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Riegelmann P, Schumann A, May S et al. Paper 2000012 rehabilitation, reclamation & renovation
Müther’s shell structures in Germany – a solution to avoid demolition. Received 31/05/2020; Accepted 02/09/2020
Proceedings of the Institution of Civil Engineers – Engineering History and Heritage,
https://doi.org/10.1680/jenhh.20.00012 ICE Publishing: All rights reserved
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This article is intended to give an overview of an almost forgotten construction form – a great innovation not only
in the former German Democratic Republic (GDR) but for the whole world. This type of construction, made of
reinforced-concrete shell structures, was brought to perfection, inter alia, by the outstanding civil engineer Ulrich
Müther, who was one of the most important engineers in Germany. These structures stand out due to their
appearance and their very slim design with large spans. The material shortage in the GDR catalysed the pioneering
spirit of Ulrich Müther and resulted in the possibility of building those slender structures. This article should give an
overview of the life and work of Ulrich Müther, highlighting his most important shell constructions. Furthermore,
the current condition state and the possibilities for preserving these architectural artworks will be discussed. By
taking the example of the Hyparshell in Magdeburg, it is shown that the use of the innovative and high-
performance building material carbon-reinforced concrete as a strengthening or rehabilitation system allows to keep
the slim and filigree nature of the concrete structures and prevent them from being demolished.
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Proceedings of the Institution of Civil Engineers - Engineering History and Heritage
Engineering History and Heritage Müther’s shell structures in Germany – a
solution to avoid demolition
Riegelmann, Schumann, May et al.
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Proceedings of the Institution of Civil Engineers - Engineering History and Heritage
Engineering History and Heritage Müther’s shell structures in Germany – a
solution to avoid demolition
Riegelmann, Schumann, May et al.
2.2 The decay of the shell structures built by Müther 3. Restoration of Müther’s shell structures
Müther was well known for his slim and beautiful shell structures
3.1 Classical reservation and retrofitting methods of
made of steel-reinforced concrete all over the world. Unfortunately,
Müther’s concrete shell structures
not all of these unique and special buildings of Müther survived
Many concrete shell structures of Müther had to be retrofitted or
due to different problems. On the one hand, there were structural
renovated. For example, the shell construction of the Teapot in
problems, like too small concrete covers of the steel reinforcement
Warnemünde was renovated in 2001, about 34 years after its
or a poor execution quality at the construction site, which was
erection. In the course of this, additional supports were placed
common because of the material shortage in the GDR at the time.
under the shell structure. As a result of the renovation, the nature
On the other hand, many of the buildings suffer from vacancy after
of the filigree shell structure was significantly reduced. At that
1990, which led to various forms of damage after time, due to the
time, however, this was the only way to preserve the shell from
absence of maintenance. Therefore, the structures showed concrete
being demolished (BTU, 2017).
spalling and heavily corroded reinforcement, for example, because
of faulty or damaged waterproofing. Consequently, those buildings
had to be renovated or retrofitted. But, in some cases, no suitable In most cases, a restoration of the original load-bearing behaviour,
and affordable retrofitting method could be found, which caused the without additional supports, in the form of an additional layer of
demolition of a few buildings of Müther. In addition, political steel-reinforced concrete (e.g. shotcrete) results in a significant
decisions and missing utilisation concepts led to further increase of the dead load. Additional self-load is a problem for
demolitions. A famous example for these was the demolition of the Müther’s Hyparshells due to bending within the structure, which
‘Maple Leaf’ (Ahornblatt) in Berlin, Germany (Seeböck, 2012). occurs combined with the normal forces in the concrete member.
The conventional strengthening by steel-reinforced concrete not
After 1990, the work of Müther did not get any public attention, only would reduce the filigree of the shell but would also, in
which contributed to the demolition and the lack of interest to repair many cases, be suitable due to the structural problems with the
the shells. Only after the demolition of the famous shell structure, the additional self-weight.
Maple Leaf in Berlin, Germany (in 2000), did the public start to
recognise the historical value of Müther’s constructions. The Maple For example, one of the first case studies regarding the
Leaf, which was built in 1973, consisted of five hyparshells with a strengthening of the Hyparshell in Magdeburg showed that using
span of 22 × 35 m of each segment and a concrete thickness of only conventional shotcrete, applied as two strengthening layers with a
7 cm (Figure 4). The reality of losing an important landmark due to thickness of only 70 mm each (one on the top and one on the
the lack of a feasible rehabilitation technology and especially political bottom of the existent shell structure), resulted in an additional
mismanagement became evident. The demolition of the Maple Leaf self-weight load that could not be carried by the shell structure
was seen as a scandal from an architectural and engineering point of and the support parts.
view. On the positive side, the events awoke the consciousness of
people all over Germany. Many architects, planners and institutions Analogous to the Hyparshell in Magdeburg, many shell structures
got involved to make sure that this will not happen again for another from Müther and of other architects or engineers had the same
shell structure (Seeböck, 2012) and to preserve historical buildings problem in the past. There was not a lightweight and efficient
that are part of the German history of construction. strengthening method for these slim and thin buildings.
72.00
8.50 27.50 27.50 8.50
14.00 14.00
Column
Tie rod Æ1.0 m
I prestressed V
1.00 × 0.40 m
0.24 Hollow-core
thickness 1.00 m
1.10 0.32
1.50
II Shell thickness IV
0.07 m
III Support 1.00−1.20 m
11.38 11.38
(a) (b)
Figure 4. The Maple Leaf in Berlin, Germany (Ackermann, 2001; Weller, 2009)
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Proceedings of the Institution of Civil Engineers - Engineering History and Heritage
Engineering History and Heritage Müther’s shell structures in Germany – a
solution to avoid demolition
Riegelmann, Schumann, May et al.
3.2 Strengthening the Hyparshell in Magdeburg with The reinforced-concrete shell consists of four hyperbolic paraboloids,
carbon-reinforced concrete each segment measuring 24 × 24 m and having a thickness of planed
3.2.1 The Hyparshell in Magdeburg 7 cm. Therefore, a total area of 48 × 48 m is spanned without
The Hyparshell in Magdeburg, Germany, was built in 1969 by columns. To increase the structural stiffness of the shell elements,
Ulrich Müther. The building was used for concerts and fairs and they are provided with additional 50 cm wide beams at their edges
was an architectural landmark for the city of Magdeburg for many with a varying thickness between 20 and 60 cm. In addition to steel
years. The Hyparshell is shown in Figure 5 shortly before its supports, which are arranged below these beams, a total of eight
completion. diagonal supports transfer the loads into the ground (see Figures 5
and 6). The diagonal supports are also connected with pre-stressed
concrete tie rods to carry the high horizontal loads and reduce the
shear forces on the ground. The planned reinforcement is shown in
Figure 6 in a floor plan of one shell segment and in the cross-section.
As shown in the cross-section, there is always a trajectories
reinforcement in the middle of the shell with a diameter of 10 mm
and spacing is varied to carry the normal stresses, which predominate
in the shell structure. The trajectories reinforcement is built like a grid
in the direction of the principal stresses. In addition, there are lower
and upper bending reinforcement (see Figure 6) to carry local positive
and negative moments within the shell (Schumann et al., 2019).
Figure 6. Historical reinforcement drawing of one segment of the Hyparshell in Magdeburg, Germany (Schumann et al., 2019)
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Proceedings of the Institution of Civil Engineers - Engineering History and Heritage
Engineering History and Heritage Müther’s shell structures in Germany – a
solution to avoid demolition
Riegelmann, Schumann, May et al.
implementation of this concept repeatedly failed due to the lack of almost all areas. In the majority of the investigated places (drill
financing and a utilisation concept for the project (Hentschel et al., cores), the thickness that was measured was only between 50 and
2019). In 2017, after a long break and further structural damage, 60 mm. Further, concerning the used reinforcement, deviations were
because of lack of maintenance, further feasibility studies were carried found between the planning and the as-built conditions. Instead of
out. In the course of this study, the conditions of the Hyparshell were the intended mesh reinforcement with a diameter of 8 mm and a
examined again. Figure 7 shows exemplarily the current conditions of spacing of 20 mm, the one with a diameter of 6 mm and a spacing of
the construction before the now planned restoration. 20 mm was used (MPA, 2014). Both findings led to structural
problems during the recalculations, which made strengthening of the
Particularly at its lowest point, the shell is exposed to heavy reinforcement and the cross-section inevitable. The study concluded
infestation of vegetation (Figure 7(b)). In addition, the waterproofing that only the use of the new and innovative material carbon-
of the shell is damaged. All over the shell, the steel reinforcement is reinforced concrete would give an efficient solution to restore the
exposed to moisture and shows increasing corrosion. In general, a Hyparshell in Magdeburg and save it from demolition. A big
poor manufacturing of the concrete members in combination with the advantage was the thinness and flexibility of the strengthening
absence of maintenance was responsible for the concrete spalling. method to save the filigree of the shell structure. In addition,
For example, delamination, gravel pockets and small planed concrete compared to the conventional strengthening with two 7 cm thick
cover of approximately 12 mm (Weller and Tasche, 2009) were shotcrete layers, the introduced dead load is minimised, which is
observed. The reinforcement is also exposed in the area of the positive for the design of bending of the shell and the load capacity
diagonal supports due to the very low concrete cover provided in the of the original support structure (edge beam and supports).
construction process (Figure 7(c)). The corrosion of the steel bars
was not so extensive that the recalculations of the structure had to 3.2.2 Carbon-reinforced concrete in general
assume smaller steel diameters. A bigger problem was that during an Carbon-reinforced concrete is a relatively new and innovative
investigation of the structure it was also determined that the composite material that shows high potential in civil engineering.
originally planned shell thickness of 70 mm had not been provided in The main advantage of carbon-reinforced concrete is its use of non-
(a) (b)
(c) (d)
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Proceedings of the Institution of Civil Engineers - Engineering History and Heritage
Engineering History and Heritage Müther’s shell structures in Germany – a
solution to avoid demolition
Riegelmann, Schumann, May et al.
corrosive and high-strength carbon fibres, which are manufactured as concretes. The most common strengthening methods are spraying
carbon grids or carbon rebars; the use of concrete can be or laminating the fine-grained concrete on the surface of the
considerably cut down, because of the thinner structures (smaller existent concrete structure (Figure 8).
concrete cover). This leads to slim and lightweight carbon-reinforced
concrete elements for new buildings (May et al., 2018; Rempel The reinforcement used for carbon-reinforced concrete is in the
et al., 2017; Schumann et al., 2018) or lightweight strengthening form of a grid or a bar. Both types are based on single carbon
methods (Scheerer et al., 2019; Schladitz et al., 2018). fibres (Figure 9).
Carbon-reinforced concrete is a composite material consisting of For the strengthening of existing concrete structures, carbon grids
fine-grained concrete and carbon reinforcement, arranged in the are usually used.
direction of the tension stresses in the concrete cross-section.
The linear fibres are impregnated together with a polymer matrix and
Concretes with very small aggregates and high strength are combined to fibre strands, which are then further processed in a
usually used for the manufacture of carbon-reinforced layered process for textile reinforcement. The basic structure of a
components; this is why such a special concrete is called fine- textile reinforcement is shown in Figure 9. One of these fibre strands
grained concrete. The maximum grain size is selected depending consists of more than 50 000 individual fibres. Some kind of
on the mesh width of the carbon grid or its concrete cover. For profiling, which is usual for steel reinforcement, has not yet been
the strengthening of existing concrete structures, different incorporated into the industrial production of the reinforcement but is
methods can be used in combination with those fine-grained under current development for future applications.
(a) (b)
Figure 8. Strengthening methods for carbon-reinforced concrete: (a) spraying and (b) laminating
Fibre strand
Textile
reinforcement
Fibre
(a) (b)
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Proceedings of the Institution of Civil Engineers - Engineering History and Heritage
Engineering History and Heritage Müther’s shell structures in Germany – a
solution to avoid demolition
Riegelmann, Schumann, May et al.
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Proceedings of the Institution of Civil Engineers - Engineering History and Heritage
Engineering History and Heritage Müther’s shell structures in Germany – a
solution to avoid demolition
Riegelmann, Schumann, May et al.
and an insulating layer are applied. In addition to the shell, the beams After discussing the work of Müther by focusing on some
on the edge will be strengthened by carbon concrete as well. selected examples, the current situation of Müther’s shell
structures was described. Due to the lack of interest and
3.2.4 The current state of the strengthening work and utilisation concepts, many of Müther’s shells were vacant for a
outlook long time, which accelerated the decay of these structures.
After a long period of planning the strengthening of the shell with Moreover, it can be seen that many of Müther’s shell structures
carbon-reinforced concrete, the construction work started in spring have several structural damages and their as-built dimensions
of 2020. Figure 11 shows the construction work in Magdeburg in deviate considerably from those specified by Müther in his design
May 2020. In July 2020, the first segment was strengthened on the documents. Due to these various reasons, some of Müther’s
outside. Only after the complete application of carbon concrete on special und unique structures had to be demolished because of
the top of the shell the layer on the bottom will be executed. This political reasons and the absence of suitable and effective
strengthening order was considered during the planning. strengthening methods.
The completion date of the project is expected by the end of 2020 The disadvantages of conventional strengthening methods, for
or the beginning of 2021. Once the structural integrity of the example, strengthening with shotcrete, and especially the huge
Hyparshell in Magdeburg has been restored and improved with additional weight associated to them, often make them not suitable
carbon-reinforced concrete, the structure will be renovated to for thin and lightweight concrete shell structures. Therefore, an
showcase the unique beauty of the shell structures built by Ulrich example of a new and high-potential strengthening method for the
Müther. Once again, it will be seen as one of the landmarks of Hyparshell in Magdeburg was shown in this paper – the
Magdeburg (Figure 12). strengthening of existing concrete structures with carbon-reinforced
concrete. With the help of the new composite material, and with only
4. Conclusions thin strengthening layers of 10 mm on the top and bottom of the
In this paper, some shells of the engineer Ulrich Müther were existing shell structure, the unique building of Ulrich Müther can be
presented; especially, the current condition and strengthening of saved from demolition and retrofitted, extending its service life for
the Hyparshell in Magdeburg was featured. the next decades. Moreover, with thin layers of 10 mm fine concrete
combined with one carbon grid, the load-bearing capacity of the shell
structure with respect to the current standards could be shown. Due
to the very thin reinforcing layer (only 10 mm), the increase in the
dead weight of the shell is rather small compared to that in the
originally planned shell structure and the first restoration concept in
(a)
(a)
(b)
(b)
Figure 12. New look of the Hyparshell in Magdeburg after the
Figure 11. Actual pictures of the work on the construction site retrofitting (GMP, 2017)
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Proceedings of the Institution of Civil Engineers - Engineering History and Heritage
Engineering History and Heritage Müther’s shell structures in Germany – a
solution to avoid demolition
Riegelmann, Schumann, May et al.
2002 with a 70 mm thick shotcrete layer. The construction method See http://www.pagel.com/de_mobile/products/tf10.html (accessed 19/
allows the preservation of a very special building, which will be 12/2019).
Rempel S, Kulas C, Will N and Bielak J (2017) Extremely Light and
placed back in the socio-cultural centre of the city of Magdeburg by
Slender-Precast Pedestrian-Bridge Made Out of Textile-Reinforced
the renovation with carbon-reinforced concrete. Concrete (TRC). In High Tech Concrete: Where Technology and
Engineering Meet, Proc. of the 2017 fib Symposium, June 12-14 2017,
Acknowledgements Maastricht, the Netherland.
The authors would like to acknowledge the project partners gmp Scheerer S, Zobel R, Müller E et al. (2019) Flexural strengthening of RC
structures with TRC – experimental observations, design approach and
Generalplanungsgesellschaft mbH, Prof. Rühle, Jentzsch and
application. Applied Sciences 9(7): 1322, https://doi.org/10.3390/
Partner GmbH, Technische Universität Dresden and Eigenbetrieb app9071322.
Kommunales Gebäudemanagment (Eb KGm), which collectively Schladitz F, Tietze M, Schumann A and Garibaldi PM (2018) Carbon
funded this project. reinforced concrete in construction practice. In Engineering the
Developing World – Proceedings of the 2018 IABSE Conference,
Kuala Lumpur, Malaysia, 24–25 April 2018. IABSE c/o ETH Zurich,
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