Potyner Procersing low Malding Iyecton Moang ‘Metal incon Metding Theemorming etal Castng| ‘Contifogal Casting ie casting Iovestmant Casing Permanent Mla ‘Sand Casting ‘Shall Mod Casting Machining log Taming Hote-making rl Size Chart Tap Siza Chat ‘Sheet Metal Fabreaton Forming uting wih she Cuting winout shear ‘Gauge Size Chat ‘ive Fareation sis mus 0 Printing i CUSTOMPART.NET Lego | Reitr rel Homo Estimators Pars Wdgats Processes Matarals Supple ‘@ Sheet Metal Cutting (Shearing) Bl ‘Cutty processes are ths in which a plece of sheet mails separated by apaying gret enough force ta eaused te material of. The most commae cuing saceases ate pefonred by apply 9 seating Ire, an oe theatre somelines elored to a shearing processes, Wn a eat ‘cough shearing fore fe apple, te shear sires nthe Mateal wil excod he liste sion ena ante matoral we fal are separate al te ul bean, This shearng foes is apps by two tonk, ove aaove and One alow the shes. Whether these toon are snes ard door pper an ower ados ih ol above te snst dave a ack award blow toe shoe mola al ross over he ower too. A smal clearance presat between tho ‘sje ofthe upper and ewer ool, wn facies ne raclure of be mata. The sts of bs clarence e ypesry 210% of fe mater Noioes and ‘eponde upon several facors, suchas he sped shearing process, mall, and Shel eeness ‘Tho efets af shearing onthe mall change as the ct progresses are Vile onthe edge of he shored mater When the punch of Sade Impacts the shoot the clearance bowoon ho fol allows th sheet t placa dofo™ and "ralve” tho edge. As ho tol pena bs shes tar, ‘he shearing resus ma vrical Sumistod zone of malar Faly. a shear S156 sto goat andthe mata Facures tan angle wih a smal Ou formed atte eage. The alght of cach of those ptons of th cu depends on sevorl factor, icing the sharpness of the tas end te loaranco =r Go B ed sheared edgeInet Pring ates Photopohmer Low Cost Aaya Part Redesign Product Develpment Curiulan Resources Glossary A atey of cating processes hat utlz shearing ferces et to separate or reave material ram place of sheet stck diferent ways. Each process is ‘Capate al rnin @speiie ype a some whan opan path to apart a prian of malar ah some wih closed patho aout and remave Dat ‘alr By using many 9 thee process topeher, sheet maa prt can Be fbriated wih cuts and profes af ary 20 geometry. Sch eating Process nd th folowing: + Shuang - Separating mater ito two parts 1 Sankng - Removing mater une or pris ® ConeioralBaning & Freeing + Bunatng = Removing materia ssp ‘Shearing ‘As mertoned above, several cutng recess ast hat uilze saatna arate cut shoot mola However, the term “shearing” by isa refers to a specific ‘iting process tat produces stig Ine cus fo separa a pico of sheet mela. Most commonly, shearng fused to cut ashe! parla oan exsig ‘ge whlch I hel square, bt angled cula can bermade os wen. Fors feason shearing ls pmariy Used to ul Sheet sacs Ilo smal Ses ‘reparaon force processes, Shearing haste foloweg capabiien Shoot thoxness 0.005926 nenes 1 Tolerance 40 ienos (20.009 nenesfeasibi) 1 Siac inst 250-00 on (128-2000 feasble) ‘The shearing process is peforad ona shear machina, oe called 8 squting shea of power shear, tat canbe operated manu (by hand fot) or Dy orale. preumate, or slecite power. A typleal shear rachns nudes 3 lable wih support art Pes the shoe, saps or gudos fo secur tho ‘Shoal. upper and lower svagh-edge bags, ra e gauging doves to precisely postion ma sheet. The sheti placed betwoon the upper and lower ade, ‘ich ate then freed tgsthar gana he shes, casing te mater In most Geves, te lowe lage ramae salonay whe th upper lade toed ‘down. Te upper bade lity fet or ne ower blade, approxima 10% ofthe aheetDickness, Aiko the Upper lage susly ange thatthe cu progress tram ove ono the tho tus rodcing the requrod tre. The blades sed in Base machines ypealy have unre edge rather ‘hana kniflerge and ae avatsbe naiferert rater, eh alow alo sel an high-carbon soe.Upper tie ‘tore Soot mea Lover ode) ‘Copyright ©2000 CucomParNet Shearing ¢Rauminion ‘lang sa cating process In which aplece of sheet metal is removed tome lager pce of slack by epg a great enough shin fae. n tis rocess the pace femoved called the ane ls not seap bat athe! the dete pat Surking ca be uted To cet pars hadros ny 20 shape, bul 8 ‘most commonly os fo ul soraacos wth simple goomatie tat wl be furhor shapes - suseoquant processes. Often mes muliple shoo Se ‘arked ina single operat. Fal pars tat are prosuced sing lankong include gear, jewelry, and watch o”cleck conponarts lanked pars ypicay reguie secondary fnshing fo smocth out burs ang the btm #399, ‘The blrking proces reques a birking pres, sheet metal stock. banking punch and biking se. The sheet metal stork spaced verte dle inthe ‘lankg press The ce sted of hav a cavly has a euoutn te shape of Te deste pal and mus be cusiom made unless a sandard shape is ‘eing formed: Above ti sheet, exes te lankong punch whch 3 oath shape a he Sostos part. Bath Be sin and punch ae oily made rom {ool olor care. Th hydravle poss drives the punch downarr’ at high sped ino Ine ahoet.‘A small aranee,typeny 10-20% o! the rata {hiekress, ss botwosn he puncn and eo, Wan te punch sacs the shel tho mtn tis loarance uc Sande and then Facuros. The lnkhich nas been sheared rom the sock now fs Healy Ito te gop Inte de, This process Is extemely fet with sme blanking posses capatle of evoming over #000 stokes pr mle ani Copyngh © 200 OscomPanNet in blanking Fine blanking a spacazes typeof blanking whic be blanks shesrd from th set stock by spaying 9 separate forces, Ths echngue produces & part wih Bolle fatness, a smauter edge wih nunalburts, and lraneas ar Ugh as 20.0003. Rea raul igh aulty pas ean be blanked al do ot Feauie ny secondary operations. However, the sana equipment an oaing does a othe mil cost and mikes fre lain Bata ule igh ‘olime preducion. Parts made wi fire blankong nde aulomave pats, lector componors, cull, and power 10), Most of tho equipmert and setup fr fre blanking is simi o conventional lenin. Te sht stocks paced over a bankng do isi a hyéralic ress ad's blaniong punch wil Inout the shoe lo femove te blank AS Mentoned above, ths dave by Be appleaton 313 faces. The falls 8 owner halding fotze apie Io the tp af he heel. A clamping system Nate's gue ale Ugly agar tre Sheet and fs Msi in pce ih fh mpingoment ing sorties sale a singer, tt sroands the parmetr of he Blanking Iocalon. The secon ore fe sped understh the shes, rect pposte the punch, by a"eoshin” This cushion povies a covwerarce dng the lanka proces alata jects Pe bank. These tw Foresreduce bending fhe sheet an improve he fess ofthe Hank. The tha force is provided bythe Marking punch impacting the heat and shearing the ‘lank nts de opening. In fine arkig, the clearance belween ts puch anda i somal found 0.00" sche, and the blanking prtrmed 3 ‘shwor speeds. Asa rs instoae of te aera acring fo oo te bla, he ark flows and exuded rom te seo. proving a smoother edge Shoat Fliess Copyright ©2000 CusoParNet Fine blanking tau inion Punching Punching es cutng races In which materials roved tom a place of shee meal by applying «great enough shearing oe, Punehng fe very aiar Io, te) oF combinations teat. The edges of fave punchod features wil nave ome burs Fm boing sheared tut ae o fay good ‘ually. Secondary fishing operaton ae typical performed io alan smoother edges. “The punching process requires punch press, shat mia ioc, pune, and a. The sheet mall slack postoned between the punch nde isethe pureh press The de, sted underneath te sheet has a cutout nthe shape ofthe desredfecue. Above te sect the press holds the pune lich ell tha shape of te deed fear. Punches andes of sanaarsthapes are ypiealy sed Bu custom loong ear be made ft punching ‘Complex shapes. Te tooling heer sands o custom i usualy made tom fol lel carcide. The punch prose dives ho punch downward ath ‘Spoos tough the shes and into theo elow. Ther sa smal earancs pawoon the sage ofthe punch ané the do caug the rater to quesly ‘Sand and racure. The sg als punched out! he shes fats realy eeugh tho taprod opning nto de This process can bo paformes on a manual unn press, but tay computer numeral contolea (CNC) punch posses ate mos! contron. A ONC punch pose canbe yaraucalyphoumatcaly ot ‘Slectlaly powered and dalver arouna 600 putes per mine. Aga, mary CNC punch presses uz 9 Lil ta can Nd up lo 100 aferet punches lit are Sted ta postion wen needed. Punching tres Pure 3g oe Copyih ©2000 CucomParNe Punching ‘Atypical puncring operation isons which aoyinéral punch el pores the shoot mola forming a sil le, However, a varity of eporatons aro oss to fam aerant caus, Thece operons nse i alowing + Prereng «The pial punching operation in whic a cyincreal puns places ahateina the shes.Sting -& punching operation tat forms rectangular aks a the sheet Sometines deserbed ss parang desl he dierent shape Pertorating - Punching a close arrangement of 2 large number ofhotes n'a single operation. "Noichng - Punching the ogo ofa shoo, foring etch in the Shape oa potion fb punch, [ibbing- Punching a series of smal ovetapping sls o oles lng apa to etot a largrcortoures shape. his ominalos {he need fora custom punch an ce but wl rogue secondary {operatens to mprve the accuracy and nah ota fea. 3 $ $ 4Lancng Creating a paral cut inthe seat, 50 that no materal Isramaved, The teal et tached tbe bent ad form & Shape, seh as a ab vent or ouvee ‘Siting -Cuitng stright Ines inthe shoot, No sap meters produced Partng - Soparating part tom the remaining shoot by punching away the materia botwoen pas. ‘Cutt - Separating & part fom the remaining sheet, without producing any strap. The punch wl produce a etn hat may be straight angled, or curve. 6 g 6 v+ Temming - Punching away excess mateal fom the permster fa pr such a timing the lange or drawn Up. ‘Shaving - Shearing away minimal maori fom the edges of 2 feaure er gar, using 8 smal de dearance, Ussd to prove ‘ocuracy ori, Tolerances of 4.00" Inches ae possi, + inking spocaaed form of poring usd for punching so Iota. A povow punch, osiad a dinkng do, wrth beveled ‘sharpened edges presses the sheet ino a block of wood or soft 4 insta Rew toe ‘About CustomPartet Procees Overviews Cost Estimators Widgets ‘out Us Incton Wang Inecion tang Esinator——_Spoed ard Ford CalorPrine Pty veg Di Casing Etraor Clanong Foren Callao Unveur company Di Ctng Sand Casing Estrtor “otimataigh caer Devers Slssan coal ores to alvdos