Calculation of a pulse transformer

Initial data:
Topology Selection Half-bridge
The desired diameter of the primary wire 0.6 mm
Selecting the type of transistors MOSFET
Resistance to open channel (Rds(on)) 0.27 Ohm
Current density Auto 5 A/mm²

Supply voltage AC voltage

Minimal Nominal Maximal
198 V 220 V 242 V

Core selection:
Core type Ferrics Technology ER70/70/17 FP40
Relative effective permeability 2007
Saturation magnetization 0.282 T
Conversion frequency 60000 Hz

Type of output rectifier Unipolar rectifier with midpoint

Required voltage in the secondary winding 120 V
Required secondary current 40 A
Desired wire diameter ofthe secondary winding 0.6 mm
Forced cooling No
Voltage drop on diode 0.3 V

Calculated data:
Overall power of the core 7037.9 W Output voltage:
Power Consumption 5288.5 W Minimal 106.2 V
Converter efficiency, without loss 87 % Nominal 119.2 V
Coefficient of filling the window 0.164 Maximal 132.2 V
Wire diameter by skin effect 0.539 mm
Number of turns of primary winding 9+9 turns
Diameter of the primary wire 3.67 mm
Diameter of the primary wire 0.6 mm x 38 Exit:
Primary current density 4.92 A/mm² Power 6790 uF
Primary winding inductance 0.34 mH Shunting 11317 nF
Number of turns of the secondary winding 12+12 turns
Diameter of the secondary wire 3.19 mm
Diameter of the secondary wire 0.6 mm x 15
Secondary Current Density 4.73 A/mm²

Calculation of a pulse transformer https://vip-cxema.org/