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1.1 Spur Gears
1.1 Spur Gears
Jer wok— 9) Sere fae Bear plan made
:
4
:
r Same material then C Lessig tev |
— ted oy 14 Davamely, — Sn cach cone niniev rm ss et
r |W ehey cas: es i ots
a= Se Boece. pisic x 3 i
Chewy 5, :
i
;
Pe | eae chen of i
Wear shensth of gear
: ial load ah teeth ce_saithont
—
os Peilve
= Analy cts pas dane by Farle
wich is bssed oq Herta theory
=A Care on as
>
IMermaaed the Comtack shes
adhe caataik shoe se
ngth of
Pinion
Bie Face sath of tes
ery yy)
A= Cabo fader 4
[Load stress factor —7 94 is gren by
\- 2-789.
Pk BE Sad acoss fas. ¢
Deeedtleenab ti. 1 3The expression for the load-stress factor ‘K’ can be simplified for different pinion and gear
material combinations and 20° pressure angle is as follows:
1. Steel pinion and steel gea
In this case,
$ = 20°
Y, = 0.292 ++e(1.12.6)
and E, = E,=207x 10° N/mm*
. Substituting Equations (1.12.5) and (1.12.6) in Equation (1.12.4), the load-stress factor for
steel gear pair is given by,
kc = SS BHNY' sin 20- cos 20 ((1 ~ 0.292") / 207000 + (4 ~ 0.292%) 1207000)
1.2732
[BRN
= 0157) “Tg
BHN 3
ao Ks oe] 2S Fn? - 12.7)
2. Cast iron pinion and cast iron gear :
The load stress factor for cast iron gear pair is given by,
BUN 2
K= oar[, 109 | > Némm
3. Steel pinion and cast iron gear :
The load-stress factor for stec} pinion and cast iron gear is given by,
BHN
K= oxs[ BEN N/mm?
Effective load on spur gear tooth:
Effective load on the gear tooth is tte total maximum tangemial force acting on the gear tooth.
1) Theoretical tangential force (F,):
‘The theoretica) tangential force acting on the gear tooth due tothe power transmitted is given by,
Be
VU a Nn eo (L13.1)
where, F, = theoretical tangential force acting on the gear tooth, N
Ty Ty = torque acting on the pinion and gear respectively, N-mm
4.4, = pitch circle diameters of pinion and gear respectively, mm
P= power transmitted, W
V = pitch line velocity, msec
a, 1, dy
= Sx 00 = ox 1000 (1.13.2)
inion and gear speeds respectively, rp,
Ay
2) Maximum tangential force (F,,.,):
* The torque, and hence, the tangential force given in above Equation (1.13.1) are the mean values,
* _Imactual practice, the torque, and hence the tangential force fuctuate due to running ofthe prime
mover and the riven machine. In addition, the distribution of load may not be uniform across the
face width
* This fluctuation in the tangential force and the non-uniform distribution of the load across the
face width are accounted by application factor ‘K,? and load distribution factor (load
concentration factor) ‘K,,” respectively.service face =
Fo lat naan 2 9
5)
a
pee ep
[Ken = lord didsi laden Pacler ey tad a conksetien
‘ .
distiluden of lead acarase faco dred
“AAAS
Dynamic Load on gear oath :-
=Tnth are never perfec have feme erat
Tah - aera adda J voith rm, &_pinian amd gear
resulks “tn inertia forces » “the additional Fever arising
ouk Oy ‘inerba effed tnuao an dynamic Saad
:
‘
i
4
|
g
cl methods fo a
) Prt bina velocity facey (Chy')
St depends pen pitch sn locity
| vio! we 8
a by iy
AWelacin, Sde devwed by impede! relohen
te wen! finch cheweleped by: Coal 4. Ge
hence aloo. knonon 0 taclor »
ECfecdhve bead (Fey) + -
Ebtechue load leed! media tee In dangemhed
b
ch 0 en
_Weremented ieee:
to trawmitted Load tedho,
a 1 pl bel y Ng Faclor Lronsnci Load.
s 8 EOE hed.depends et) receurayy mp et,
Ep Ege modal: of elackoty oh proico & gen
__maknial resp: ni ror ic
2 = oun of enor ap neeoking Feel ate
ki = tooth Pas Patket
tt fer 98 fallmdepth ‘mole ~
= OS Fos 28 shu topth inal
~ e-1op Fes es Gall depth mwohte
=
elethedve Lead (Roy) = ky. Ke +f |
Se oS
— |
Agri SE
Safehy agerimst of Gear Pac
On order so avord Pailuce or tyoth berealue
the yearn shems th of gcae tooth mush be greater
ethic load hel? _mubing Leslh —
1 ~ Feys _
Gntenducite She fi lon
Te = ny eg, |
$F bty ot
=
whee Neg = fader of Sapely Nomad poh
@ Wear Failure sayely
fio 2 Felt
= ar ee
— he oe,
pe hate km de a te
\ BY
[sbegthe ot soa ‘almat med oe alent trap — ThE .
a? - ie |
ll cgi ws
A\AAAN
«
b
5
|_ Ka = 9 ei
| BHA) = 400 feeb. yy secpely Ayet
CsunFace hamess Peles)
O Bean —tbreasths
Lgp-- Sat 620 __260-nilemm?—bes
ITT
7 r
LER Jp :
b.
P fe
RE) &
re EL ELE
1S
L|
B
z = 0-494—2 g, ,
p= Zn ae i
« ods -a-& a I "
ha go elaed 4 O84 ae 7 wae |
a f
4
Neo de % ~ ppon Ov asor = 68-1 Nimn& t
A a 01 4172 = 55162 irom i
Ls tig Np Aig oem te —
Hence ik in poses Bsa Za a ign gear firs iia peat Ga adi
aa ——— ae beltomm ‘A mimed SoD
| te teaser
Fisa bogs dei = Pan tatters 2 pun. as——— haha |
| patie fader
a | eg te
fess ae QU
See ee,
a | ‘ fat
nn ae ee
acok tal ew jo _ 16 fA meson,
6 7
PALEN2-6
* Ede dps -@.b =20m tea Res a,
TO loge Sg
aS +
TA < fa , gent page opisaker in
danigned tot
hk tence it chorale be
tho ; pehy—againd: bondlias fos hues
an howd
= Trelp Me TTX B26 MAIKO _ysaP m nl,
£0 £1000 bo 41008
PR _ loon __ 6463143 A —
a 1508
Assuming the geet Policia snacnutfachsered by
ari mine they
é = é
Ko By e+ Sea w
Kako fe 281 6EBN3 gl
ge ae aa
Serer
! 22 (0+ 493 C6 +So8m)
rm
@ Eshmabion of module
Fo= Neb a
Sobshhte © ,@ 2 @ in
&@
ee "|MS em
el elope poodle wade ics chaise — mm
|
y= Ze = 21S pom __
WS dy hy 2 Ok = 626MM
Comber dish datdy ores 1575»
i. Bs
So
1
fallerding Adda 4 given fro spur gear peic
jceade—cb_theel nd temuntmidting 5 Ke) paver Lene 00
Jsclechac rmolep ve saning b Zon xsn too machia
at
5540" b= tom Gare osidte) | Sup = Goon! mt
onto, ahd hits sytem =o £.tI depth invalite
Pater Ka - Load cencantokon fn thts 1-4
Ny= 0 Cnth Prem tales Poe gear’ Vn — 01990 4
ass
fir _pinien Vp= 019 vebochy dabet= 6
bs fader = 0116 CAHN ode saitinm- 6 +¥
% bins 22 10, 2-5 3-0 G10, 6.0,
+O pd
Calulahe , i) the roadule 4) The main _cliamedsdions
ob arax pace GD surlaeo heed ness
On),
Pas 0000 Np = 720cpm
Fie 2) 5210
bo oO Sup 600 N/mm
o7 key f+ &
= Na 0-389
Nee oo
} Ky = 6 /cé+v)
Xp = 01926
ee| © Beam strength tiie HAA
— a
Nos
ne
————}__ Seva = 200 40-226 2 66.2 Alin — $<
As 4.5 -¥5< Sep, gear 0 weaken
Be |
ee ee eee
A Fee Spd ob: to ag nan ISS BEAIOM AO“
CL = sis. série a —
@ Ebfective Load |
Apo mM. Zp = 21 m
pe_Itde Ne — 7 X2!1MH 720
SO X1000 60 X1000
= 0-7317my MES
&og P => FOB 6315'S, od €
S'7217m rm
e a 6
~ 6+N 7 640-7317
"Ken - Kar Kn Fe 12S AVE 626-5
ky ——s— es ™m
Sega
Fey 2108-17 (6+0-73 17 w) a~——L 2105-17 D+
Se
oS =
~ WP = £9.74+6-43 mM
& Soeing, by tial enor
. m= 4124 HH
pe Te. ah inet Fal chatee
m= Sm bs
——_
Dads 7 h
fens _ch gear palit
P = smm ;_ Zp= 21
~ ‘5-40 . = fom = 50 mn
} Api. Zp=_ 5x21 = 10S mm, dg. 250 mm
‘S
——| a= derde os +200 ioe 6a
2
©) Suface hardness
AS = a BAAD = }-S1h
+Zp 4072!
A K= Ob ann f aJ/mom—
cE Cicot
a
= wi owe. - = 1.) BHN/100_
2 )
=trotroy Car soot} ay @
ie Dos t7C+O7I7M) 41/990. B70)
7) mM
a, i. Sh
Fido Ply Fepls
o
"ros Opzaer Bey = 2k 4192-87
BUNS LISTS HK L8O
2S OSS SSNS ARERR Sec
ETERS:
woeneazecs.
—prove Qs spur genr par b to be _wred to bremnié 2045)»
y
Peta fro an techie melos cunning ab 1940 T pro
pettus [ue the mle tool expected do vun exattly of Stithe ~
The pinto & gem are to be made of sileg seo)
St = gop irem*) and plain Corteco sdee) (Goh 700-thyp)
reap. the service fades and Pacha of Sagety Are VS
wend 135 rep The fare wordt 20m lamps “Hoe ely
at hich load dighiluhen Palos to tt» The trl,
Syolero 45 aS -fill-depth involude - The gear “re
do be machned to mee the specigioheo op Irate x
The pinien and gear ave Lo be Cae havdened
& 400 BHA and 350 an rep~ Dewyo tht gee
peic $4 wing the velocity father $s Budunghoms
24) for rramic Load.
Use Ge llowoi ns dehy
Velocity aca kane Conn Locxn basher
Kus fs
2
Ly. 0-G94- 2:8 toad chevoe faclr See Ot ae,
pe6 grade 2 = Io + OW Pmtors (a | Uro
t Delorrebeo f-cles C= ate [ €p£ 3 ,
é, E, md
Mo dada of, deahali fos_ pind, Ga= ot rm
Se Geac gg isa ereeme
FOuckingharsls 249 fers fond in tungevia)
dixechen p22 CEC Fe mesa) !
DIN +60 +A me
t Fi me, = Kar bern Ge
| stand ty bree 1s gees, wee as
4:0,5-0, 69,8. 10-019, 16
——> _| Given
P= 20KD = 20KI8 wd Rig =. we
Np 2 (44o~pro CS), = B00 8 fons
(Dy 0p N/rorm heals App lice] tyne
| fos = 4.38 b= 12m
Key = Lege oad dh B= 24?
fated 40. (Bute c asd| Step; Galeloke the nnmber g boelB on pluie & gest
b
leas yaa G@. Re Go = 0g = 24
Ng _—«6D a
FG Fp
9 Now
Remerde_.
/@ RAMI S GS 2D Net Passible
i) =4e% —A
oe. = 48 Possible
J Shida A, ~B
SS SS
2s te a 5 ai kde
‘ 2. Check wbother gear ho. ee Pia a
Ko bn esd _ C9 oe = BS2- pees Pe,
Sul = 3
>: = a Yt zso 10 fro snap
Besnts Casey Pacle
tp = 0-494 — = dee. —
-
Tat Ngo = 0-424 — 28S Blo 2-37 — CPL G1
=4 +8
4 AL
C Sing Yl) = 266 67 Ao. =. ©: BA/ror~
ing BG) pate = 9B 1S from
Pine ™ weakor then Geas - Theefre “t
~~“ Treguiced ‘bo _derigo a piven F< _loendins.
+
| Slep 3 “bcubatie hecwm ShrengHy + Pinko