USER’ S MANUAL PARTS BOB — Fortuna AC Servo Motor Series IWe thank you for purchasing our Fortuna AC Servo Motor. This product, with its high-tech quality mechanical devices, sophisticated electronic control and automated sewing functions, will improve the sewing quality, enhance the productivity, and lower production costs of your company. By carefully reading through and following the prover operating instructions in this manual, you will fully benefit from various useful functions built in this product. Should you have any questions about using your Fortuna AC Servo Motorll, contact the local store or directly our service centers for prompt assistance. Specifications of our Fortuna AC Servo Motor! may be changed without prior notice, if necessary, for quality improvements, HAN KUK ELECTRIC IND. CO., LTD.CONTENTS 1. SAFETY INSTRUCTION 2, PRECAUTIONS BEFORE USE 3. LOCATING AND USING PARTS OF THE CONTROLLER BOX INSTALLATION 1) Mounting your Servo Motor on the table 2) Assembling the bett cover and adjusting the belt tens 3) Mounting and adusting the foot-iit soiencid 4) Mounting the pastion sensor(Synchronier) and seting the film 5) Mounting the Program Unit(P/U) 8) An exainole of installing the SunStar sewing machine WIRING AND GROUNDING 1) Specifacton of the Pewor Phx © Singe phase Lov ~120V @ Single phase 2 @ Thee phase 2007 2) Specification of eect current in witing of Power Plug 3) Name and description on the ouside connector of contcl box 4) How to change the electric voltage supped of soko CONNECTION THE GROUND WIRE OF THE SEWING MACHINE AND MOTOR THINGS TO BE CHECKED AFTER INSTALLATION 1) Before the power is on, 2) Alter the power is on. 8. LOCATING AND OPERATING THE PROGRAM UNITP/U) FUNCTIONS 1) Locating the P/U function switebos 2) Operating the Program, Uni( P/U) 3) Changing the P/U setup © Ordinary functions of the seving machina( Group “A") ® You ean confirm the parameter in relation to every solenoid snd ll kinds fs put. (Group "B") edal distance and slow ster: function (Group “C”) ’AM-Type-Trimming (Group “D” ‘motor control gains (Group “AP*) © Changing of input/output signal functions (Group “BE) 9, PROBLEM CODES AND TROUBLE SHOOTING = 2 aD 0 2 8 u 6 n 18 19SAFETY INSTRUCTION Be sure to read and keep in mind the following instructions before you install and use the FORTUNA SERVO MOTOR 1) Use and Purpose Keop in mind thet the FORTUNA SERVO MOTOR hes been designed for industriel sewing machines, ‘and take eare for safety of users when using it for any other purpose. 2) Working Environment © Power Source + It is desirable that voltage of the power source be kept within the range of £10% of the rated $ voltage, + It is dosirable that frequency of the power source be kept within the range of +£1% of the rated frequency.(50/60H2) + The SERVO MOTOR can be expected to work normally only in case the foregoing things are kept. @ Blectromagnetic Noise + It is desirable thet those equipments eausing strong vlectromagnetic feld or high frequeney not use the same electrical outlet as this one and stay away from it @ Temperature and Humidity + Keep the ambient temperature above 5 degroes and below 40 degrees Centigrade, + Never use it outdoors and avoid direct ray of light. + Koop it away from an hot object like a stove. + Keep the ambient humidity above 30% and below 95%. @ Never use it near gases and explosives, ® Do not uso it at a spot lorated 1,000m or higher above sea-level @ Keep the storage temperature higher than 25 degrees below zero and lower than 55 degrees Centigrade when not in use. 8 3) Installation Follow the nstruction carefully when installing it @ Be sure to start installing it after pulling the power plug off the outlet, ® Fix tho cable go that it may not move, and do not allow the moving parts like belts to be interfered with. (Keep distance of at least 2 them.) @ Be sure to have the Controller, the Motor and the Sewing Machine grounded, @ Be sure thet the voltage of power ree fits the specification of the Controller bofore the power is on. ® Be sure to use Safety Extra Low Voltage when an extra item or an accessory is fitted into the Controller. 4) Disassembly @D In disassembling it, be sure to wait at least 360 seconds before taking any action after pulling the plug off the power source after turning It off. @ When pulling off the plug from the power souree, be sure to hold the plug iteelf instead of the wire eonnectad to the plug.5) Service and Maintenance @ Make sure that service and maintenance ate carriod out by a skilled technician. @ Never try to operate with the Motor and the Controller open, @® When inserting thread into or touching tho machina, be suro to turn the power off and step down from the platform. ® Be suze to uso standard products spocifiod for replacement of parts. 6) Other Safety Instructions Take care not to Iet your fingers touch any moving parts including belts, @ In case of remodelling or fitting of additionsl device, be sure to follow safety standards and do not ever try to go ahead besed on your own judgments, @Do not try to operate with the safety device removed, @Take care not to let water or coffee or something like those admitted into the Controller or the Motor. @® Never drop the Controller or the Motor to the ground.PRECAUTIONS BEFORE USE 1, Do not tum on the power while stepping on the pedal, 2, Turn off the power when Ieaving the servemotor overnight. 3, Tum off the power when servicing the servompior or 4, Be sure to keep the servomotor securely ~g changing the needle, 5, Do not connect multiple secvomotor power plugs to B. Install the servemotor away from noise sources, the same power etrip such 48 high-frequency equipments and welding \ machines, % 8 oS a 1 — PE Pere Setar ical 70) ens Mar ONC me walle ea Sauk eC liuleteese opcieg ts cove fora aes feeer ua aeitscing‘9. When an error message “Er” appears on the digital display, take a note of the "Er’ code, and then tum on and off before resuming operation(Contact the local dealer if “Br’ message persists on the display) 11. Clean it every two or three weeks so that no Girt or a dirty substance may be piled up, 13, Make the length of the cable connected with an outside parts like stand-up pedal as short a8 possible, o = o CSunsitar) 10, Adiust the belt tension to the optimum level, Bai-anen ade Brad be permed fer the mete sired on te tate: rst cosen oh te upper and over arterng barlO2), The tat enon wit then be agustes by te weg ot sano mot toot, Fesien both aneoring bots, 12, When replacing the fuse, use a standard its ‘opening the cover as shown in the diagram, 250/158 250v/24 250V/1040 LOCATING AND USING PARTS OF THE CONTROLLER BOX 1) Front panel Pedal Adjustment nren tread In case the pedel eal Camnedtor || feels heavy when (yetow) ser sewing fernard, fh te podal teats the sorng to the ee sl woove in the rear Connecter (Green) among the hoes T ese cto te tre i losen tne sew || mrt ever. Caner tr teste i aan Ra Reease Soll Whe) Ser (40) fouresbc or eee Sven (Bu) ae | corer fo Fe Lt oer (Gren) Correct or soi ara Lap ene = Cornett (White) ‘steed | stntard Ea oe Connextor GAD) a4 Spee vir by tne Pru Ww) & Hold Here When = 5 Connecting ana z Decomerting the : Connector Gabie = bin Connector ba ne / < ada Time (Caution) | | (Caution) 1. Had the comeetor upright wih the arow |_| | Clockwise turn wil Increased the spa mark on the ccnnecior fang you when | | 2.se caution not to force the control volumes when adjusting them, KDARELNE bord Gcerneing the connector | ‘Nolume can be varied within the ranges set by the program unit, 2 Grab the iidcated part of te conrecter | wien connecting and. scomeetig it | é:SunStar. LQ» Yy La val DES [Lf ‘2A PL PF 32 Ba & g esINSTALLATION 41) Mounting your Servo Motor on the table ® Make sure that the holes sre bored on the table as shown in the figure. Table 41-Coble Hole @ Insert three motor-fixing bolts through the three holes on the table, Attach the motor base padded with vibration-proof rubber, and slide flat and spring washers over te bolt stems, and then fasten the bolts with nuts, ee Motor-Faing Bots(362) Motor-Fixing Bolts a : \ibraton-Proot rubber Flat Washer Spring Washer: Nut Controller Box 1 Motor-Fixing Bolts( ea) @ Make sure that the center of motor pulley is matched to that of the sewing machine before tightening the motor-fixing bolts and nuts. 122) Assembling the belt cover and adjusting the belt tension (C Beit cover assembling procedure @ Upon the completion of the motor mounting, bring the two pulleys of motor and sewing machine closor to each other, by pulling back the sowing machine. You can then mount the belt easily as shown in the figure. @ Place the belt cover “B’, making sure that the bolt cover doce not contact the belt, and then fasten the cover with the fixing screw. CAdjusting the belt tension > Optimum Tension Level ‘The optimum tention level is achieved when the belt is pushed by 5-10mm when the top surface portion of the bolt at about 30-50mm above tho tabletop ic pressed by a finger with a force of~Ikgm/sec” or 1 wton, D Adjusting the Tension Lovel: If the tension level is out of the optimum range, ‘adjust the tension as follows. First, loosen both the lupper and lower nuts for the anchor bolt, letting the belt be stretched by the motor weight itselt. Second, tighten the upper nut only to the extent that the motor does not move, Third, fasten the bottom nut tightly so that e motor is securely fixed, SunStar, Pulley Bast cuide Belt Guide Fong Screw Beit Cove: oe Controller 0x Beit Guide Fboing Seren elt Cover-Fieing Screw7 = 3) Mounting and adjusting the foot-lift solenoid (Sunstar KM-235 Model @ Attach the main power switch first since the power switch is located normelly in between the solenoid brackets. ® By referring to the figure on the right and the ‘mounting instructions enclosed in the packaging box, Jocate the insertion surface of the oil pan, and then ‘attach the foot-lift solenoid SunStar Special-specification models ‘Phe same mounting procedure for KM-235 model is applicable for other models listed below. no 0 } z ‘iran inserten Surface jounting Position(4)), io Aubreae [foot solo | Bolt Hole No. ‘Applicable Models, i KM-750-7 z N-780L=7 a oe Par sean z AMET OOOLST Mounting Positions : Bees ees i ey 8 Oi Adjusting the stroke(Gap) of the automatic foot~ Iift solenoid > Check Point Check to make sure that the stroke-adjusting screw fs located at the center of the solenoid axis, i, the solenoid should be assembled in parallel with the bottom ourfaco of the table, If the colonoid is not fn parsllel, mako an adjustment so that the serow is in parallel with the center of the solenoid axis using the connection link-fixing screw. D Adjusting Procedure: ‘The vertical travel distance of the presser foot can be adjusted by the stroke-adusting screw. First loosen the two fixing screws, and adjust the verical stroke using the stroke-adjusting screw. Loosening fand tightening the stroke-adjusting screw will decrease and Increase the verical stroke of the presser foot respectively. After the adjustment, fasten the fixing screw tightly. Solercld Axis Fixing NutsSunStar, 4) Mounting the position sensor (Synchronizer) and setting the fim i Mounting the position sensor( Synchronizer) WW SunStar thread-cutting sewing machine. All SunStar thread-cutting sewing machines are equipped with a position sensor. Users, therefore, ‘are roquirod to the adjust the film position, if necessary, as shown in the figure. Ecce FLL (noustes tot and righ) /Syneno shat Photo fim cia Helder VFR WH All other sowing machines(ineluding other manufacturers’ brands) First, secure the position sensor to the adapter with the fixing screws, tach the position sensor-mounting adapter to the upper shaft of the sewing machine. Second, attach the position sensor-fixing plate to the body of the sewing machine as shown below in the figure, Third, Seine WeAATE] — Drenson Serew ATWPE. [SM 11/20n=23 ‘Adapter mere jeiven| =f | St =p [ssew atoor APE | BTVPE Position Sersor-Fiving Bolts pete Fixing Roc Position Sensor Position Sensor-Fiing Plate(Type 8) Nylon Cable Tie Sewing Machine | Pesition sensor- (pe a) Fixing Bott for Postion Sensor-Fhing Plate 15! DAdiusting the film of the position sensor ! @ Assemble the films and position sensor in the ‘order as shown in tho figure. ae Postion Sensor Shaft Flim-Fixng Serew @ Upon the completion of the axcombling, position the noodle shaft right at the rising point from the lowest needle position by manuelly rotsting the pulley. Loosen the film-fixing screw, and adjust the DOWN film so that the film-adjusting line and the sensor housing calibration line are matched. Tighten the film-fizing serew just to the extent that. the film ean not be rotated. Likewise, position the thread take-up at the highest position. Loosen the film-fixing screw, and adjust the UP film as shown in the figure, while using ‘caution not to move the DOWN film which is slready adjusted earlier. Tighten the adjusted film with the fixing screw. Setting Position Frag Nut Fixing Nut ‘Sensor Calibration Line 8 S uv ’ Donn Film Adjustment 2mm turing around tem Up Film Adjustment The highest position Sensor Housing eet pn of hep er | vaio 1 Adjustion the fms of reverse rotation sewing machines 8 X For revene-totation seving mechins, the Olm-adjustng lines located at right edge of the “UP” and “DOWN” film should be matched to the center line of the sensor. Setting Fositon Fong Nut Fring tut Sensor Calitration Line Fim-ad)sing Uine(Reetse Fotaton) e | | . ae 9 | Down Flim Adjustment v Lp Film Adustment sengor Housing Sm a rig aca fom Te hihest poston to vest ooten of fake 6 et tr | (Caution ) fer axustirent the fm ofthe postion dteccr, be sure to rote the molar for 3-5 seconds by pedalina so thal the Cortrllr may remeber locaten ofthe fi, 165) Mouning the Program Unit (P/U) : Ci SunStar KM-235 Sewing Machine q First, attach the P/U bracket to the P/U using yr throo fixing serows and a supporting bolt with nut { ‘attached on it as shown in the figure, Second, securely attach the P/U to the head of the sewing UT machine using two fixing serews and washers, i! keeping a 3~4mm distance between the bottom ‘Supporting Boit ; surface of the nut and the base of the supporting onal bolt, 1 Other Sunstar thread-machine Birst, attach the P/U bracket to the P/IT using the four fixing screws, Seeond, ettach the P/U to the main body of the sewing machine using the three bracket-fixing screws as shown in the figure. Program Unit fo | P/UrFixing Screws(4), (Caton ) Secu the cable using the cable te so that cebie is not nthe way ofthe bat 76) An example of instaling the SunStar sewing machineWIRING AND GROUNDING 1) Specification of the power plug ® Single phase 100V ~120V ° ee e { ol] te tw | O28 Se 3 EARTH @ Single phase 200V ~240V A =i 19 220 — = pene tee rae | EARTH 8 @ Three phase 200V ~240V ee oO - 39 z0V | : ° i i (S)— PetPrtetie er) EARTH Be sure to connect Protective Harthing 2) Specification of electric current in wiring of power plug Be eure to use wiring materials which can stand electric current of higher than 15A 19'3) Name and description on the outside connector of control box @ Standard solencid connector @® Tension-release and auxiliary solenoid [Shape of val No of pin] ee cians {See COs ee Sderod 4, 10: Burton @ 10 nsert/clet2 3.7: Wiper Solenoid ‘the back-tack operation: 1, 12: Baton @ for marua Dadltck operation Connector Color: White ‘Aunliary Solenoid Terslen-Release Solenoid ® Foot-tite solenoid ® Switch and lamp(Used in twin-needl sewing machi ine) Connester Color:Green Foot-Lift Solenoid Switen Foot-Lift Solenoid {Shape of pin] No, of nin] Oe) [jeees ede) Orv @GND Orv @4sa (N.C) ®t LED @3/a (N.C) ® Rlght/ tet solenoid OR LED 2/4 (V.c) (Used in twin-needle sewing machine) OL sw 1/4 (n/c) ‘Connector Color:Blue OR sw (Nc) Fight-Neosle Contr} Solenoid Lett-eedie Control Soienold 4) How fo change the electric voltage supplied for solenoid This is to make the movement of solenoid smooth in times of fluctuation in the incoming electric voltage. @ Set Value for electric voltage supplied (for 220V series) for Solenoid against the incoming voltae For S0V-regular Solencid For 24V-rgular Solenoid Incoming Voltage Set Value incoming Voltage Set Value Below 210V 160VA | Below 180V 160vA 2iv~230v T0vA | Teov ~1900 120A Above 230 BVA Above 190v 85VA 20For 30V-regular Solenoid For 24V-regular Solenoid ® Set Value for electric voltage supplied (for 110V series) for Solenoid against the incoming voltage. Incoming Voltage Set Value Incoming Voltage Set Value Below 100V 160VA Below 90V 160VA 190v~120v 120VA, ‘90 ~100v 120VA Above 120V BeVA Above 100V 6VA. @ Setting of pin6 CONNECTION THE EARTH WIRE OF THE SEWING MACHINE AND MOTOR : > Method Connect the motor and sewing mabine using the ground wire (green. green/yellow) as shown in the figure. Make sure that the factory-connected ground wire between the controller box and motor is securely in place. > Caution Failure to ground the motor can cause abnormal operations. such as over-speed rotation or unwanted stitching [Ground Wire ><~ (Green) THINGS TO BE CHECKED AFTER INSTALLATION 1) Before the power Is on... © Make sure that the incoming voitege is in eecordance with that shown in the name plate of the Control Bor ® Check whether the following connectors are connected. * Connector for incoming AC power source * Connector for motor power * Connector for moter encoder * Connector for pedal * Connector for position detector + Connectors for others (option, knoo-lift, program unit ote.) ® Check to seo whether the belts are in touch with the @ Chock the tensile strength of the belts. wiring, © Check to see the fixing nuts for pulley are tightly fastened, © Check whether the sewing machines are right kinds ( Sewing Machine) ® Check the rated voltage for Solencid (Refer to “How Solenoid”) 2) After the power is on... © Check whether the lamp for the position detector is on, (Except in the case of built-in positon detector) 22 © Check whether the program unit is working ® Chock the direction of rotation of the Sewing Machin ‘In case the direction of rotation is not right, action “the methods of changing the program and th Ii ® Check to see whether there are abnormal heat, sm “In case there are, turn the power off and call our Chain Stiteh Sewing Machine and Lock Stitch to change the electric voltage supplied for hall be taken to change sot it right, chenging functions” (I or noise nearby regional office.1) Locating the P/U function switches LOCATING AND OPERATING THE PROGRAM UNIT(P/U) FUNCTIONS SunStar : OO spu-100 Model Start badtack switch End bacrtack itch Teecle-poiton seectina Svch reseor foot positon seb Saloh Tireedoating & wiper slat evi : Sunstare DOS) V2 Stitch switch _ 4 Digt soley & switch 2 Det disney 8 snitch Switch for program change ‘Sitch for entering program chen 3 O sPu-200 Mode! SGunStare |, Pil ICI a | (IGS FOG) PL TLL G) ta) arm Fatiern selection switch 231 SPU-300 (Optional Specification) model EKKO CI) ‘Counter connector (Onticnal spectcation) Quantity selection switch when ‘Sewing edge section switch when quantity input device is installed the efge senscr ms mstaled 2) Operating the Program Unit (P/U) Ci Setting normal sewing speed and upper speed limit # Adjust the sewing speed for a proper operation of the P/U as follows Setting Model Setting Procedure © Using the sewing 7 “g. > i - Turn the “Sewing Speed Control Volume! a Scie clockwise to increase the sewing speed as shows it te Nene a @ © pgnaing the Cfaul| Press the @key while presing [&P]key after thread-cutting iimits in to be in the program change mode as shown in the figure. Change the display code above the @and @ key to "02" set the desired speed by pressing the @and ©)keys and press the [@)key. Finally, press the ('&9 ]key to turn off the blinking light, which well set the machine ready to operate with the new speed parameters, ) Checking paint when the seiting speed of sewing machine is not availably. ‘The speed which can be changed from @ among the above adjusting methods is only variable between the : minimum speed and maximum speed, which wes inputted from 1 and 2 in the program “A” group. If the machine is set for too low speed. you should adjust it for proper speed.SunStar, Operating the SPU-100 P/U Mand 2digit display sa eae ee eae SK) ©O : dis tiene of te tk ace ct tend of sein ‘The picture shows that the back tack stitches at the stert and the end of sewing are both three, ; > 2g dntay FQ : Dinnay tote or pail prota changes | Wi GQ) Switch: Used for Changing ‘The Program [G2] switch:tised to Input The Content of The Changed Program. WStart Back Tack Switch: Used to prevent the fabric loosening at start edges of sewing work, Pressing the switch will shift the lighting sequentially to one of the following three back tack modes. No back oy Start back tack sewing i tack mode ‘mode | % Set the number of B/T siitehes before opemting at B/T modes, MEnd back tack switch? Used to prevent tho fabric loosening at ond edges of sewing work, Pressing the switeh will sift the lighting sequentially to one of the following three back tack modes. Ge) Rouen a IH Needle stop-position selection switsh when sewing is interrupted ‘The lighting is one of the two position modes whenever the power is on. Pressing the switch will shift one position ‘mode to another. a | +} , The nee shaft wl stop at ‘he neal hat wil sop at tho needle “up” position when ‘the needle “down’ position te evi nero G5) stern eo strat26 Ml Presser foot stop-position selection switch when sewing is interrupted: ¥ This function is available only with the optional foot-lif. solenoid specification, 7h Hgng ob GF ef polon modes whenever ihe pover Ison, The two ft-postionig mode are at fll: ey, | 5 Le | te prs fot wt ep a [&)) tie seston wi sop the “ap” position when —— it the “down” position on So) fale eben EE) ale @ Automatic thread-cutting & wiper Selection Switeh: oe TF you press switche in order, tho position of light will be changed as seen in the figure. ‘Three types of works are available according to the lamp condition. fe . YK | esterase (x Only the | et sate thee cutting suarate LS hen eting and (Ge) fs bei (@) Ee Lb ub xb 1/2 Stiteh Switch: If you press switches in order, the machine turns 1/2 time, and if you press a switch for 05 second, the machine tums 1 time, If you press it continuously, slow speed sewing will be progressed DD Re-adjusting the number of start and end B/T stitehes Use the following procedure to re-adjust the number of B/T stitches since the actual mumber of B/T stitches can be different from the eet value due to varying default ousting conditions of difforent modole of sewing mackinos, @ Obtain the desired number of stitches, say 3 each on each path, by experimenting different numbers the above pattons &) B) ©) ane Oot the sinc displays ax shown in tho example below. (333) = size) S OOGo) OO GO) Example: ‘inti P/U stig) Rle-ndjsted setting to obtain 4 stitches) (Soving result after the r-adstnent) @ After coafeming thet B/T sitching numbers apo all thre each for B/T paths @) CB) ©) sna Oto the readjustment fs ade in ©, prot both the [63 ]and [{DLlsvitchs simltaneusly. You wil hear a boep and iil setting, [aaa] wil then reappear onthe 4 aie dply @ After the shove sequential steps, you will now be able to abtain corract numbers of B/P stitches set by the input oo (alylaly) OD = Example (Usersinput sted values) (Actus! B/P sewing result)Operating the SPU-200, 300 (Optional Model) P/U ‘% Switches funetions are all the same as in the SPU-100 model unless otherwise stanted here. Bi] Switch : Used for setting the production quantity (Optional specification spu 300) Wh [B) Switch : Used for sewing material edge-detecting sensor (Optional specification spu 200) I "Pattern Selection” switeh Used for multiple patiem-vowing. Turn “on” or “off” the pattern mode by pressing the button. Pattern moe Pattern mode “OFF” “ON” WH Operating Procedure for the Patten Sewing. > Procoutions when using the pattorn sewing feature @ Execute thread outting before turning on the switch for the pattern sowing. @ The patter lamp will not go aut until the completion of the current patterning work even if you press the button “OFF” @ Each pattern mode vetting will be saved even if the power is tumed off, Thus, just press the particular ode button to use the previously set paitera setting at later time, Initialization, however, erases all the pattern sewing input parametora, roquiring new parameter inputs. @ Aajuet the pattern-tewing speed to sn optimum level beforehand because high-speed pattern sewing can often result in incorrect numbers of stitches on each pattern. > Adjusting the pattera-sewing speed First, confirm the patiern-sewing switch is tumed on. and then edjust tho set the number of stiteher of feseh path, Do not set the apeed at too high level because the ectual number of stitches may come out PG: | © Pactory epeed setting is 2400 SPM. ©® Press the @button to obtain the following setting display, Then, set the desired pottern-seving speed using battens Gand COR) @ Start the pattern sewing'b Setting the number of stitches in pattern sewing. ® Turn on the pattern mode by pressing the pattern mode switch TO] @ Select a desired pattern. and the 4 and 2-digit display will change ss shown in the figure @ For back-tack stitching, set the numbers of stitches for the siart and end back-tack using the *®® OO" buttons. Proce on the start and end back-tack button to turn on the light, Sot the path(1, 2, 3..) and the corresponding number of stitshes, @ Press the [EM] switch to get the following display. Then set paths of the corresponding pattern using the @Q) and @D switches, © Sot the number of stitches for each path using the ©) ©) buttons of the 4-digit display. Press the [Gis]key to input the selected number of stitches. If you do not know the required number of stitches, step on the pedal until the sewing proceeds to a desired point. ‘Tho number of stitehes will then be displayed automatically on the 4-digit dizplay. Press the (Mx) key to input the measured number of stitchos for the particular poth. (Automatic moasurement of the number of stitch.) ‘The current display of the figure Indicater “80° stitches forthe ‘meatured number of aitenes along the path “I” © Upon completioin of sotting the number of stitches of each path, pressing the [a] key the blinking light byWM Pattern sewing of variolus designs: ® Each programmed pattern can be entered in the sme manner as you enter the number of stitches for patterning paths as described previously. (0-285 stitnes are the available number of sttones for path | Useful for straight sewing where the sening reauites repeated stitching of a singe path 0-255 stitches are the avalable number oF stiches for each of the paths 1, 2 and 3. Useful for sewing @ pattern where the sewing requires a repeated stitching of three consecutive paths as shown on the left, (0-25 sutenes cen be entered for each of path?, 2 3 and 4 eld Usetul for the four sides sewing. 0-255 sttohes are the avaiable number of stitches for eech of paths 1-9. z Useful for continuous beck-tack stitching such as belt hook sewing 0-255 stitches are the avalable number of sticres for each of paths 1-20, Q Used for programmed sening of use/-designed polygon patterns, WH One-Touch Auto/Manaal Switching in Pattern Sowing % In the automatic pattern mode, stitching of one path precedes to completion even if you take your step off the pedal in the middle of the patterning work, while you need to keep pushing down the pedal until the end of stitching in the manual pattern mode, © Press the [Ea] bation to obtain tho display ax shown Fe fn the figure © Pras @) and seet tho auto or manual puters Bia | ae | Manat A [ato ® Press the [GB key. © Tarn off the blinking light by pressing the bution, ([&Q] which completes the mode selection. MM Chain-Sewing Multiple Patterns © Program and input each patter ® Press the [fSS) koy, and then [6 )koy to obtain the following 4-digit display as shown, not Press appropriate pattern modes in the order of desired pattem sewing sequence, and KEKOXOKS) then press the [G2 |key to tum off the blinking light, which completes the chain programming 4 In the chain-sewing the light of the start mode and « mode in progress blinks, and the lamp of the next mode to be executed is on constanily. If you vant to cancel the chaln-sewing mode, wale unt the current mode Is over, and then press ({S] key. The-lamp will be turned o3) Changing the P/U setup Wi Initializing Use in case that user forgot original value by changing value et will. + In pressing “Start Back~Tack" + "End Back~Tack"+"NEEDLE Up/Down Key”, the power must be on. % Caution‘ + If initializing was dono, all value set-up by user is changed into the factory-set-up-value. So, if not necessary, do not use the initializing. + After initializing, user must toe down the pedal over LOCORPM for Ssee so that controller may memorized the position of synchronizer, Wi Inertia adjustment Inertia-adjsting is done to get optimal contro}-eains suitable to the sewing machine inertia + User is rcommanded not to do the Inertin-adjastmont ifthe sewing machine do stop without any abnormal motion + Press “fj }” and * [pe] ” keys simultaneously until twinkling “tUne" on the panel, and toe down the pedal until hearing the buzz. (During tho Inortia-adjustment ie done, the sowing machine wil repest running and stoping automaticaly § times) W Automatic memorizing of the position synchronizer-film Before sewing very after user purchases tho controler, user is recommanded to ettach the controller to the cowing ‘machine and tce down the pedal so that contrller may memorize the postion of synchronizer-im attached to the sewing machine pulley. (But it is not necessary in case without synchronize.) Usage of dip switches + Dip switches is used when the user do not have Program-Unit(P/t!). Therefore in having the Program-Unit, 3 the motor is working on the values set by Progrem-Unit. © 8Pin dip switch a z a a 5 ae a on | Select Up position] Up Selet | Seect | Reward | Change | 2 { OFF | Deselect Doan postcn) Down | Deselect | Deselect | Forward | Not cane | ; | A/B Start | | Needle stop |, ‘Thread Motor | Button A/B [ Back-Tack | Back-Tack | postin {PF°5°° fF trimming | W!P°" | direction | change © 4Pin dip swited © Setting method of mex speed limit bas 7 2 3 4 No ‘ON/OFF ON fopaneen! 7 Mar getim ces || 3 | oF | ofr | on | on commer Inortia | | > | oe stu at sowing machine oer ea [adjustment| ius 4 onr ON OFF ON | Wihoue T | ‘Tuning | Spedi | Speed 2 zoo | soo | 4000 | os aa | Swett | Se ee ee Tneriie-adjustment can be done only after thread trimming by the pedalSunStar, © Ordinary Functions of the Sewing Machine (Group “A°) ‘ Varions additional sewing functions of Fortuns AC Servo Motor can be used by changing the P/U defantt ‘codes. The group “A” programs described below correspond io the initial sewing functions of appropriate ‘codes, Tho user can modify these initial sewing sotups to meot the varying sewing neods. Read through this instruction manuel first before making any changes, and please order the “APPLICATIONS” manual for more program functions in addition to those listed below. MH Procedure for the program change + Bxooute the thread-cutting before you make any program chan + Press the [fi | and @) keys simultaneously in order to get the P/U ready for saci program_changot az shown in the figare. RKO Keo) + Press @ and/or to get the code to be modified on the 2-digit display. ‘Then, change the initial setup by prosing the G), Okey. Hit the [Ge] kay to entor the program modlflestions Finally, hit the key to turn off the blinking light. : ¥ For returning to the initial set-value, press (88/7]+[B5/T]+[ND UP/DN] keys at the same time. ‘No. Function Initial Setting Range Step. Pedal minimum sewing «peed ae aes is P| (Limit minimum speed) = a Pedal maximam sewing spe sian Saas oe e {Limit maximum spoed) Aaya & Boies Thread trimming speed =" Hes oe ie (CAM type trimming) 300 sp 20-510 2 “41/2 Gtitch” speed on Program Unit 5 ape 100 sem 20-510 2 pm | (speed when [4GL] key pressed) y y 5 | Needle up/down spood by “Button A” a uae a ( [6— button a) ¢ 6 | Pedal curve 255 o~255 1 7 | Start back-tack speed 2040 spm | 24~2040 spn § | Bna back-tack speed 2040 som | 24~2040 8 sm Thread trimming time 9 | (Must be AZt=1 and use for pnoumatie Type) | 100 me 41020 (T/T solenoid working time) Ag+ A10= ‘Tension release working time Total working tine 40 | (Must be A2d=1 and use for pneumatic Type) | 200 ma 41020 (T/R Solenoid working time) TTension release time 1 | (Must be A24=0 and use for pneumatic type) 255 1 (Tension release working section in CAM type) 42 __| Walt time for noxt operation after thread 4 ; 4me 4~1020 trimming completed 18 | Wiver working time (Winer solenoid working time) 48 ms 4~1020 14 | Thread-wipcr-return completing time 40 ms 41020 dime 1 | Walt-time after thread-wiper roturn completed 100 me 4~1020 4mePeteses iy mio -preeer’ fot : z al _{After the time, presser foot is down automatically) pone eae oi ‘Presser-foot-down completing time 100 ms 4~1020 4 ms Presser-foot lift after thread trimming 0 on 1=Select O=at rev ‘Thread trimming validity position by pedal o one | 1=at rev 2= at neutral Not Used Not Used Double start back tack = /\/—>/\/\/ 0 on Double end beck tack 6 on ‘Thread trimming mode (For the sowing machine model) . we Not Used Not ted | Not twa 128 | Net ve oe | Net Used (80 | Semi-auto-conering select 0 oA 1=Select a oe anon | e200 | eam Bey) a sis ae sete eed eae =e raat eye 3 Stiteh 0-64 1 Stiteh Sr se fst el oad a eS aaa Cy | Re ss fA ele seed Fart ie ae Keep-up time of R/E solenoid = s | (Arter tne timo, tho solenoid is off automatically) | $90%0-41 s2 noe ee 7 _| Not Use Ee ee 0: Active high 40 | Hdge-sontor(N-stiteh sensor) type select 0 qi aaweae A estate etesni ects (wae alae an Pee ee ee 1600 «pm 22010 8 opm One touch( Automatic) funciion select i ry. | (poling to the sessing moce use automate hinctien) e SAS Paes‘Pre-stitch sewing (The sewing done before doing each sewing mode) of 1 Select, Pro-stiteh stitehos 3 Stiteh 0-255 1 Stitch, Pre-stitch speed 2040 spm 24~2040 8 opm Jo= Stop enable curing back ‘tack when pedal poses at neutral 1=Stop disable during back tack even when pedal ‘pores at nouteal 2= Back tack done accurately ode of end beck tec oe || Selase of the mode of end beck tack 6 oo Speed of the Ist stich in “Accurate back tack mods” 24~1000 8 om Speed manual back-tack switch in sewing (Button A or B) O=Button A oe 1=Batton B 0:Manual-back-tack only. 1:Ono-touch needle down Select of bution A function 2 Setar 3:Slow sewing at stop O:Insert/delote back-tack 1:0ne-touch needle down Selest of button B function 0 Sete seca aes 3:Manual-back-tack only 36 | Not tisea 57 | Not Used 8 Not Used 8H | Not Used Reverse run after thread trimming (Motor will | reverse run afier thread trimming, end the 0 oft 1=Enable needle stop at the highest dead point) Gi___| Reverse-run distanco(Encoder pulse value) 60 Pulse 0-255 1 Pulse 62__| Pulloy-tock in stop 0 vi 1= Select G}__| Powor for pulley-lock (Valid in case of AS2=1) 0 10~100 1 G4 _| Restorate distance (V: case of A62=1) 20 10=100 1‘hat “Target spend” inal outa, is allocated to Aua(Output06) in defult) % Explanation for shaded section « Bach shaded section in previous page has priority about 3 sewing modes, Priority 1: A40~ Ad2i'The sewing mode with edge sensor N-Stitch sowing mode ‘Sewing modes is not used in "Pattern sewing mode”, except “The sewing mode with edge sens ® You can confirm the parameter in relation to every solenoid and all kinds of signals for input and outpat. (Group “B") It is a function which does not exist for general users, but for engineers after sales service. If you want to correct "B,C, D’ Group, the Power should be On in a state thai ‘Pros’ is pressed dowa. /Funetion Initial Setting | ‘Chopping daty ratio for back tack solenald S00 X0.1% Full wave output tine for back tack solenoid 1020 ma Chopping daty ratio for presser foot solenoid 50% Full wave output time for presser foot sclenoid 200 ms Chopping daty ratio for wipar olencid 100% ull wave cutpat time for wipar solenoid 100 ms Chopping duty rato for right solonoid(for twin needle) 50% Fall nave output time for right slenoid(for twin needle) Chopping duty ratio for left sclenoid(for twin needle) Full wave ontput time for let selenide twin needs) Choprng duty ratio for tyason release solenoid BI i ee i ne ate nla es eal ee ees 1 13 | Chopping duiy ratio tiresd trimming solenoid 100% 0-100 1096 dd ‘Pull wave output time for thread trimming solenoid 100 ms. 4~1020 4ms BE Corn 7 te Arwen vow | 0-100 | tom Denisa thie || ieee 4~1020 ams | V7 | Nov Useda? Not Used ‘Not Used ‘Compensation of "Start book-tack A” (Alias “B/T A) | 0 Stitoh 0-64 1 Stith Compensation of “Start bacicuck BY (Ati “B/T 8) | 0 sticen o~64 4 Stiten Compensation of “End back-ack C* (alias “B/T C) | 0 Suiten o=64 1 Stiteh Compensation of "End back-tack D” (Alias “B/T D") | 0 Stich 0-64 1 Stith ‘Keepron of back-eack solenoid in dhesd-triraming é ut (Must be “B/T C” enable and "B/T D” disable) Count mode (Select “Count by counter” or “Count 3 vA fer dhread-trimmning) Up/down count in “Count after thread-trimming” % 0A 3 (Must be “Threed-trimmin™ enable) aay: The action after count over 6 one Counter auio elear/preset after “Count over” 6 A Not Used B/T Solencid check ("7 Displayed-output00) F/T Solenoid check ("6" Displayed-output07) W/P Solenoid check ("I Disployed-output0?2) B/® Solenoid check (“0" Displayed-outpatdl) L BA | T/R Solenoid cheek (“4" Displayed-outputcs) mre 72 eed a eee BS | Bere Solenoid check (2° Displayed-ourpuuns) ean 5 Right Solenoid check C2" Displayed-outputt@) 36 87__| Aux. Solenoid check (°S" Displayed-outputO6) 88 | Left LED check (“8 Displayed-outputl0) 39 40 Light LED Check ("9° Dispia; outputi) Scloct of HORMGRAEEEIGS sewing machine Enter the No. in *Non-order-made sewing ‘machine List” “Trimming sequence and some functions value is copied 0 0~255 1 “If User want to chenge the trimming-eequence, should change AFI~AFO4. (But if ization done, all functions are reset for *SanStar 235/250 machine” ‘ B20~B28 : Function used to compensate in case that Back~Tack stitch is not correct, ¥ B30~B39 + Output-Pin test functionsee eee another trimming sequence beside DEFAULT, ‘enter the No, of trimming sequence made ‘additionaly. (Refer “Usage of trimming~ sequence” ) [Select of GReFMae sowing machine | Enter the No. in “Order-made sewing machine list™ Trimming sequence and come functions valve ix copied. = If user want to change the erimming sequence, ‘user should change AF1~AP64, (But if initialization done, all functions are reset for “SunStar 235/250 machine) Not Used Not Used Not Used Not Used Not Usd 4 | Not Used 49 | Not Used 50 _| Input00 input-pin check (Button A) 011/0n | pit “Os apne 51, InputOl input-pin check (Button B) 00/00 | pai "03" diplye 5 Input input-pin check (1/4 Stiteh switch) 1/00 | ivi “OY dave ‘53 Tnput03 input-pin check (2/4 Stitch switeh) Off/On Input “Ox” cinlayed a4 Input) input-pin check (3/4 Stiteh switeh) Off/On Input "Oa" displayed 55. TnputD5 input~pin check (4/4 Stiteh switeh) off/On Inpat “Oa” displayed 56 Tnput0S input-pin check (Right switch) Off/0n Input “Oa” displayed 57 Tnput0? input-pin check (Left switch) Off/On Tnpat “On” displayed 58 Inputl0 input-pin check (Presser foot switch) Off/On Inpat “On” displayed 59 Input input-pin check (+1/2 Stiteh batton on P/U) off/On Jnpat “Oa” displayed 60 Taputl2 input-pin check (Pedal forward step 1) ff/0n Inpat “On” diplaved ‘61 Inputl3 input-pin check (Pedal reverse step 2) Off/On Inpat “On” displayed 62 | Inputtt inpat-pin check (Podal reverse step 1) 11/00 | tpt “On” seed $3 | Inputt5 input-pin check (P/U Bdge sensor) o7t/0n | toa “Oo” antPedi analog value input-pin check Pedal max volume input-pin chook Synchronize signal cheek (Inerease by per rotation) Excuse A7E chek Tho aie postin of The ae 3 pe Sac etn Not Used ‘Version of EEPROM %€ B50~B67‘input-pin(Input signal) test functions. @ Group “C” ‘Speed curve by pedal distance and slow start function 2 User is recommanded not to use the functions et will. The functions should be adjusted by technician, No. Funetion Initial Setting | Range | Step af Range of pedal Forward step 1 (Pedal tom down distance 1) 5/64 0~64 1/64 2 _| Ruse of peal Forward sip 2 (Pedal to-down stance 2) 7764 0-64 vo4 3 | Ranre of pal Forward sep 3 (Pail toe down distance 9) 17/64 0~64 4 4 | Range of oda Forward sap # (Pedal top-down dstanse 4) aes 0-64 164 5 | Bango of pedal Forward stop 5 (Peal toedown distance 5) 36/64 o~64 64 6 | Max sewing seed in pda forward stop 1 800 pm | 40~9960 | 40 apm 7 _—_| Max sewing sped in pel forward step 2 10a0 spm | 40~9960 | 40 spm 8 —_| Max sewing seed in pedal frvard step 3 4000 spm | 40~9960 | 40 spm | Max soving seed in pda frvard step 4 40~9960 | 40.apm 10 | Max towing sped in pda forward tp § 40~9960 | 40 spm 11 [Not User ea 1a [Not Ved 14 __ | Not Used ¥ C1~O5:Deviding pedal-distance by 64 step 5 range, set max speed of each range. So user can make curve of “Speed . ve. podal-distanes” at will, 37eat | ‘Not Used in Not Used ; Not Used Not Used Slow-start after throad-trimming ° on. Slow-start in restart. ater stop by pedal 0 on ‘Siow-sewing-speed chance in slow stort 0 o” 1=Select ‘The Ist sits speed in slow start. 400.spm | 40-9960 | 40 som ‘The 2nd stich epeed in slow start, 400.spm_ | 40~9960 | 40 spm ‘The dd otiteh apeod in slow start 40 epm | 40~o900 | 40 opm ‘he 4th sith apeod in slow start 1000 opm | 40~9060 | 40 opm |e Sth atts speed in slow start 1680 som | 40-9060 | 40 som FE ca | Net vee 8) | Limit of motor marimum speed 3405 rpm] 15~8405 15 pm BL —_| Check-time of synchronizer output woxoi se | 5=127%5 05 sco DB cece of moior overiona woxor vee | 5~1275 05 ate Err toms | a=t0a0 a | Bh | Check-time of powerott 300 ms 41020 ams Po | not vs 6 @ Group “D" Solenoids working position in CAM~Type~Trimming C31: Error Is occured if sincronizer signal is not detected in given time. % 032 : Error is occured if motor speed not reach at the speed in given time. | % User is recommanded not to use the functions at will, The functions should be adjusted by technician, % Set throad-trimming (T/T) & tension-rolease('T/R) working positions nosded in CAM~Type~Trimming. % Functions are invalid in cate of general-soquence not used in CAM-Typo-Trimming.Select auto point setting of TVT & T/R working in CAM-type-trimming om (O=User define = Auto Pulley-sizo dotected by controller \Needlo-up porition deteotod by controller ‘T/T solenoid working position ‘T/T solenoid releasing position TR solenoid working position ‘T/R solenoid releasing pesition sition for sita-couating, B/T-working and aeedle-Postion Not Used Sareea ¢ f- Not Used Not Used Not Used. Not Used Not Used Not Usd Not Used 17 | Not Used 18 | Not Used 8 19, Not Used Not Used Not Used R/e/s8 Not Used 8 Not Used Not Used Not Used Not Used Not Used Not Used Not Used S/SISIS/slRys Not Uned Not Used 39(85) Hex 00~FF —_|1/Atex(Not used) (00) Hex. 00~FF _|i/tex(Not Used) (00) Hex. O0~FF _|I/tex(Not Used) © Group “AF” : [Thread~Trimming Sequence] and motor control gains % User is rosommaniied not to use the functions at will. Phe functions should be adjusted by technician, $ | ee. Function Initial Setting | Range step SSS SS... ! [he tat address of de-trinuning seauenes 08 Hex 00-FF O1 Hex 2 | the 2nd addres of thread-imming sewvnce FB Hex 00~FF 1 Hex ! - ! B | The ea acer of shrent-trimming sequence 00 Hex 0~FF 01 Hex % AFI=AROG ate the ceqiontal addnse of waerorenied “Thrad-wimming tequenc™” program. 4% "This function gives uscr many facility which can program many user-defined “Thread-trimming sequence”. i 2 Threc-trimming sequence programming method geet | © Stat fom ner ates ofthe “Gnd” of previous sauere © Valin f the Int ares ofeach soqunce means total bytes ef ecuence to bw programmed neadng inet ® From the 2nd address of each sequence. The sequence con be programed sequentially reffering “Usage of : trimming-sequence’ @ “Bred command” must be written when the sequence is end. 65 | Nox Ua 8 66 | Nox una 6F | Nox Uma a i 8 | Not usa ee 70__| Poston sensing sped for stop (o_sva) 220 sot 2510 2 ext TL | Waive for ponitn sop competed (Stondls) 80 ms 41020 Ame 7a) eee oe ee es in eae ee 1 Pulse ‘ 7 | Disa gain KCIA 10 0~255 1 TA | Divate gan Kes 2 0~255 1 75, | Distance asin koe | 10 0~255 1 76 | Disiar to dence gun Kee 100 onie6 1 ) [tt _ [srt en & PIA 160 0~265 1Z PIB 80 0~255 4 [Speed gain © ‘KFC 130 o~225 1 cation ftom “Position sensing speed” to “Sto me net a pda coal 4 ee ef Seed just before stop ends | 1Bspt 0-225 tspt |. Tera vale devected by contr Theta 0=255 [Use Theis unre Not Used Nor Used (Order for stop F era Rend speed redueton by pedal Pos_spd psn | =|— 20st) =p, Down Eoge ‘% Explanation for shaded section AF?2 (DIST1)- Distance from up/down edge for immediate deceleration completed when motor stop. This value ‘more large, “Stable immediate stop” more enable, But stop motion may be slightly slow. APT6 (KC2)-This ean be obtained by “Inertia tuning” ond this value more large, distance pursuit more slow. (User is regommanded not to use the functions at will. The functions should be adjusted by technician) ‘AF80 (K2)-This ean bo obtained by “Inertia tuning”and this value more large, speed pursuit more slow recommanede not to use the functions at will, The functions should be adjusted by cian.) AFSL (aoc0i A)=This can be obtained by “Inertia tuning” and, means the deceleration until immediate deceleration completed after stop signal input. This value more large, immediate stop more fast, Dut excessively large, immediato stop may be ratherly slow. AF83 (accel B)-‘This value means how fast speed seceleration is done. And this valus more large speed acceleration by pedal more fast, but over shoot may be occured slightly. AFB4 (accel C)-'This valuo moans how fast epocd deceleration is done, And this valus more Jarge speed deceleration by pedal more fast, but under shoot may be occured slightly. ® Example of using above shaded functions D When immediate stop is not good and additional one stiteh is occured = ‘This ease may be occured in case that the sewing machine is run at very high speed or “Inertia” of the sewing Machine is very largo, motor may not do immodiate deceleration. In this ease, user can make the problem correct by increasing A72 and increasing/decroasing ASI properly. ® When speed acceleration/deceleration by pedal is slow = 'Phis ease may bo occured in case the speed accoleration/decelertion is not suitable to “Inertia” of the sewing machine. In this case, user can make the problem correct by increasing AFS3 and A84 properly, 4+ Changing of input/output signal functions | not to use the functions at will, The functions should be adjusted by technician, “OUTPUTUS (Right solencid) o OUTPUTOS (Left solenoid) 1 OUTPUTES (Tension release sclenoid) 20 ll siege ae “OUTPUTOG (Aux sotendid) 3 een ee OUTPUTO? (Thread trimming solenoid) 4 aE aa OUTPUTIO (Left LED) 5 OUTPUTI (Right LED) 6 > A: Out-pin function table Fun. No Fureton Fan, No Function «(Rie wien 10)__ [i Right ie 1 [tet wo 101 _ [nv te soni 2_ [Feet rise sterle 102 |v. ens ere sei 3_ [Aw sokoid Gor arte ok 108 |v. AUX seit (or me coke) 4 [Piven srnmingsoeoid 104 [vs Teed ring snl [bm un 105 [nw tat LED @ [Rak ua 106 [rw Rig LED 7 “Needle up-stop” Signal 107 | inv. “Newdle up-stopped” ‘Signal 8 “Needle down-st09" Signal 108 | inv. “Needle down-stopped” Signal | tor reg? Sorat [108 _| me Aone remind” ‘Siem 10 “Target speed” ‘Signal 110 _| inv. “Target speed” Signal W “aiming” Signal 1) | itv. “Trimming” ‘Signal W “Bnd back tack & trimming” — Shgnal 112 | inv, “Bnd back tach & mining” — Slimnal 13 [Not ovaabe 119_[ Noe arate 14 [Not wvalatn Tid [Not eee 15 | mono weed Signal [115 [ime “kmerency Hopped” Sip 15 [Nor avumnne 116 [Noe avn 17 [Roles i sana IT [nw oer we acena 200 [tow 2) [itn ¥ Caution + Tn case any other function except above Function, is set, the pin funetion is not availabe ® Roller Lift Solenoid Presser Foot-Lift Solenoid Back Tack Solenoid +Roller Lift SwitchNot Used Nat Used Not Used INPUTOO (Button A) o INPUTOL (Button B) L INPUTO2 (1/4 Stitch vith) 2 INPUTOS (2/4 Stiteh switch) 3 INPUT04 (3/4 Stitch switch) 4 INPUTOS (4/4 Stlich switch) 3 © Retering below table INPUTOG (Right sol. switch) 6 user ean set the INPUTOT (Left sol. switch) 7 function of each INPUTIO (Presser foot-lift switch) B Input pin. INPUT (+1/2 stitch switch on P/U) 9 INPUTI2 (Stert signal by pedal) 10. INPUTS (Trimming signal by pedal) ra INPUTLA (Presser foot-lift signal by pedal) i2 INPUTIS (Bae sensor attached to P/U optional) 8 > B= Input pin function table Fun. Ne Functor Pan, No. Funston 0 [Baten A switch 100 [lav Beton A awich 1 [atten & awk oe 2 [We skis ete 02 [ine 1/4 Sti sete 3__[24 sitah one 109 [inv 27 Sieh witch 4 [374 Sah ene 104 [iar 9 Bie oe 5 [ee stay ene 1c |i a7 Sue ek 6 [ihe seed ch 106 [inv Right slot weh T__ [tet cenit wich 107 [nr ht skit och [Pree oor etch 10 [inv Pre folie awit [#172 Set ewesh on B70 168 [av +172 Ske teh en PPO 10 [Bed tr sia THO nw Pet war eat Th [Beda ud ining isl TH ar Pedal eng a 12 [Fes preter fort ina T2__|law Pel prover fot Aft geal 13 [Bdge sasor attached to P/U optional 113 [inv age sensor attached t» P/U optionally ry External signal pa 114 _|[iny eetornad signat 15 [Baty via TIS [law Safty aie 16 [Trmming diate vena 16 [lav Tenor abe wg ee 117 _[iny Rater ie ewe % Caution + If each function of input esincides each other, ‘The fanctions of coinelding Taput Pins, are hot available Tn cate that any other fanetion except above Function. is set, the pin function is aot availabe, 4H Standard of Input eviews output level is Active High, Fe BH__| Colective Topleal Change-Over of Output Siznal Level cpa S2__| Collective Loricel Chanee-Over of Input Signe! Level ow Bx | Not Used [Not Used asDD Usage of thread-trimming sequence : 1) Structure of @ command Ostee e ae ‘> Byte of the data the command has. ((~3) Weather any solenoid is needed or not (0/1) aS Command Cone 2) Steuctire of a data @ Solenoide : Programmable Port Fixed Port Bit 7 6 5 4 z 2 1 ° Solenoid wr | ax | we [rso|rso| we | evr | eit 4 User can make the solenoid active by T & inactive by 0 ® When 2 byte data : Low byte of the data first, high byte of the data after g 3) Command Code Dec. | Bin | Hex ©.P.U Function Command ata ANS2 Output 0 | 00000 | 04 | Bnd of sequaase S| coon [os | ak wnt ane | | 2 | coor | 16 | wate postion, ence ship Byte | 8 | voor | 1+ | Wait position, not check skip 1Byte (1 4 | v0100 | 26 | Time dowy 2Byte (0.5ms/Unit) S| ooo, | 26 | Wait external signal (PINP 1: 6 0110 3¢ | Wait post (1/7 Start) | 7 | com | ae | wae pox cr77 ena) | B | 01000 | a+ | Wait needle down pos 9 | oro | 4 | Wate neete up pos i fi 10 | 110 | 5* | Lmovemp | apyte G | cio | 5+ | Onhoa fe 42 | 01100 | 6% | omhald Se || as | oun | Ge | On motor | outo | 7+ | Of moi r nee eel 35 | om | te | Chang spect Byte 1=25tm) | i YE | 10000 | Be | Set opood (Target spend) | 1Byte (1=25rpm) | Active | 1000 | Be | Set cision 1Byte (lew) Active 1% | 1000 | 9 | Top stop down Aetive 7 19 | toot | 9+ | Top stop up ‘Active 2 [10100 | As | Up sap (Porspd) iByie (= 251m) w | im | A» | dows | IByte (i=d5rpm)2 10100 | Bs | DACC down ede (End-spd) Byte (1 =25rpm) Active 3 1OLLL Be DACC up edge (End-spd) Byte (1=25rpm) Active {| 11000 + | Nove down edge (pos-spd) ‘1Byte (1=25rpm) Active 5 ‘11001 Ce Move up edge (pos-sod) IByte (1 =25epm) Active 26 TOL De Pos stop down (pos-spd) Active TOLL De Pos stop up (pos-spd) Active © Stiteh No 3 Byte ° 11100 | E* | Pes DACC down (porapd) reese Active © Bnd-spar © Stitch No 8 Byte 29 1noL Ee Pos DACC up a Active © End-spdl | © Stiteh No a] uo | r+ | Random ston u ut Fe | Gemeral operation 4) Meaning of the main commands © End of Sequence : The end of thresd-trimming sequence ® Wait Unit ANS2=1 : Wait until excution of the command which has ANS2-Output, is completed. @ “ime Delay = Make time-delay as much as given time data with solenoid being on/aft @ Wait Extemal Sig : Wait for “Extornal Signal” input. ® 1. Move Stop : Stop after rotating in given angle from down-edge of synchronizer © Change Speed : Change motor speed into different speed ® Top Stop Up : Immediate stop at needle-up position ® Up Stop : Stop at needle-up position as close as possible from current position in rotati ® DACC Down Edge : For immediate stop. decelerate motor immetiately to down-edge of synchronizer @ Move Down Bdge : Make speed “pos-spd” in down-edge of synchronizer, decelerating current. speed @ Pos Stop Down : Stop in down-eige of synchronizer after sewing es many as given stitches with “pos-spd” @ On Hold : Lock the sewing machine pulley for motor not to rotate, B Pos DACC Down : Decelerate immediately up to down-edge of synchronizer after sewing as many es given stitches, Caution when user programs throad-trimming sequence © Thoad-trimming sequence alwaye starts from next address of the "End" of provious sequence @ Value of tho tot eddross of each sequence mesns total bytes of sequence to be programmed. @ “End command” must be written whon the sequence is onde @ ‘hroad-trimming sequence No, in Bl, is determined from the sequence. icluding itset {in turn without any relation to the length ofPROBLEM CODES AND TROUBLESHOOTING % Fortuna AC Servo Motor buzzes and displays codes, which are listed below. by its self-checking mechanism for any abnormal condition changes. Check those points recommended below for each displayed code for problems, and resume the sewing work. If the problem still persists, contact cur sales offices. Possible Cause ‘Check/Do the following [m=] ‘rel Code ond Buzz 100 Er intermittent Operation of the protection cireuits against * Check the solenoid wire is improper eanltion + Check if the inadequate selonoid(bolow 50 is used + Check if itis exposed to cold weather long time 128 Kr intermittent ‘Bad connection cf the motor encoder * Confirming the breakage of motor Enonder cable + Chock the connection of mater encoder 129 Br intermittent buzz three times Overload of the sewing machine + Check the machine by manully rotating Internal circuit problem of the controll box Chock the eonnestor connection and the intelligent ower module for demage + Check the internal fase of the contol 190 Er intermittent buzz three thes ‘The position detecting sensor fs not properly functioning + Oheck the connector of the controller box * Check for mechanical problems of position-detections SN 60 Br continuous intermittent buzz SN 61 Br continuous intermittent buze Tt occurs when connecting the position detecting sensor when the power is on. Tt occurs when disconnecting tho position detacting sensor when the power is on + Dum off the power and tum it again, Resume the ‘sewing work ‘Tum off the power and tum it again, Resume the sewing work 182 Br intermittent Extemal noise Kemp the servo motor far away from high-current ‘equipments + Damaging of internal fuse thet occurs immediately aftor tho powor turned on No code continuous buzz It occurs when connecting or Aisconnoeting the P/U connector power is on, ‘Turn off the power and tum it again. Resume the sewing work Tong continuous buzz GPU Problem with in the P/U + Chack if the P/U eles are intrfering with the belt 10 Intermittent buzz four times Internal communication error on the controller box ‘Turn off the power and tum it again. Beoume the sewing, work PU 2 Br inten Sue fie tes Internal communication the ¢ atroller box 4 Turn off the power and cur it agala, Resume the scoring. were B _ 46 long eontinuoas bas | tntornat circuit preblem duo to + Turn off the power and tum it again, Resume the sewing workHOW TO PLACE FOR CONTROLLER SAC55- Bt BE @ : Sub classification according the details of ‘the medal + Distinction of the SunStar models from others. = > + SunStar KM-235A/B, 250A/B-7, 530-7, ‘506-7, 350-7A/B ‘SunStar KM-560-7, 750-7, 750BL~7, 857-7, 867-7, 957-7, 967-7 o C : SunSter KM-790-7, 7908L-7 X + Special order spec, ae (Equipped with third-party sewing machine) i 1¢110V——% Only control box is classiied 2 :1¢220V by applied voltage and motor 3139220 Is used in all voltages. 47Motor Parts For -~ Control Box For ~~ Pedal/Accessories --- G0 QW P Synchronizer ---- Remarks \\ Please let us got the additional details according to the itomizod lst below for the better sence when ‘ordering spare parts for SunStar motors. ¥ Order for spare parts for servo motor 4) Sorat number 2) Type of control box 8 modo! name 3) Eelacnte specticaton (Phase, Volt, Hz) 4) Machine’ s model nameMOTOR PARTSFrame 7 C1=9000=8MES_ | Stabe ARNON AD. Ge-w0an=3a58 | Frame Pluk 1 2-017 B=SE55 | Cable Gland z O1-n0TB-BMES_| _Connector(LLF-OO) asa) CI-O0ER-EMGS | Connector Tove ou-0eaP=8c53 | Pie + ieozse-1701 | _ Ring Ternim i Gis0s0e=1701 | Ring Tornal Tube 1 1=0378=1701_ | Serew For Ring Terminal i 1#-0028-9701 | Stor For Sutor 1 GE-W0VA=SNES_ | _Roter Asvonbiy Tay) (2-007A=sMSS | Magno! i (z-a0s-suss | ead Kine z o2-w0sN-sMes | Rem us Oi=005A=1701 | Bowriaglean) 1 G2-005A-8MES | Bearkng\6E) z GT=O1AC=a701 | Bearing Hencing Spring r (4-002A-SMSS_ | Frame Cover 7 ‘ea-o05G>SMSS | Nene Piste 7 OS-005A-5655_ [FG Asombiy Tas (WO 09A-SMES | _Redbor Magnet 1 (3-9048-3MS | Sew For FC Anomoly 2 TA=0000-SC52 | Eneoder PCB Assembly Taso UP-O0LR-SMES | _ Stud For Encoder PCH 3 Te-0098-8Mes | _Sorew For Mn Sensor a 09-045 W-3701 | Washer Por Encoder PCD a i (7 -902A~SM55 | Encoder Cover ae #70048 -6MES | orev For Baeoder Cover ae | DUEC=B701 | Clip For Coble Held Soa 2-107 =8600 | Rotor Shaft (Paratol Type) : ep-onec=1701_| _ Key (Paras Tope) aes e2-0260-1701 | Key (Woodnut Typed 7 C6001 A=5M55 | Pally (Straight Type) 2 Ce-suBA-8MET | Pally (Taper Type) ri TECLOTATSMES | Pulley (Stralsnt Type)-e60 1 ta-0178-3701 | _Fiine Nat For Fates 1 Screw For Fan (6 008A BMS Fan Gover 9-0318-3701 Bere Ror Fen Cover 05-D08¢-5M58 | Bending Sorina For Base i es-002e-sMss | Have Star 1 1er0025-3701 49048-1701 ‘Anebor Bal s1-0088-1701 | Clamp How Aesembiy ase) O9-024M-TASS | Fan Cover Seker i O20S=3701 | Serew For Holaer a9) 5152 ty CONTROL BOXBL G=001A-8E55 | Convo! Roe 1 Be €1-0044-9855 | Coto) Boe Heer 1 Ba @9-0188-S053 | Som For Psa fe 4 Ba (2-0054-8F55 | Seimei Tantornee 1 S @S-0188-S653 | Sem Wor Pes te 4 aa | as-p07A-se53 | comet Reateme 1 wea | es-o1on-ses | nessun: cannecor 1 2 @4:0190-8659, | Holder For Coont Rxianee 1 S er-a04s-sat55 | Soren tor uncoreer cover 2 2 ©1-9180-8P55. | Power Canto Cate A" 1 ea €5-0198-855, | omer Gonna cate ot 1 Pal 44-0000-8855 | Power PCR [rowen0V-0) wae wart | s0-0000-sF93 | Pome rcw (roreri0v) Massy) me i ee suse) ea 15-0228-1600 | Serer For Baty Dowe 1 wa @720048-5mss | Sew For Reeder Conn aaa 9) as @150024-8753 | Lome Fate For Coto Box 1 nar GL 014D-8PSE | Goleold Cnnecor 1 Bas 1-0168-Srss ‘Option Switeh Connector - 1 = 01-0110 -8755. | Chsecor Por Auto-Kave Li Solna 1 ke Qi-o128-Sr55 | Riek & Lon sotenia 1 a 01-9188-8755 | Tonia Ranwe Somned 5 a 01-0034-8F85, | Connk Bor Cor 5 a te-p000-s056 | ema mon 1 pat anso04s-8Mis) | surew Ror asiee Cove eA) 225 vasoae-ses6 | Steer (sam 1 oe Vasoaea-erse | siete (Das Comet) 1 a lasog0n-sese | Steer (Wome 5 Be o9-0165 Serew For Be | 1 ne 99-0230. ‘Stopper Ring for Contral Bex Cover: | 1 59 dpe1ene-8c62 | Sikes (od) & Vote) 1 st 01701888755 | Comtol Hox Rear Core i Be. o7-004s-suss | Sew For Bt | tase 2s o1-o8e3 ‘uke (Motor & fap) (eSee Rae) PEDAL/ACCESSORIESSpurr Prveror Uni Ro PU 200 -N | Progra Un Bow 0-O18A=8100_| cable For PIU Bom 31 0OTA=6100 | racket Por Program” Uait Bon(RW3) S1=002A-5100_ | Bewetet For P/U Box(Spectel Type) ai=0288=1000 | Sirew For 170 Bos Vinreso tn BONE S1=0308-8100 Reve For P/U Bosispectal TH=007H 6607 Te-90e-6607 “aut Kane Lift Salone Covet Boros For G9 Bracket TF-SIIA $000. ‘hat(B) For Estero 25-001A-3100. ‘Shar (AY For Boe Ts-o098=5607 ‘ising Pate For Siro ‘aon Te=0gTA=E607 ‘Eaton tie) Te-O1aB 607 35-004A 3200 Fall Joint Conrowing Reali Net) For 16, 16-0155-5607, NeilL) Por 6-18 25-006A=3200 aie tating shat ae=041S 3700 buat Wut For Oe Ta-o16s-6607 Gabe Por Roto Wace iting otano 09017 3701 TISOLLA=S FSS: TO-O17A=E CET Ts-018G=5C87 Stopper 8) For Fresure Spr Serve For Spring Howsinn 55ee. 7 rae SYNCHRONIZER i ie f | = _ §- 5008: 6% ru AP eee i on | ! | | oe —e—2 |‘Syacrenaer Asati O25) 1 ‘Sharer Bot 4-29) 1 To=B0@A=8653_| Syren So ZH H Te=906D- 2000 | Scot Gore] z Tes0008=S653_| _Srnarenuer Maw (UH) 1 1#=0126-8653_| _Srecrener Fike (Deve) 1 11=909.4=5059_| Cable Fer ts Cmsoer 1 71200606659 |_ Piao utes For Shr Pls 1 150075-5€53_| _Seov Fr Strouse Bin 7 TI=OORW=8C53 | _ Wake For Setrnine Fam i T1=0095=8059_| Stow Fer Phas Senor Asem 1 TisoneP=3701_| Ral Pao 1 Tesiosw-80s3_| Pew ine 1 Ye-n014-Se52 | PER Auomiy Tae) 16=008S=2000 | Seow For smehanzar Cone 1 Ta=010S=2000_| Stew Fr Sirewenzer St z €9-0435-5301 | Saou Fe cable Fae r 14-0078-8655_| PC Hod Pe 1 Tispoae=ses3 | LEnIes) 1 12=1010-8659 | tosis FLED 1 15-26-1000 | Bn Gip Fr Cade 1: 16-301A=8651 | _Syadrer be (Opal Yee Hi 16-3084 -SC51_| _Srcheeniee St (pedal aps 1 1= 0031-5600 | _Sracevtee Gone peal Trp) 1 bak 1120098653 _| Sen or cn Sor Any 1 bar @6-0000-8053 | Sradrenir Tae (OW Company Tre) 1 Dak 46=9084-8051 | Brac St (Oe Company row) H De 16=0089=8¢53 | _Siadrr Corr [Ober Car ap] | | Da T3=1056-SC51 | Lnk Not for Pt Ser Auomby [Saat wal pal 1=0354=4000 | Rowe (ne (sae bar Y2=1026-S051_| Serer For faring aie eatinee ESAS GG [> sae arsaene re nee Sel at | iiconie= 853 | cunctin sue snare Gmc He) | 1] Da TL=O128=8653 | Sera] Ror OM UW n=2¥) | i [ D8 1=01as= 5053 | Seen) For D4 WH neat [aes ra feu Gca crs al Manian oma TAU =e Dae 11-0116-505| _Gomecion Satie 1) (9472) =a p59 |_12=101¢=s051_|_Poita Pave Foe Gale aol Do Li=104e-8651 | _Gonecios Pate For Syciier (are Pz LA1056=8¢51 | Unk Rabher Por Sane = bee | 1#- 1040-9051 | Son For 9 (Pas D0 [1601082000 | SinerFor D7 (irs Ds LI=6000=6050 | Syarwt Asumbiy Goedel Te) [tae BG | 18=1038-8¢61 | Seren For Pot Senne Anombiy (Oe Gnomar De) | to oy-046W nN Fr Bn See eri (be Con [aw Dt [18104 row For Donon Stoner 3 Boot | 41-08A-8 ower Sot or Sih Hoe eas t#2 | 91-0004 ower Stn For Soh i) es 7 a=007A Cont Ho Ae eT) pa_|ainoeec ‘Sunle aos 57‘AGENT: