fig 6. Rope Pulley mechanism
2.5.6 Pulley in oil derrick
The above-mentioned figure is a hoist using a compound pulley
system that has a yielding capacity of 4. The hoist consists of one
single fixed pulley and two movable pulleys (which are joined
with each other) attached to the hook. One of the ends of the
chain of the pulley is attached to the pulley while the other is
attached to the winch.
A rope and a pulley system contain a single rope that is used to
transmit force from one pulley to another, either to move or lift a
load. The rope used can be a light rope or a chain that can also be
used. The Renaissance scientists have included this system of the
pulley in the list of simple machines
Fig 7. Pulley in oil derrick
3. Mеthоdоlоgy
 Preparation of СAD Model for the energetic load
handling system using PRO/Engineer.
 In this thessis we use Block and Tackle Pulley for
designing the concept.
 Generation of FЕ Model for prepared CAD model using
COSMOS (Solid Works).
 Apply the materials and their properties for the
generated FЕ model.
 Apply Loads and Boundary conditions depends on the
selected conditions.
 Analyzing the FЕ Model using COSMOS.
 Structural, Frequency and Fatigue analysis is done on
the teeth.
 Obtain the results after completion of analysis.
4. Introduction to CAD
Throughout the history of our industrial society, many inventions
have been patented and
Whole new technologies have evolved. Perhaps the single
development that has impacted
Manufacturing more quickly and significantly than any previous
technology is the digital computer.
Computers are being used increasingly for both design and
detailing of engineering components in the drawing office.
Computer-aided design (CAD) is defined as the application of
computers and graphics
Software to aid or enhance the product design from
conceptualization to documentation. CAD is most commonly
associated with the use of an interactive computer graphics
system, referred as a CAD system. Computer-aided design
systems are powerful tools and in the mechanical
Design and geometric modeling of products and components.
There are several good reasons for using a CAD system to
support the engineering design
Function:
 To increase the productivity
 To improve the quality of the design
 To uniform design standards
 To create a manufacturing data base
 To eliminate inaccuracies caused by hand-copying of
drawings and inconsistency between
 Drawings
5. 3D Model in PRO/Engineer software
Fig 8. Casing top for pulley mechanism in 3D Modeling Fig 13. Casing bottom for pulley mechanism in 3D Modeling
software software

Fig 9. Holder in 3D Modeling software Fig 14. pulley in 3D Modeling software

Fig 10. Assembly in 3D Modeling software Fig 15. Pulley shaft attachment in 3D Modeling software

Fig 11. Teeth in 3D Modeling software Fig 16. Sectional view in 3D Modeling software
6. Introduction to FEA
Finite Element Analysis (FEA) was first developed in 1943 by
R. Courant, who utilized the Ritz method of numerical analysis
and minimization of variational calculus to obtain approximate
solutions to vibration systems. Shortly thereafter, a paper
published in 1956 by M. J. Turner, R. W. Clough, H. C. Martin,
and L. J. Topp established a broader definition of numerical
Fig 12. Pressing shaft in 3D Modeling software
analysis. The paper centered on the "stiffness and deflection of
complex structures".
FEA consists of a computer model of a material or design that is
stressed and analyzed for specific results. It is used in new
product design, and existing product refinement. A company is There are multiple loading conditions which may be applied to a
able to verify a proposed design will be able to perform to the system. Some examples are shown:
client's specifications prior to manufacturing or construction.  Point, pressure, thermal, gravity, and centrifugal static
Modifying an existing product or structure is utilized to qualify loads
the product or structure for a new service condition. In case of  Thermal loads from solution of heat transfer analysis
structural failure, FEA may be used to help determine the design  Enforced displacements
modifications to meet the new condition.  Heat flux and convection
There are generally two types of analysis that are used in  Point, pressure and gravity dynamic loads
industry: 2-D modeling, and 3-D modeling. While 2-D modeling Each FEA program may come with an element library, or one is
conserves simplicity and allows the analysis to be run on a constructed over time. Some sample elements are:
relatively normal computer, it tends to yield less accurate results.
 Rod elements
3-D modeling, however, produces more accurate results while
 Beam elements
sacrificing the ability to run on all but the fastest computers
 Plate/Shell/Composite elements
effectively. Within each of these modeling schemes, the
 Shear panel
programmer can insert numerous algorithms (functions) which
 Solid elements
may make the system behave linearly or non-linearly. Linear
 Spring elements
systems are far less complex and generally do not take into
 Mass elements
account plastic deformation. Non-linear systems do account for
plastic deformation, and many also are capable of testing a  Rigid elements

material all the way to fracture.  Viscous damping elements

FEA uses a complex system of points called nodes which make a 6.1 Types of Engineering Analysis:

grid called a mesh. This mesh is programmed to contain the  Structural analysis consists of linear and non-linear

material and structural properties which define how the structure models. Linear models use simple parameters and

will react to certain loading conditions. Nodes are assigned at a assume that the material is not plastically deformed.

certain density throughout the material depending on the Non-linear models consist of stressing the material past

anticipated stress levels of a particular area. Regions which will its elastic capabilities. The stresses in the material then

receive large amounts of stress usually have a higher node vary with the amount of deformation as in.

density than those which experience little or no stress. Points of  Frequency analysis is used to test a material against

interest may consist of: fracture point of previously tested random vibrations, shock, and impact. Each of these

material, fillets, corners, complex detail, and high stress areas. incidences may act on the natural vibrational frequency

The mesh acts like a spider web in that from each node, there of the material which, in turn, may cause resonance and

extends a mesh element to each of the adjacent nodes. This web subsequent failure.

of vectors is what carries the material properties to the object,  Fatigue analysis helps designers to predict the life of a

creating many elements. material or structure by showing the effects of cyclic

A wide range of objective functions (variables within the system) loading on the specimen. Such analysis can show the

are available for minimization or maximization: areas where crack propagation is most likely to occur.

 Mass, volume, temperature Failure due to fatigue may also show the damage

 Strain energy, stress strain tolerance of the material.

 Heat Transfer analysis models the conductivity or
 Force, displacement, velocity, acceleration
thermal fluid dynamics of the material or structure. This
 Synthetic (User defined)
 may consist of a steady-state or transient transfer. merely by specifying the appropriate element types
Steady-state transfer refers to constant thermo from the library.
properties in the material that yield linear heat diffusion. 3. Postprocessing: In the earlier days of finite element
6.2 Results of Finite Element Analysis: analysis, the user would pore through reams of numbers
FEA has become a solution to the task of predicting failure due generated by the code, listing displacements and
to unknown stresses by showing problem areas in a material and stresses at discrete positions within the model. It is easy
allowing designers to see all of the theoretical stresses within. to miss important trends and hot spots this way, and
This method of product design and testing is far superior to the modern codes use graphical displays to assist in
manufacturing costs which would accrue if each sample was visualizing the results. A typical postprocessor display
actually built and tested. overlays colored contours representing stress levels on
In practice, a finite element analysis usually consists of three the model, showing a full field picture similar to that of
principal steps: photo elastic or moiré experimental results.
1. Preprocessing: The user constructs a model of the part
to be analyzed in which the geometry is divided into a 7. Introduction to COSMOS-works
Cosmos works is beneficial software
number of discrete sub regions, or elements," connected
program for graph evaluation in mechanical engineering. That’s
at discrete points called nodes." Certain of these nodes
an introduction for you who would like to research extra about
will have fixed displacements, and others will have
COSMOS Works.
prescribed loads. These models can be extremely time
Analysis Steps: You whole a learn about with the aid
consuming to prepare, and commercial codes vie with
of performing the following steps:
one another to have the most user-friendly graphical
• Create a find out about defining its evaluation kind and
“preprocessor" to assist in this rather tedious chore.
options.
Some of these preprocessors can overlay a mesh on a
• If needed, outline parameters of your study.
preexisting CAD file, so that finite element analysis can
Parameters should be a mannequin dimension, a fabric property,
be done conveniently as part of the computerized
a force value, or any different entity that
drafting-and-design process.
you choose to inspect its have an effect on on the design.
2. Analysis: The dataset prepared by the preprocessor is
Analysis Background: Linear Static Analysis, Frequency
used as input to the finite element
Analysis Linearized Buckling Analysis, Thermal Analysis
code itself, which constructs and solves a system of
Optimization Studies, Material property, Material Models,
linear or nonlinear algebraic equations
Linear Elastic Isotropic.
Kijuj = fi
Plotting Results - Describes how to generate an end result plot
where u and f are the displacements and externally
and end result tools.
applied forces at the nodal points. The formation of the
Listing Results - Overview of the effects that can be listed.
K matrix is dependent on the type of problem being
Graphing Results - Shows you how to sketch results.
attacked, and this module will outline the approach for
Results of Structural Studies - Lists outcomes accessible from
truss and linear elastic stress analyses. Commercial
structural studies.
codes may have very large element libraries, with
Results of Thermal Studies - Lists consequences on hand from
elements appropriate to a wide range of problem types.
thermal studies.
One of FEA's principal advantages is that many
Reports - Explains the learn about file utility.
problem types can be addressed with the same code,
Stress Check - Lists the fundamentals of checking
stress effects and special standards used in the checking.
8. Analysis
8.1 Analysis - 1
8.1.1 Material – PET
Load = 12 Kg’s

Fig 20. Displacement result in simulation software

Strain - 0.0229329

Imported Model

Fig 17. Imported teeth model in simulation software

Meshed Model Fig 21. Strain result in simulation software
8.1.2 Frequency Analysis
Material – PET
Load = 12 Kgs
Displacement 1 - 4.40179 mm

Fig 18. Imported teeth meshed model in simulation software

Materials properties
Name: PET
Model type: Linear Elastic Isotropic
Default failure Unknown
criterion:
Tensile strength: 5.73e+007 N/m^2 Fig 22. Displacement 1 result in simulation software
Compressive strength: 9.29e+007 N/m^2 Displacement 2 - 29.3148 mm
Elastic modulus: 2.96e+009 N/m^2
Poisson's ratio: 0.37
Mass density: 1420 kg/m^3

Stress - 119.317 N/mm^2

Fig 23. Displacement 2 result in simulation software

Displacement 3 - 0.883578 mm

Fig 19. Stress result in simulation software

Displacement – 2.8089 mm
 Fig 24. Displacement 3 result in simulation software
Fig 28. Stress analysis result in simulation software
Displacement 4 - 0.914126 mm
Displacement – 3.37811 mm

Fig 25. Displacement 4 result in simulation software Fig 29. Displacement analysis result in simulation software
Displacement 5 - 0.850236 mm Strain – 0.0277011

Fig 26. Displacement 5 result in simulation software Fig 30. Strain analysis result in simulation software
8.1.3 Fatigue Analysis 8.2.2 Frequency Analysis
Life Cycles Material – PET
Load = 12 Kgs
Displacement 1 - 8.86101 mm

Fig 27. Fatigue analysis result in simulation software

8.2 Analysis - 2
8.2.1 Structural Analysis Fig 31. Displacement 1 analysis result in simulation software
Material – PET
Load = 16 Kg’s Displacement 2 - 25.5442 mm
Stress - 132.099 N/mm^2
 Fig 36. Fatigue analysis result in simulation software
8.3 Analysis - 3
Fig 32. Displacement 2 analysis result in simulation software
8.3.1 Material – ABS
Displacement 3 - 0.754797 mm Load = 12 Kg’s
Imported Model
Meshed Model
Stress - 98.1417 N/mm^2

Fig 33. Displacement 3 analysis result in simulation software

Displacement 4 - 0.750734 mm
Fig 37. Stress analysis result in simulation software
Displacement - 3.69983 mm

Fig 34. Displacement 4 analysis result in simulation software

Displacement 5 – 0.7085 mm

Fig 38. Displacement analysis result in simulation software

Strain - 0.0314355

Fig 35. Displacement 5 analysis result in simulation software

8.2.3 Fatigue Analysis
Life Cycles

Fig 39. Strain analysis result in simulation software

8.3.2 Frequency Analysis
Material – ABS
Load = 12 Kgs
Displacement 1 - 4.3079 mm

Fig 44. Displacement 5 analysis result in simulation software

Fig 40. Displacement 1 analysis result in simulation software 8.3.3 Fatigue Analysis
Displacement 2 – 25.3148 mm Life Cycles

Fig 41. Displacement 2 analysis result in simulation software Fig 45. Fatigue analysis result in simulation software
Displacement 3-0.8763 mm 8.4 Analysis - 4
8.4.1 Structural Analysis
Material – ABS
Load = 16 Kg’s
Stress - 148.616 N/mm^2

Fig 42. Displacement 3 analysis result in simulation software

Displacement 4 - 0.9125

Fig 46. Stress result in simulation software

Displacement - 5.89683 mm

Fig 43. Displacement 4 analysis result in simulation software

Displacement 5 - 0.86205 mm

Fig 47. Displacement analysis result in simulation software

Strain - 0.0507132
 Fig 48. Strain analysis result in simulation software Fig 52. Displacement 4 analysis result in simulation software

8.4.2 Frequency Analysis Displacement 5 - 0.737267 mm

Material – ABS
Load = 12 Kgs
Displacement 1 - 3.83137 mm

Fig 53. Displacement 5 analysis result in simulation software

8.4.3 Fatigue Analysis
Fig 49. Displacement 1 analysis result in simulation software Life Cycles
Displacement 2 - 25.4667 mm

Fig 54. Fatgue result in simulation software

Fig 50. Displacement 2 analysis result in simulation software 8.5 Analysis -5
Displacement 3 - 0.766172 mm 8.5.1 Structural Analysis
Material – ABS
Load = 12 Kg’s
Stress - 46.7 N/mm^2

Fig 51. Displacement 3 analysis result in simulation software

Displacement 4 - 0.792671 mm

Fig 55. Stress analysis result in simulation software

Displacement - 1.0134827
 Fig 56. Displacement analysis result in simulation software Fig 60. Strain analysis result in simulation software
Strain 0.0134827
9. Tables
9.1 Teeth
Load – 12 Kg’s Structural Frequency Fatigue
Analysis Analysis Analysis
Material -PET Stress – 119.317 Displacement 1 – 1 x e6
N/mm2 4.40179 mm
Displacement – Displacement 2 –
2.8089 mm 29.3148 mm
Strain – 0.0229329 Displacement 3 –
0.883578 mm
Displacement 4 –
0.914126 mm
Fig 57. Strain analysis result in simulation software Displacement 5 –
0.850236 mm
8.6 Analysis -6
8.6.1 Structural Analysis 9.2 Teeth
Material – ABS Load – 12 Kg’s Structural Frequency Fatigue
Load = 16 Kg’s Analysis Analysis Analysis
Material -PET Stress – 132.099 Displacement 1 – 1 x e6
Stress -62.3993 N/mm^2 N/mm2 8.86101 mm
Displacement – Displacement 2 –
3.37811 mm 25.5442 mm
Strain – 0.0277011 Displacement 3 –
0.754797 mm
Displacement 4 –
0.750734 mm
Displacement 5 –
0.7085 mm
9.3 Teeth
Load – 12 Kg’s Structural Frequency Fatigue
Analysis Analysis Analysis
Material -PET Stress – 98.1417 Displacement 1 – 1 x e6
N/mm2 4.3079 mm
Displacement – Displacement 2 –
Fig 58. Stress analysis result in simulation software 3.69983 mm 25.3148 mm
Strain – 0.0314355 Displacement 3 –
Displacement -1.1873 mm
0.8763 mm
Displacement 4 –
0.9125 mm
Displacement 5 –
0.86205 mm
9.4 Teeth
Load – 12 Kg’s Structural Frequency Fatigue
Analysis Analysis Analysis
Material -PET Stress – 148.616 Displacement 1 – 1 x e6
N/mm2 3.83137 mm
Displacement – Displacement 2 –
3.507122 mm 2925.4667 mm
Strain – 0.0567132 Displacement 3 –
0.766172 mm
Displacement 4 –
0.792671 mm
Fig 59. Displacement analysis result in simulation software
Displacement 5 –
Strain - 0.0179831 0.737267 mm

9.5 Pulley
Load – 12 Kg’s Structural Analysis
Material -PET Stress – 46.47 N/mm2
Displacement – 1.0134827 mm
Strain – 0.013482
9.6 Pulley
Load – 12 Kg’s Structural Analysis
Material -ABS Stress – 62.3993 N/mm2
Displacement – 1.1873 mm
Strain – 0.01798
10. Conclusion
The following conclusions can be drawn from the
present investigation on energetic load handling system for bullet
proof jackets.
Design considerations are taken and 3D modeled in Pro/Engineer
or CREO software. Pro/Engineer is 3D parametric software used
in leading industry. Assembly and mechanism also done in the
software.
And also we have done Structural, Frequency and Fatigue
analysis in Solid works (COSMOS) software for Teeth and
Pulley.
For Teeth in simulation we compare ABS Material and PET
Material and for Pulley Mechanism we use ABS Material.
We do Prototype using 3D Printer using FDM Process and
assemble the parts also.
By comparing the analysis values the teeth manufacturing with
ABS Material is better based on Stress and Displacement values.
For pulley we use ABS material is better for manufacturing
based on analysis stress and displacement having high strength
material
Finally we have concluded that the all mechanism except teeth
the material ABS is better and for Teeth ABS material is better
for manufacturing. For life cycles also both materials having
same. We manufactured the Mechanism using these materials
and used on different conditions.
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