Cust-O-Fab Specialty Services LLC Section: 22. Site Specific Quality Manual Revision: 2 Pressure Testing Page 1 of 7 Contents Paragraph Number Page 10 Purpose 2 20 Scope 2 30 Responsibility 2 40 Test Equipment 3 so Procedure 4 60 Records 6 0 ‘Test Blind Min, Thickness 7 Exhibits 2A Pressure Test Report ne ‘Test Blind Ratings Rev. 1 References ASME PCC-2-2015 ‘ASME PCC-1-2013 ‘ASME BIG.5-2009 ‘ASME B31.3-2012 Corporate Quality Control Manager Approval: Revision: 2 Section 22 ‘Signature CEE GEE a a GaCust-0-Fab Specialty Services LLC ‘Section: 22 Site Specific Quality Manual Revision: 2 Pressure Testing Page 2 0f7 10 Purpose 1.1 Toestablish a minimum standard/procedure for pressue testing performed by Cust- (O-Fab Specialty Services ata field sit. 20 Scope 2.1 This procedure shall be used as a general guideline when performing a pressure test, Within, i details the testing responsibilities, equipment, procedure, inspection, and documentation to assure a pressure test meets customer, eode, and Cust-O-Fab Specialty Services minimum requirements, 22 This procedure covers pressure testing with air and H20 only. Air testing is limited to reinforcement pads with @ maximum pressure of 15 PSI. Testing using other liquids or mediums are outside the scope of this procedure. Client/Customer specifications and procedures may be used if approved by the Site Project Manager and Site QA/QC Manager. 23. Pressure testing may be performed on some of the following: piping, vessels, exchanges, furnaces, Valves, ete. 24 This procedure may be supplemented and/or modified to meet project specific requirements, Project specific modifications of this procedure must be approved by the Corporate Quality Control Manager. 30 Responsibilities 3.1 Ttisthe responsibility ofthe Site QA/QC Manager or QA/QC Inspector to contact the ‘Customer and (when required) the Authorized Inspector to witness required testing 3.2. Itisthe responsibility ofthe Foremen to contact the QA/QC Inspector to perform pre and post pressure test walk downs. 33. Itisthe responsibilty ofthe Foremen to contact the QA/QC laspectoro witness tests ‘once on pressure and holding. 3.4 Itis the responsibility of the Foremen to walk down and inspect pressure tests to ‘confirm no leaks prior to contacting the QA/QC Inspector, 3.5. Itisthe responsibility of the Foremen or Superintendent to check the system and/or ‘components being tested to ensure they are designed and suitable forthe specified test pressure. Should the Foremen or Superintendent need any guidance or if any. 4 pcas [300 [saa | 3200 | a3 | 4900 [0583 | z [esos | 138 [46 [553 [964 [aaa | as37 | csi | aase_| w2057 emcee [a [as [az [seo] aa06_| 232 | 3009 | sa6 [73 10_| 07s |_s2[93_| 210 | 373 | a_| 1095 | 2396 | 3361 | 0570 if agys [3768 [aga] 26s [587 | aoe asco | 230i | 9055 ia_{ | 30_|s8_| 423 | 220 | 495 | ent | aa77_| 1983 | 2700 a6 [as [98 aa 9 fase 379 [675 | ose asie [2087 ut_| is _[ a8 | 33_[75_| 433 | 300_| 533 [ana | 1200 | 1633, a m_| 2 | 2 | 2 [so | 69 | 200] 357_|_ss7_|-aoa_| 1003 pf aeae 9s ase ac aes os a 2s_| as |_| as_| 35 | 3 | a3 | 255 | 999] 575 | 7a FC zo| 0 | 6 | a2 [27] ae _| 408 | a52 | 300 | 432 | sa ES 2 |e [3 [6 ||» | ss | 97 | 153 | 220 | 300 Nominal ‘BLANK MATERIAL: SA-285-C (80% Sy stress for T= 100 F° = 27,000 psi) Flange | dp Value in tobe is llowable pressure for specified insert lind thickness Sie 0.1875 | 0.2500 | 0375 | 0.5 0.75 1 125 15 175 2 [ass | esr | 1505 [3500 | ese [aasso [J a [as [as _|7aa_[ 653 | ame | osa_[ ai7s5 | — af as [250 | eae | a000 arr | 000 |g pane | [esos [nus 20s —[-a61 | a20 | agas_|-2780 | size | 7aai_| s0087 a [eeas | 6s | az07 | a7 | ans | a0ae [3035 | 02a | 355 5028 wo_|s075_[ «| 77 [175 | aus] 700_| 1206 | 1906 | 2003 | 3816 sa [gays [fossa aan ae as [zee a903 | area aa [e258 as 0a | ana | ans | 738 | taa7_]a6s3 | 2050 ae [ae as 579 | eo aie see [aes ara us| 8 [35] 27 | 2 | au] 250 aaa | 694 | 1000 | 1361 20 [oe [aaa s0 | 90202 | 360] sea a0 fase [2 | 40 | ae] ma] 167 | 297 | asa] 669 | on 5 TS 2_| | 7 | 3 | | 53 | 19 | 73 | an | aro] ese Fe 20_| | s_| | 2 | «0 | 90 | 160 | 250 | 360] «00 ES a|e [2 | -s | | | as a1 | az | am | 250