Republic of the Philippines ROMBLON STATE UNIVERSITY Odiongan, Romblon College of Engineering and Technology Department of Mechanical Engineering

FINAL EXAMINATION (Removal) ME 4214 MACHINE DESIGN 1 Name:______________________________________________________Date:_________________S.O.____________ Course:_____________________________________________________Proctor:_______________H.P.S.___________ SET #. A DIRECTIONS: This is a test of your ability to think out solutions to quantitative problems in the subject. Analyze and solve each problem carefully. Determine the correct answer from the four choices a, b, c, and d. After you have decided on the best answer, shade the oval above the letter that corresponds to your answer. 1. A mechanical device which is used to connect lengths of shafts permanently. a. flange coupling c. rivets b. shafting d. braces

2. Type of key which has a rectangular cross-section with the smaller dimension in the radial direction and half sunk in the shaft and half in the hub. a. square key b. barth key c. rectangular key d. round key 3. The value of effective length for pinned ends column. a. Le = L b. Le = 0.5L c. Le = 1.8L d. Le = 1.1L 4. It provides security against collapse and allow for unavoidable differences between assumed and actual structural behavior. a. factor of safety b. design stress c. design factor d. ultimate stress 5. If the factor of safety in structural steel is 1.0, then the design strength of structural steel and yield stress is equal to. a. 0.25Sy b. Sy c. 2Sy d. 0.5Sy 6. The value of effective length of columns for one end pinned other end fixed. a. 0.5L b. L c. 0.707L d. 0.701L 7. A machine member employed at the interface of a pair mating male and female circular cross-sectional members to prevent relative angular motion. a. screw b. key c. coupling d. keyway 8. A long, slender member that carries an axial compressive load and that fails due to buckling rather than due to failure of material. a. column b. culomn c. shafting d. flange coupling 9. The ratio of effective length of the column to its least radius of gyration.

a. column ratio c. slenderness ratio

b. buckling ration d. slenderness culomn

10. A groove in the shaft and mating member to which the key fits. a. 48 b. 64 c. 80 d. 88 11. A round structural member for a long column has a slenderness ratio of. a. 48 b. 64 c. 80 d. 88 12. The maximum stress to which a material may be subjected before failure occurs. a. 48 b. 64 c. 80 d. 88 13. A stationary member carrying rotating wheels, pulleys and sprockets. a. 48 b. 64 c. 80 d. 88 14. A transmission shaft intermediate between the line shaft and the driven machine. a. 48 b. 64 c. 80 d. 88 15. Type of key with bottom two corners beveled. a. 48 b. 64 c. 80 d. 88 16. What will happen to the stress in a shaft under torsion if the diameter was decreased to

half the original?

a. 48 b. 64 c. 80 d. 88 17. Stress that acts to shorten an object. a. 48 b. 64 c. 80 d. 88 18. The ability of materials to be drawn out without cracking and losing their strength. a. 48 b. 64 c. 80 d. 88 19. A longitudinal slot in two structural or mechanical components, e.g. in the hub or shaft

of a wheel to locked together so that they will not turn relative to one another.
a. 48 b. 64 c. 80 d. 88 20. Type of coupling designed to transmit torque smoothly while permitting some axial,

radial, and angular misalignment.

a. 48 b. 64 c. 80 d. 88

DIRECTIONS: This is a test of your ability to think out solutions to quantitative problems in the subject. Analyze and solve each problem carefully. Determine the correct answer from the four choices a, b, c, and d. After you have decided on the best answer, shade the oval above the letter that corresponds to your answer. 1. The shaft carries a load of 400 N and the maximum shearing stress is not to exceed 65 MPa. The load is

act at a distance of 300 mm from A and 500 mm from B. The shaft is supported by bearings A and B. If the shaft diameter is 100 mm and the shaft loads are steady and rotating, how much torque will the shaft develop, in N-mm. Use ASME code for this shaft, km = 1.5; ks = 1.0. 2. The piston rod for operating cylinder of an air operated press is to exert a maximum force of 40 kN. During the application of this force the air pressure in the cylinder is maintained at 700 kPa. Assuming the piston rod length to be 760 mm long, it right hand end pin connected to the operating lever and piston end of the rod fixed ended. Calculate (a) diameter of piston rod, in mm for safety factor of 2.5 and Sy = 312 MPa; E = 69 MPa and (b) diameter of the cylinder bore, in mm required if stuffing and piston packing friction is 10% of the maximum force. 3. Flange bolt couplings connect two 2 in. diameter shaft. Power transmitted is 5 Hp at 300 rpm for all parts of the coupling. The coupling is made up of AISI C1030, annealed. The hub diameter and thickness

are 115 mm and 101 mm respectively. Web thickness is 19 mm. The flange uses five, 16 mm diameter bolts. Diameter of the bolt circle is 180 mm. The key thickness, width and length are 15 mm, 15 mm and 85 mm respectively. Find (a) shearing stress in key, in MPa; and (b) the shearing stress on the bolt based on yield strength, in MPa, if Sys = 0.5 of Sy.

Prepared by: Engr. Virne B. Dalisay Instructor II Approved: Dr. Elucila M. Sespee Dean, CET