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Ilide - Info Regius 110 Service Manual PR
Ilide - Info Regius 110 Service Manual PR
Six Edition
Service Manual
0197
Manufacturer:
Cautions
1. Unauthorized reproduction
reproduction of any part
part of this manual
manual is prohibited.
prohibited.
2. The contents
contents of this manual
manual are subject to change without notice.
3. Any discrepancies,
discrepancies, errors or omissions noted should be communicated
communicated to the manufacturer.
manufacturer.
4. Notwithstanding
Notwithstanding item 3. above, the manufacturer accepts no responsibility
responsibility whatsoever
whatsoever for any loss
or decrease in profits arising from usage of the product.
Trademark
Company names and product names in this manual are trademarks or registered trademarks of their respective
owners.
i
How to Use This Manual
Chapter 3: Troubleshooting
This chapter describes how to handle when there is a trouble on the equipment.
Chapter 6: Adjustment
This chapter describes how to adjust each units, which is necessary in repair/maintenance.
Chapter 8: Appendix
This chapter contains technical information that can be referenced during repair/maintenance.
Service tool on the REGIUS console will be used for setting and operation confirmation of the
equipment. Please see the install/service
install/service manual of the REGIUS console for the operation of
Important
service tool.
The reference point (title) to the REGIUS consol install/service
install/service manual listed in this manual is
as of May 21, 2007.
ii
Alert Symbol Marks
Alert symbol
symbol marks are cautioning
cautioning the interested
interested person about the item or operation
operation that might cause a
danger to the operator or other people during the repair/maintenance
repair/maintenance of the equipment (and system
including the equipment).
Read these messages and follow instructions carefully.
carefully.
Also, read and understand
understand the instructions and safety standards before performing
performing repair/maintenance
repair/maintenance of
the equipment.
Prohibited Do no
not Do not Do not Do not Mobile Do not connect
touch disassemble touch with expose to phone multiple wires
a wet hand moisture prohibited
Ground Remove pl
plug fr
from ou
outlet
Signal Words
Signal words indicate the degree of potential hazards in the product.
There are three degrees of caution labels, and each is used depending on the level of risk and damage
caused by incorrect use and mishandling.
DANGER
This is used for a direct and urgent danger that can cause death or severe injury, major damage to the
property like complete destruction of the equipment, or fire, if not avoided.
WARNING
This is used for a indirect (potential) danger that can cause death or severe injury,
injury, major damage to the
property like complete destruction of the equipment, or fire, if not avoided.
CAUTION
This is used for a danger that can cause minor or mid-level injury,
injury, partial destruction of equipment, or loss
of data in the computer, if not avoided.
Probability of damage
High Low
Death or severe injury
DANGER WARNING
Body injury (serious damage)
(or damage to property) Mid-level or minor injury WARNING or
CAUTION
(minor damage) CAUTION
Damage to property only CAUTION
iii
Table of Contents
Table of Contents
Introduction......................................................................................... i
How to Use This Manual ................................................................... ii
Configuration of This Manual ........................................................................ii
Alert Symbol Marks .......................................................................... iii
Signal Words .................................................................................... iii
1
Table of Contents
2
Table of Contents
3
Table of Contents
4
Table of Contents
5
Table of Contents
6
Chapter
Safety Warnings and
1
Chapter 1
Cautions
The caution regarding the safety before performing the repair/
maintenance is described here.
Do not peel off or smudge the affixed label to prevent accidents during the service. Affix new
label if the label is peeled off or you cannot read the dirty label.
Caution
3*
3*
1
2
6 7
12
Chapter 1 Safety Warnings and Cautions
1-3
Chapter 1 Safety Warnings and Cautions
9 Magnet
14
Chapter 1 Safety Warnings and Cautions
Item Specification
Class IIIb
Medium Semiconductor laser
Wavelength 660 nm
Maximum output 130 mW (CW)
Caution regarding usage (safety and prevent danger) of the medical electric equipment
1. Equipment should only be operated by skilled operator.
2. Note following items when installing the equipment.
(1) Install in position where no water spills.
(2) Install in location where air pressure, temperature, ventilation, sun light, dust, salt, sulfur, etc.,
does not affect the equipment.
(3) Note the stability such as inclination, vibration, shock (including transport), etc.
(4) Do not install where the chemical is stored or where the gas is generated.
(5) Note the frequency and allowable current (or power consumption) of the power supply.
(6) Confirm the status (abandoned status, polarity, etc.) of the battery power supply.
(7) Connect to the ground correctly.
3. Note following items before using the equipment.
(1) Confirm that the equipment works properly by checking the contact of the switches, polarity
dial setting, meters, etc.
(2) Confirm that the ground is connected safely.
(3) Confirm that all the cords are connected properly and safely.
(4) Be careful that simultaneous use of the equipment might lead to wrong diagnostic or cause
danger.
(5) Confirm the battery power supply.
4. Note following items while operating the equipment.
(1) Be cautious that you do not go over the necessary time or amount needed for diagnostic or
treatment.
(2) Always monitor that there is no problem with the equipment and patient.
(3) Perform appropriate measure, such as stopping the equipment safely to patient, when a
problem is found with the equipment or patient.
(4) Be cautious that patient should not touch the equipment carelessly.
1-5
Chapter 1 Safety Warnings and Cautions
Person with cardiac pacemaker should not get close to this equipment
There is a possibility of electromagnetic interference to a cardiac pacemaker
16
Chapter 1 Safety Warnings and Cautions
Do not pull the power supply cable to unplug the power supply
This may result to breakage of wire inside, and could cause excess heat or fire.
Do not use the equipment that will generate radio wave, such as mobile
phone
There is a risk o f harmful influence to the equipment when you use the equipment that
will generate radio wave, such as mobile phone.
1-7
Chapter 1 Safety Warnings and Cautions
Use the wrist band when handling the electronic parts inside the equipment
Use the anti-static wrist band when handling the electronic parts inside the equipment.
It is possible to damage the electronic part by touching it with static buildup.
Unplug the power supply or turn the power switch to OFF while cleaning
Always unplug the power supply or turn the power switch to OFF while cleaning the
equipment.
There is a risk of pinching your finger on the sliding or rotating parts.
18
Chapter
Before the Repair
2
Chapter 2
Exterior
2 1
3
5*
4*
7 12
9
6
8
10
3 Status lamp Displays the status of the REGIUS MODEL 110 with LEDs.
• Off: Stopped, starting up, stopping
• Blue light on: Idling
• Orange light flashing: Transporting cassette
• Orange light flashing fast: Ejecting cassette
• Orange light on: Cassette ejected
• Blue/orange lights
flashing alternately: Malfunction
4* Dummy operation A cover on the side where the operation panel is not connected, out of 2
panel operation panel attachment locations.
5* Operation panel Message display window showing the status and errors of the REGIUS
MODEL 110 and switches to operate the equipment is located.
See " Operation Panel (page 2-3)" for description.
6 Second front door A door user open to clear the cassette jam or replacing the erase lamp.
7 First front panel An exterior panel.
8 Power supply circuit Turn ON/OFF power supply of the REGIUS MODEL 110.
breaker
*: Switch the position of dummy operating panel and operation panel when the equipment is placed
vertically.
22
Chapter 2 Before the Repair
Vertical Positioning
The front side (user's access direction) of the equipment can be changed by switching the operation
panel position.
Horizontal Positioning (Factory Default) Vertical Positioning
Operation Operation
panel panel
Access Access
direction direction
Horizontal positioning: First front side will be the front. (This is the factory default.)
Vertical positioning: Second front side will be the front.
Position of the operation panel needs to be changed to install in vertical positioning.
Operation Panel
operation erase
2 4
3 5
6
No. Name Function
1 Message display Displays the status and errors of the REGIUS MODEL 110.
window
2 “operation” lamp Turns on when “operation” switch is turned ON.
• Off: Stopped
• Green light on: Starting up, running, idling
• Green light on: Stopping
• Green flashing slowly: Sleeping
3 “operation” switch Press to turn ON/OFF the REGIUS MODEL 110.
Also, by pressing simultaneously with “erase” switch, it goes into optical
unit maintenance (user maintenance) mode.
2-3
Chapter 2 Before the Repair
2.2 Structure
Following are the structure of the REGIUS MODEL 110.
1
9
3 2
8
7
4
5 6
1 Insertion unit Constructed of slot to insert/eject the cassette, operation panel, barcode
reader, shutter open and close mechanism.
2 Exterior Unit to separate from outer environment, such as light shield, vibration
blocker, etc. Power supplies to supply power to control unit is located in
the first front side.
3 Framework Unit to construct the equipment's frame along with the exterior. Sensors
and motors relating to the transporter is installed. Also, control unit is
installed in the first front back side.
4 Transporter unit Move only the back plate (including the plate) of the cassette, locked in
the receiver unit, will be moved to reading position (first front back side).
5 Receiver unit Take in the cassette into the equipment with the receiver mechanism
and fix the cassette with the justifier mechanism. Also, cassette will be
locked or unlocked with the lock/lock release mechanism.
24
Chapter 2 Before the Repair
Periodic replacement parts Erase lamp unit (erase count: About 30,000 shots)
Accessories Power supply cable, operation manual
Available accessories REGIUS cassette, REGIUS plate, JM, REGIUS console (CS-1/CS-
2/CS-3/REGIUS Unitea)
Applicable cassette
Readable cassette type RC-110, RC-110R, and cassette with equivalent open/close/
separation mechanism with RC-110
Readable cassette size 14 x 17 inches, 14 x 14 inches, 11 x 14 inches,
10 x 12 inches, 8 x 10 inches, 24 x 30 cm, 18 x 24 cm,
15 x 30 cm
Exposure only cassette type RC-110T (long length exposure), RC-110L (confirming therapy
positioning)
Exposure only cassette size RC-110T: 4 types (10 x 36 inches, 11 x 28 inches, 14 x 42 inches,
14 x 51 inches)
RC-110L: 3 types (14 x 17 inches, 14 x 14 inches, 10 x 12 inches)
Important
2-5
Chapter 2 Before the Repair
Processing Performance
Reading resolution • Standard read mode: 175µm
• High resolution read mode: 87.5µm
Cassette feed load time 45 seconds or less (14 x 14 inches/standard read mode)
• Time from the cassette is inserted until the cassette is ejected.
Processing Performance 80 or more (14 x 14 inches/standard read mode)
• Number of cassettes process in 1 hour when the cassette is
continuously inserted.
QR value 3 settings possible between 125 ~ 500
• Low sensitivity (QR value: 125 ~ 249)
• Normal sensitivity (QR value: 250)
• High sensitivity (QR value: 251 ~ 500)
QR value definition: Define as QR = 200 when the output signal
value in 12 bit output is 1535 steps, with 2.58 x
10 -7 C/kg (= 1 mR is exposed with 80 kV tube
voltage
Reading dynamic range Normal D range (4.0 digits: PMT output current range = 100 nA ~
1 mA)
Digital tone steps 12 bit (4096 steps)
26
Chapter 2 Before the Repair
Optical Unit
Laser scan unit
Eraser Unit
Method Using halogen lamp and hot-cathode tube
Subscan Unit
Method Drive: Linear motor drive method
Reading speed Normal read mode: 38.54 mm/s
High resolution read mode: 19.27 mm/s
Erase speed During read mode: Variable speed depending on signal value,
automatically select from 5 speeds
2-7
Chapter 2 Before the Repair
2.3.
2.3.3
3 Cont
Contro
roll Unit
Unit Per
Perfo
form
rman
ance
ce
Major performance of the control unit is following.
28
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2.5 Position of
of Ma
Major Co
Components
Position and function of the major components of each unit is described here.
2.5.1
5.1 Insertion Un
Unit
5 6
10
11
3 4
2
8
1
10 Shut
Shutte
terr ope
open
n det
detec
ecti
tion
on It goes ON when the shutter is "5.3.9 Replacing the Shutter Open
sensor open. Detection Sensor (Page 5-31)"
11 Shut
Shutte
terr clo
close
se dete
detect
ctio
ion
n It goes ON when the shutter is "5.3.10 Replacing the Shutter Close
sensor closed. Detection Sensor (Page 5-33)"
2-11
Chapter 2 Before the Repair
2.5.2
5.2 Receiver unit
7
9
6
8
4
5
2
1 10
11
11
3 12
2 12
Chapter 2 Before the Repair
6
1
2
3
6 Tumbler (top) (*1) Fix the push plate unit to read "5.10.9 Replacing the Tumbler
position (*3) with a spring. (Upper) (Page 5-134)"
7 Tumbler (bottom) (*2) Fix the push plate unit to read "5.5.4 Replacing the Tumbler
position (*3) with a spring. (Lower) (Page 5-72)"
2-13
Chapter 2 Before the Repair
7 6
5 Subscan motor Move the holding plate with the Cannot replace on-site.
(LM coil unit) optical unit.
6 Subscan HP sensor It goes ON when the holding plate "5.5.1 Replacing the Subscan
is at the home position. HP Sensor (Page 5-64)"
7 Encoder Performs position control. "5.5.3 Replacing the Encoder/
Wires (Page 5-67)"
2 14
Chapter 2 Before the Repair
1
1
4
2
3
5
Eraser unit
Optical unit
2-15
Chapter 2 Before the Repair
1
2 16
Chapter 2 Before the Repair
2.5.7 Exterior
12
14
13
11
9
10
2 4
1
5
6
7 8
2 PCU A circuit board to control the ON/OFF "5.9.7 Replacing the PCU (Page
when the operation switch is pressed. 5-105)"
3 Transformer — "5.9.13 Replacing the
Transformer (Page 5-114)"
4 Digital power supply Supplies the power supply (+5 V, "5.9.12 Replacing the Digital
+24 V) for the digital components Power Supply (Page 5-112)"
of the LMC, CIU, and MDU.
5 Digital power supply Cools the digital power supply. "5.9.14 Replacing the Digital Power
cooling fan Supply Cooling Fan (Page 5-117)"
6 Tap switch A connector to switch the input —
connector voltage. Switch to an appropriate
connector overseas.
7 Interlock relay 1 A relay to cut power supply when "5.9.8 Replacing the
the interlock is engaged. Transformer Unit Relay
(Interlock Relay 1) (Page 5-106)"
2-17
Chapter 2 Before the Repair
11 Halogen power supply Supply the power supply to the "5.9.6 Replacing the Halogen
halogen lamp. Power Supply (Page 5-103)"
12 Capacitor — "5.9.4 Replacing the Capacitor
(Page 5-99)"
13 Circuit protector Turn ON/OFF power supply of the "5.9.3 Replacing the Noise Filter
(Power supply circuit REGIUS MODEL 110. and the Circuit Protector Unit
breaker) (Page 5-96)"
14 Noise filter — "5.9.3 Replacing the Noise Filter
and the Circuit Protector Unit
(Page 5-96)"
2 18
Chapter 2 Before the Repair
2.5.8 Framework
4 5
2
7
1 3
7 Transporter HP sensor It goes ON when the push plate "5.10.4 Replacing the
unit is at the home position. Transporter HP Sensor (Page 5-
127)"
8 Back plate absorption It goes ON when the push plate is "5.10.7 Replacing the Back Plate
detection at the read position and back plate Absorption Detection Sensor
sensor is absorbed. (Page 5-132)"
2-19
Chapter 2 Before the Repair
2.6 Operation
Idling
Press "operation"
Switch
2 20
Chapter 2 Before the Repair
Idling
Press "operation"
Intergradation Resulting
Switch from Operation
Automatic
Intergradation
Error Generated
Finished
Press "operation" Switch
Open Door for 3 Seconds
"READY" State
Press "operation" Switch
Press "erase" Switch + "erase" Switch
Insert Cassette
for 3 Seconds for 3 Seconds
Finished
Close Door
Eject Cassette
Press
Insert Cassette
"erase"
Switch
Finished
Eject Cassette
2-21
Chapter 2 Before the Repair
5: Shutter
6: Receiver
7: Receiver Sensor
8: Shutter Open Detection Sensor
9: Shutter Close Detection Sensor
2 22
Chapter 2 Before the Repair
2-23
Chapter 2 Before the Repair
16
17
2 24
Chapter 2 Before the Repair
2-25
Chapter 2 Before the Repair
24
2 26
Chapter 2 Before the Repair
Transition from the maintenance mode to the " Initialization of the Mechanical Unit"
routine mode
2-27
Chapter 2 Before the Repair
Start
With Cassette No
Check Cassette Detection Receiver at
Sensor HP Position?
Jam Evacuation
Without Cassette Action Yes
No Move Down
Shutter Close? Wait for Door Receiver Minutely
Open
Yes
Move Receiver Initialization of
Wait for Door to HP Receiver is Completed
Shutter Open Close
Move Receiver
Cassette Check in the to Second Falling
Shutter Close Position for 14 x 17
Equipment is Completed
Move Justifier to
Shutter Open Cassette Fixing Position
for 15 cm x 30 cm
Inverter ON
Move Transporter
to HP
Initialize
Subscan Unit Move Transporter to
Press Down Position
Move Subscan
Unit to Initialization of Move Transporter
Mechanical HP Subscan Unit is Completed to HP Pass Position
2 28
Chapter 2 Before the Repair
Start
With Cassette
Check Cassette Detection
Sensor
Jam Evacuation
Without Cassette Action
No
Shutter Close? Wait for Door
Open
Yes
Wait for Door
Shutter Open Close
Shutter Close
Justifier at HP No
Subscan Unit No
at Mechanical HP Position?
Position?
Yes
Move Subscan
Yes Unit to
Mechanical HP Move Justifier Minutely Toward
Cassette Fixing Direction
Transporter No
at Read Position? Move Justifier
to Justifier HP
Yes Move Transporter
to Read Position
Synchronize
Move Transporter No
to HP Receiver at
HP Position?
Yes
Move Down
Receiver Minutely
Move Receiver
to HP
End
2-29
Chapter 2 Before the Repair
Clean up ScanUnit?
ScanUnit MAINTENANCE
PREPARING
ScanUnit MAINTENANCE
PREPARATION FINISH
When the lamp was replaced When the lamp was not replaced
Press "operation" Press "erase"
Switch Switch
2 30
Chapter 2 Before the Repair
2-31
Chapter 2 Before the Repair
Jigs/tools Note
Phillips driver Standard tools
Slotted tip driver
Allen wrench
Wrench
Wire cutter
Tray Place the removed screws and
parts.
Anti-static wrist band (grounding strap)
Detach detection unit adjusting jig Use to adjust the position of the detach detection roller/
sensor.
• Adjustment block
Power for the sensor status detection jig is coming from
• Sensor status detection jig the USB connector. Prepare power outlet to USB adapter
when getting the power from the power outlet.
Press down size adjusting jig Used to adjust the press down size of the push plate unit.
0.2 mm spacer (film) Used to adjust the position after installing the shutter unit
assembly.
Interlock release key
Laser protection glasses Compatible to laser light of 660 nm wavelength
Acoustic wave tension meter Manufacturer: Gates Unitta Asia
Product name: Sonic Belt Tension Meter
Model: U-505 or U-507
Oscilloscope
Ethernet cable Used to temporary connect the REGIUS console and the
REGIUS MODEL 110 when replacing the CF card. Use
Network hub
category 5e or above cable.
Cross cable can also be used.
Interface specification: RJ-45 connector
100Base-TX/1000Base-T
Grease gun Used to grease up the LM guide.
Model name: MG70
Glove Used to replace the halogen lamp.
Vacuum cleaner (portable) Used to clean the brush.
Rag • Used to clean the magnet shaft.
• Used to clean the cassette absorption plate.
• Used to apply grease on the parts except the LM
guide.
• Used to clean the exterior of the equipment upon
completion of the service.
Plastic sheet Cover the light capacitor unit, so no dust will collect, when
the optical unit is taken off.
Rag, cardboard, etc. Cover the LM guide and magnet shaft when performing the
replacement inside the equipment.
Maintenance PC
2 32
Chapter 2 Before the Repair
Supplied Products
Jigs/tools Note
Alcohol Used to clean the cassette absorption plate.
Grease (for LM guide) AFC grease by THK
2-33
Chapter
Troubleshooting
3
Chapter 3
3.1 Workflow
Following describes the flow of response when there is a problem with the equipment.
Trouble that does not display an error See "3.3 Response to the Problems Not Displaying Error
message on the message display (Page 3-32)" and perform the response.
window
• Eject the cassette as first priority if the cassette is still in
the equipment.
Defect in the read image See "3.4 How to Respond on Image Defect (Page 3-36)"
and perform the response.
Information to Communicate
Communicate following information, as precise as possible, when communicating the status of trouble to
the contact.
Logs Collect the logs of the equipment from the REGIUS console for the equipment
trouble.
Connection JM internal/external
configuration of the
n:m
site
If any dedicated equipment such as 350 is connected
IP address/subnet mask
• REGIUS MODEL 110
• JM
• REGIUS console
Restore information Has it restored by opening and closing the second front door
Did it need to turn OFF/ON the circuit breaker
Other, description
32
Chapter 3 Troubleshooting
operation erase
"operation" Switch
3-3
Chapter 3 Troubleshooting
34
Chapter 3 Troubleshooting
06000 06015 06030 Justifier HP sensor error Confirm following and replace the faulty parts.
(when moving to HP)
• Justifier HP sensor
Justifier HP sensor did not go
ON when the justifier guide was • Sensor wire: JP41 ~ MCN3 (MDU)
moving to the home position. • Justifier motor
• Motor wire: JJ50 ~ MCN5 (MDU)
• MDU
06001 06016 06031 Justifier motor control error Confirm following and replace the faulty parts.
(when moving to HP)
• Justifier motor
There was a trouble with the motor
control when the justifier guide • Motor wire: JJ50 ~ MCN5 (MDU)
was moving to the home position. • MDU
06002 06017 06032 Justifier HP sensor error Confirm following and replace the faulty parts.
(when moving to cassette
• Justifier HP sensor
fixing position)
Justifier HP sensor did not go • Sensor wire: JP41 ~ MCN3 (MDU)
OFF when the justifier guide • Justifier motor
was moving to the cassette • Motor wire: JJ50 ~ MCN5 (MDU)
fixing position. • MDU
06003 06018 06033 Justifier motor control error Confirm following and replace the faulty parts.
(when moving to cassette
• Justifier motor
fixing position)
There was a trouble with the motor • Motor wire: JJ50 ~ MCN5 (MDU)
control when the justifier guide was • MDU
moving to the cassette fixing position.
06004 06019 06034 Justifier motor control error
(when moving to minute
opening position)
There was a trouble with the motor
control when the justifier guide was
moving to the minute opening position.
06005 06020 06035 Justifier motor control error
(when moving to cassette fixing
position 2)
There was a trouble with the motor
control when the justifier guide was
moving to the minute opening position.
06006 06021 06036 Justifier HP sensor error Confirm following and replace the faulty parts.
(when moving to HP 2)
• Justifier HP sensor
Justifier HP sensor did not go
ON when the justifier guide was • Sensor wire: JP41 ~ MCN3 (MDU)
moving from the cassette fixing • Justifier motor
position to the home position. • Motor wire: JJ50 ~ MCN5 (MDU)
• MDU
06007 06022 06037 Justifier motor control error Confirm following and replace the faulty parts.
(when moving to HP 2)
• Justifier motor
There was a trouble with the motor
control when the justifier guide was • Motor wire: JJ50 ~ MCN5 (MDU)
moving from the cassette fixing • MDU
position to the home position.
3-5
Chapter 3 Troubleshooting
36
Chapter 3 Troubleshooting
06051 06066 06081 Receiver motor control error Confirm following and replace the faulty parts.
(when moving to HP)
• Receiver motor
There was a trouble with the
motor control when the receiver • Motor wire: JP51 ~ MCN5 (MDU)
was moving to the home position. • MDU
06052 06067 06082 Receiver HP sensor error Confirm following and replace the faulty parts.
(when moving to first falling
• Receiver HP sensor
position)
Receiver HP sensor did not go • Sensor wire: JP43 ~ MCN3 (MDU)
OFF when the receiver was • Receiver motor
moving from the home position • Motor wire: JP51 ~ MCN5 (MDU)
to the first falling position. • MDU
06053 06068 06083 Receiver motor control error Confirm following and replace the faulty parts.
(when moving to first falling
• Receiver motor
position)
There was a trouble with the motor • Motor wire: JP51 ~ MCN5 (MDU)
control when the receiver was • MDU
moving from the home position to
the first falling position.
06054 06069 06084 Receiver motor control error
(when moving to second falling
position)
There was a trouble with the motor
control when the receiver was
moving from the first falling position
to the second falling position.
06055 06070 06085 Receiver motor control error
(when moving slightly down
at the second falling position)
There was a trouble with the
motor control when the receiver
was moving down slightly at the
second falling position.
06056 06071 06086 Receiver motor control error
(when moving to first falling
position 2)
There was a trouble with the motor
control when the receiver was
moving from the second falling
position to the first falling position.
06057 06072 06087 Receiver HP sensor error Confirm following and replace the faulty parts.
(when moving to HP 2)
• Receiver HP sensor
Receiver HP sensor did not go
ON when the receiver was • Sensor wire: JP43 ~ MCN3 (MDU)
moving from the first falling • Receiver motor
position to the home position. • Motor wire: JP51 ~ MCN5 (MDU)
• MDU
3-7
Chapter 3 Troubleshooting
38
Chapter 3 Troubleshooting
3-9
Chapter 3 Troubleshooting
3 10
Chapter 3 Troubleshooting
3-11
Chapter 3 Troubleshooting
06111 06126 06141 Transporter motor control error • Ground wire of transporter unit
(when moving to HP pass (if it is not broken)
position) • Transporter motor
There was a trouble with the
• Motor wire:
motor control when the push plate
unit was moving from the read JP52 ~ MCN6 (MDU)
position to the HP pass position. • MDU
06112 06127 06142 Transporter HP sensor error 1. Confirm that there are no foreign
(when moving to HP 2) objects between the push plate and
Transporter HP sensor did not the frame, and remove if there are any.
go ON when the push plate unit
2. Confirm if there is enough grease on
was moving from the HP pass
position to the home position, the drive shaft, nut, or transporter
when it was trying to move from motor unit, and apply grease if it is not
the press down position to the enough.
home position. 3. Confirm following and replace the
faulty parts.
• Transporter HP sensor
• Sensor wire:
JP46 - MCN4 (MDU)
• Transporter motor
• Motor wire:
JP52 - MCN6 (MDU)
• MDU
3 12
Chapter 3 Troubleshooting
3-13
Chapter 3 Troubleshooting
06151 06166 06181 Subscan motor control error 1. Confirm that the fixing shaft of the
(when moving to mechanical simple fixing lock is not lowered.
HP) 2. Confirm there are no foreign objects
There was a trouble with the on the magnet shaft of the subscan
motor control when the subscan unit, and remove it if there are any.
was moving from the home 3. Confirm that it is installed horizontally.
position to the mechanical home
4. Confirm following and replace the
position.
faulty parts.
06152 06167 06182 Transporter motor control
• Subscan motor (cannot replace
error (when moving to read
on-site)
end position)
There was a trouble with the • Motor wire: CN2 (LMD)
motor control when the subscan • LMD
was moving from the • LMC
mechanical home position to the
read end position.
06153 06168 06183 Subscan motor control error
(when moving to mechanical
home position 2)
There was a trouble with the
motor control when the subscan
was moving from the read end
position to the mechanical home
position.
3 14
Chapter 3 Troubleshooting
3-15
Chapter 3 Troubleshooting
3 16
Chapter 3 Troubleshooting
Justifier
Motor
C
B
A
A: Confirm that there is rattling
(backlash) on the timing belt by
moving it left and right.
B: Confirm that the fixing screw of
the pulley is not loose.
C: Confirm that the shaft does not
move left and right. (should be
less than 0.2 mm)
4. Confirm following and replace the
faulty parts.
• Justifier standard sensor
• Sensor wire:
JP44 ~ MCN3 (MDU)
• Justifier sensor
• Sensor wire:
JP40 ~ JJ18/JP18 ~ MCN3 (MDU)
• MDU
3-17
Chapter 3 Troubleshooting
3 18
Chapter 3 Troubleshooting
3-19
Chapter 3 Troubleshooting
3 20
Chapter 3 Troubleshooting
06451 06466 06481 Detach detection sensor error Confirm following and replace the faulty parts.
(when not operating)
• Detach detection sensor
Detach detection sensor went
ON when the read action or the • Sensor wire (top):
erase action is not performing. JP54 ~ ACN6 (LMC)
• Sensor wire (bottom):
JP55 ~ ACN6 (LMC)
• LMC
06452 Detach detection sensor error 1. Confirm for foreign object inside the
(during startup) equipment, and remove it if there is
Detach detection sensor was any.
ON during the initialization by 2. Confirm following and replace the
PowerON. faulty parts.
06453 06468 06483 Detach detection sensor error • Detach detection sensor
(during initialization) • Sensor wire (top):
Detach detection sensor was JP54 ~ ACN6 (LMC)
ON during the initialization after
• Sensor wire (bottom):
closing the second front door.
JP55 ~ ACN6 (LMC)
• LMC
3-21
Chapter 3 Troubleshooting
3 22
Chapter 3 Troubleshooting
3-23
Chapter 3 Troubleshooting
3 24
Chapter 3 Troubleshooting
3-25
Chapter 3 Troubleshooting
3 26
Chapter 3 Troubleshooting
3-27
Chapter 3 Troubleshooting
3 28
Chapter 3 Troubleshooting
3-29
Chapter 3 Troubleshooting
3 30
Chapter 3 Troubleshooting
(To be stated)
3-31
Chapter 3 Troubleshooting
Phenomenon Response
Does not synchronize the REGIUS • Confirm that the reader is not turned off.
console when it starts or stops • Confirm that the relation table for JM is correctly set.
(See the Installation and Service Manual for the
console.)
• Confirm that no readers and consoles that do not exist
in the system are registered in the r_status and c_status
tables for JM. (See the Installation and Service Manual
for the console.)
Synchronizes the REGIUS console but Confirm that the target console is correctly set to the hosts
only fails in scanning images file for the reader. (See the Installation and Service Manual
for the console.)
A registered error appears on the LCD. • Confirm that settings for the console are consistent with
those on the sys_config table for JM in terms of pre- and
pro-registration methods. (See the Installation and
Service Manual for the console.)
• Confirm that JM connected to the console is the same
as that connected to the reader. (See the Installation
and Service Manual for the console.)
Various network errors occur • Confirm that elements such as network cable or HUB
sporadically. between devices are not broken.
• Confirm that there is no device that has duplicate IP
addresses in the system.
Phenomenon Response
Nothing operates when "operation" See " Analysis Procedure of Power Supply Problems
switch is pressed. (Cannot Turn ON the Power Supply) (page 3-33)".
("operation" lamp does not turn on)
Does not stop even if the operation Turn off, and then on the power supply circuit breaker for the
switch is pressed. main unit. Press the operation switch to confirm whether it
starts.
3 32
Chapter 3 Troubleshooting
8 Confirm the power supply control output from the MDU while MDU if it is 5 V
pressing the "operation" switch after turning ON the power
supply circuit breaker.
*: Only circuit board and power supply is described for faulty parts. Confirm the wiring too.
3-33
Chapter 3 Troubleshooting
JJ3 JP25
PCU
JJ2
PCN2
Noise Filter
Interlock
Switch
AC Inlet
MCN7
CN3
MDU MCN2
CIU
3 34
Chapter 3 Troubleshooting
Phenomenon Response
“Default shading correction coefficient is used” is • Calibrate unevenness by using the cassette
displayed on the console. whose plate version is the same as that when
the error occurred.
“Default QRV table is used” is displayed on the • Calibrate sensitivity by using the cassette
console. whose plate version is the same as that when
the error occurred.
“Default shading correction coefficient/QRV table • Calibrate unevenness and sensitivity by using
is used” is displayed on the console. the cassette whose plate version is the same
as that when the error occurred.
Phenomenon Response
A strange noise (a jarring sound) is heard when a Put grease (Multemp AC-D) on the justifier shaft
justifier guide is working. lightly. For more information about the position of
the justifier shaft, see "5.4.11 Replacing the
Justifier Guide Unit Assembly (Page 5-55)" .
Example: When the cassette that a user inserted is being pulled into the device, the
user holds the cassette with hands, or the cassette is trembling.
3-35
Chapter 3 Troubleshooting
3.4
3.4 How
How to Res
Respon
pond on Ima
Image Defec
efectt
How to respond on image defect is described here.
3.4.
3.4.1
1 Flow
low of Resp
Respo
onse
nse
Flow of response to image defect is described hereafter.
Item Description
Confirm the phenomenon Confirm the phenomenon of the image defect, and search if
it is in table " Phenomenon List (page 3-37)".
3-37)".
Phenomenon in Phenomenon not
the table in the table
Inve
Invest
stig
igat
ate
e the
the caus
ause and
and res
respond
pond See
See the
the refe
refere
renc
nce
e in
in the
the tabl
table
e " Phenomenon List (page 3-
37)" that corresponds to the phenomenon, investigate the
Improved No improvement cause and respond.
Information to Communicate
Communicate following information, as precise as possible, when communicating
communicating the status of image
defect to the contact.
3 36
Chapter 3 Troubleshooting
Phenomenon List
Find the corresponding phenomenon from the list and re spond according to the reference.
10 Top and
and botto
bottom
m of the
the image
image is
is trimm
trimmed
ed page 3-43
11 Sides
Sides of the image
image is trimm
trimmed
ed page 3-43
12 Unev
Uneven
enne
ness
ss is
is not
not cali
calibr
brat
ated
ed page 3-44
13 Unevenness
Unevenness calibrati
calibration
on data
data is too high
high (MAX-MIN
(MAX-MIN is over
over 300 steps
steps)) page 3-44
14 S val
value
ue fluc
fluctu
tuat
atio
ion
n page 3-45
15 Not
Not enou
enough
gh con
contr
tras
astt (raw
(raw data
data)) page 3-45
16 Differ
Different
ent densi
density
ty left
left to
to righ
rightt page 3-45
17 Dosage
Dosage problem
problem (compati
(compatibilit
bility
y problem
problem with
with mAs value
value and S value,
value, etc.)
etc.) page 3-45
18 Sandy
ndy image page 3-46
19 White dot page 3-46
20 Black dot page 3-46
21 Monito
Monitorr displ
display
ay prob
problem
lem (film
(film is
is OK)
OK) page 3-46
22 Duplex image page 3-46
23 Sensitiv
Sensitivity
ity calibra
calibration
tion do
do not fit within
within specific
specification
ation page 3-46
24 All processed
processed images
images are
are generally
generally high in
in contras
contrastt page 3-46
25 All processed
processed images
images are
are generall
generally
y low
low in contrast
contrast page 3-47
26 Imag
Image
e out
out of focu
focus
s page 3-47
27 A white
white image
image (corr
(correct
ected
ed data
data only)
only) is
is output
output.. page 3-47
28 An imag
image
e is
is sla
slant
nted
ed.. page 3-47
3-37
Chapter 3 Troubleshooting
3.4.3
3.4.3 Image
Image is Brigh
Brightt or White
White in
in General
General (St
(Still
ill With
With Stru
Structu
cture
re of the
the
Object)
3 38
Chapter 3 Troubleshooting
3.4.4
3.4.4 Hori
Horizo
zont
ntal
al Str
Strea
eak
k in Part
Part of the
the Imag
Image
e
3 The
The enco
encode
derr for
for the
the sub
subsc
scan
an uni
unitt is Confirm and clean the encoder. If the problem
scratched, or a foreign object is attached persists, replace the encoders.
on the encoder.
No. Cause
1 It coul
could
d happe
happenn when
when there
there are
are shiel
shieldin
ding
g mater
material
ial is
located at the white area.
No. Response
1 • Cause is so limited, ask the user to respond by
methods such as moving the shielding material
away from the object as much as possible or
decrease the exposure field.
• Communicate the contact if it recur.
No. Cause
1 Plate
Plate is in
in conta
contact
ct with
with the
the detach
detach dete
detect
ction
ion roll
roller
er
due to warp or detach of the plate.
No. Response
1 • Return the plate with the warp or detach to the
contact.
• Adjust the detach
detach detection
detection roller when it occurs
in multiple plates.
3-39
Chapter 3 Troubleshooting
3.4.5
3.4.5 Hori
Horizo
zont
ntal
al Str
Strea
eak
k All
All Over
Over the
the Ima
Image
ge
Phenomenon: Irregular horizontal streaks all over the left side of the image
3 40
Chapter 3 Troubleshooting
Phenomenon: White streaks starting in the midway going all the way to the right edge of
the image
Phenomenon: Horizontal streaks of 20 ~ 60 steps in 4 ~ 5 line cycle all over the image
3.4.
3.4.6
6 Verti
ertica
call Strea
treak
k
3-41
Chapter 3 Troubleshooting
Phenomenon Cause/Response
Only occur on the film output. Confirm the imager.
Quasi-contour is visible even when image data Bit fallout in the image data after LMC.
is confirmed on the service tool.
• Replace the LMC.
See "5.6.2 Replacing the LMC (Page 5-79)" for
the procedure to replace the LMC.
• Replace the CIU.
See "5.10.1 Replacing the CIU (Page 5-121)" for
the procedure to replace the CIU.
3 42
Chapter 3 Troubleshooting
Always perform the image size adjustment, the image position adjustment, the unevenness
calibration, and the sensitivity calibration after replacing the optical unit.
Important
2 Synchronization to the H-sync signal is Confirm the input timing of the H-sync signal is not
not correct. changed, and the pulse wave is not blunt.
Replace the optical unit if you find any problem.
• See "3.2.19 Confirm the H-sync Signal (Page 3-
31)" for the procedure to confirm the H-sync.
• See "5.2.5 Removing/Installing the Optical Unit
(Page 5-11)" for the procedure to replace the
optical unit.
3-43
Chapter 3 Troubleshooting
1 Image data used for unevenness Redo the unevenness calibration with a plate without
calibration was faulty. any scratch or smudge.
2 (Does not improve after performing the • Replace the CF card.
above action) See "5.10.3 Replacing the CF Card (Page 5- 124)"
for the procedure to replace the CF card.
• Replace the CIU.
See "5.10.1 Replacing the CIU (Page 5-121)" for
the procedure to replace the CIU.
Always perform the image size adjustment, the image position adjustment, the unevenness
calibration, and the sensitivity calibration after replacing the optical unit.
Important
3 44
Chapter 3 Troubleshooting
Phenomenon Response
Fluctuation within Fluctuate when the 87.5µm and 175 µm will not have identical S value due
same equipment sampling pitch is to the difference in the read pitch, resulting as
different difference in the luminance.
Fluctuate with identical Confirm if the exposure conditions (X-ray quality,
sampling pitch distance, exposure area) and the process (condition
key, etc.) are identical on both exposures. S value will
fluctuate if there is any difference in them. S value also
will fluctuate if the ROI for the process is different.
Fluctuate compared with other REGIUS Redo the sensitivity calibration if the S value is
MODEL 110 different even after confirming the exposure conditions
(X-ray tube, grid, X-ray quality (tube voltage), distance,
exposure range) were identical.
Fluctuate Compare with 150 S value will be different if the x-ray tube, grid, or
compared with exposure condition are not equivalent.
different model
Compare with 170 (To be stated)
Compare with 190 (To be stated)
Compare with 330 S value will be different if the x-ray tube, grid, or
exposure condition are not equivalent.
Compare with 350 or S value will be different if the x-ray tube, grid, or
550 exposure condition (beware of focal distance) are not
equivalent.
• Expose solid image and compare with the solid image taken at the installation.
If there is a difference in the density left to right, cause 2.
3-45
Chapter 3 Troubleshooting
3 46
Chapter 3 Troubleshooting
Always perform the image size adjustment, the image position adjustment, the unevenness
calibration, and the sensitivity calibration after replacing the optical unit.
Important
3-47
Chapter
Chapter 4
4 Confirming Operation
Using Service Tool
Methods to confirm the operation of REGIUS MODEL 110 is
described here.
Network Hub
REGIUS REGIUS
Console MODEL 110
The equipment will go into maintenance mode once the [Unit Test] screen is displayed, and only the
commands from the REGIUS console displaying the [Unit Test] will be accepted (same status as
performing the calibration).
Following operation can be performed on the [Unit Test] screen:
• Stand-alone operation of each unit
• Step operation (perform each step in order of read sequence, and display OK/NG of each operation)
• Display status of the sensors
• Setup of the reader parameter such as volume
• Setup of compensation value such as justifier (operation for the setup is possible too)
42
Chapter 4 Confirming Operation Using Service Tool
Start up the reader setting service tool from REGIUS Unitea-S (server).
The reader setting service tool screen is displayed.
See “Chapter 12 Service Tool Screen" in the Installation/Service Manual for the REGIUS Unitea on how to
start up the service tool and about the service setting service screen.
Start up the service tool from the (REGIUS) service screen of the REGIUS console.
[Service Tool] screen (console) is displayed.
See the Installation/Service Manual for the R EGIUS console on how to display the (REGIUS) service
screen and [Service Tool] screen (console/reader).
• CS-1: See "Chapter 13 Service Tool Screen"
• CS-2: See "Chapter 12 Service Tool Screen"
• CS-3: See "Chapter 14 Service Tool Screen"
4-3
Chapter 4 Confirming Operation Using Service Tool
[Unit Test] is composed of 8 screens, and panels are switched using the tab.
Contents of each panels are as following:
44
Chapter 4 Confirming Operation Using Service Tool
Stand-alone operation confirmation of the unit and operation confirmation by step operation is described
in this chapter.
• See "4.3 Confirming Operation for Each Unit (Page 4-6)" for the procedure to perform stand-alone
confirmation the unit.
• See "4.4 Confirming by Step Operation (Page 4-8)" for the procedure to perform the operation
confirmation by step operation.
• See "8.1 Service Tool Screen (Unit Test) (Page 8-2)" for the description of [Unit Test] screen.
4-5
Chapter 4 Confirming Operation Using Service Tool
Do not use the cassette for confirming operation for each unit (except for "Adjustment" and
"Monitoring" panels).
Caution
To perform confirmation using the cassette, perform the confirming by step operation. See "4.4
Confirming by Step Operation (Page 4-8)" for confirming by step operation.
Only the [Initialization] button is available for each motor in the [Pulse Motor] panel when it is
first displayed.
Note
Buttons to move to available positions will be enabled once the initialization is performed for
each motor. Every time the motor is moved, available position will change, and only applicable
buttons will be enabled. [Initialization] button will be enabled regardless of the position.
46
Chapter 4 Confirming Operation Using Service Tool
4-7
Chapter 4 Confirming Operation Using Service Tool
Step operation is different from normal read action in the following points.
Note • Vibration halt delay action will not be performed.
• Laser does not come on, and PMT high voltage value is 0 V.
• Subscan speed for reading direction is fixed to 175µm read.
• Reading and transmission of image will not be performed.
• Subscan speed for erasing direction is fixed to quick erase.
• Erase lamp will not come on.
48
Chapter 4 Confirming Operation Using Service Tool
4-9
Chapter 4 Confirming Operation Using Service Tool
*: Sequence type
A: Using the cassette
B: Not using the cassette
After Initialization
4 10
Chapter 4 Confirming Operation Using Service Tool
"Cassette Insertion S2" stays OFF when the cassette is 20.3 x 25.4 cm, 18 x 24 cm or 15 x 30 cm.
Since it is in a transition state immediately after the cassette drops, the status of Receiver S is not definite.
Confirm the status of Receiver S in the following SeqID=3.
Since it is in a transition state immediately after the cassette drops, the status of Back Plate S is not
definite. Confirm the status of Back Plate S in the following SeqID=4.
4-11
Chapter 4 Confirming Operation Using Service Tool
SeqID=4: Fix the cassette with the justifier guide at the first falling position
Depending on the position of the cassette on the receiver when the justifier is opened slightly, the status
of Justifier S1 and that of Justifier S2 are not definite, but they are fine operation-wise.
SeqID=7: Fix the cassette with the justifier guide at the second falling position
4 12
Chapter 4 Confirming Operation Using Service Tool
SeqID=8: Move the push plate unit to the press down position & shutter close
4-13
Chapter 4 Confirming Operation Using Service Tool
SeqID=12: Read
SeqID=13: Erase
SeqID=14: Move the push plate unit to the press down position
SeqID=15: Lock
4 14
Chapter 4 Confirming Operation Using Service Tool
SeqID=16: Move the push plate unit to the passing point of the home position
SeqID=17: Move the push plate unit to the home position & shutter open
Depending on the position of the cassette on the receiver when the justifier is opened slightly, the status
of Justifier S1 and that of Justifier S2 are not definite, but they are fine operation-wise.
Since it is in a transition state immediately after the receiver rises, the status of Receiver S is not definite.
Confirm the status of Receiver S in the following SeqID=20.
4-15
Chapter 4 Confirming Operation Using Service Tool
Cassette Insertion S2 stays OFF when the cassette is 20.3 x 25.4 cm, 18 x 24 cm or 15 x 30 cm.
4 16
Chapter 4 Confirming Operation Using Service Tool
4-17
Chapter
Disassembly and
5
Chapter 5
Assembly
This chapter describes the instructions on how to disassemble/
assemble the equipment.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment. Failure to do so may lead to
Caution
malfunction, causing your fingers to be wedged between the sliding or rotating parts inside the
equipment.
Use the anti-static wristband when handling the electronic parts inside the equipment. It is
possible to damage the electronic part by touching it with static buildup.
Caution
Do not touch inside the equipment with your bare hand. Otherwise, the equipment may be
rusted by stain or sebum on your hand, leading to malfunction in the sliding or rotating parts.
Caution
When assembling the equipment, restore the wiring layouts to their original positions and
make sure no wire is wedged between or stuck with the attaching parts. A wire wedged
Caution
between or stuck with the attaching parts will cause malfunction in the equipment.
Never loosen the setscrew painted white or yellow. Loosing it may make the equipment unable
to be restored in the service site.
Caution
52
Chapter 5 Disassembly and Assembly
Power OFF
Turn the power supply circuit breaker OFF and unplug the power cable and the Ethernet cable.
operation erase
"operation" Switch
Now, you have finished with the procedures to turn the power off.
5-3
Chapter 5 Disassembly and Assembly
Power ON
Connect the Ethernet cable and power cable and turn ON the power.
"operation" Switch
Now, you have finished with the procedures to turn the power on.
54
Chapter 5 Disassembly and Assembly
Now, you have finished with the procedures for moving the equipment to the maintenance space.
5-5
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Requirements
The works in this section can be performed using only the standard tools.
Removal Procedures
Work outline
Listed below are the personnel number and the rough standard of work hours required for performing the
works described in this section.
The exterior panels (first front, first front back and second front back panels) can be removed in any order.
56
Chapter 5 Disassembly and Assembly
1
A
First Front Back Side
5-7
Chapter 5 Disassembly and Assembly
Now, you have finished with the procedure to remove the exterior panels and the insertion unit.
Installation Procedures
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
58
Chapter 5 Disassembly and Assembly
4
A
First Front Back Side
Now, you have finished with the procedures to install the exterior panels and the insertion unit.
5-9
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Requirements
The works in this section can be performed using only the standard tools.
Removal Procedures
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
Now, you have finished with the procedures to remove the second front door.
Installation Procedures
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
Now, you have finished with the procedures to install the second front door.
5 10
Chapter 5 Disassembly and Assembly
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• Be careful when handling the optical unit not to send a shock wave to it, that is composed
of precision parts.
Requirements
Shown below is the tool requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Vinyl sheet (used for covering the light condensing unit
to screen out dust on it)
Removal Procedures
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
5-11
Chapter 5 Disassembly and Assembly
5 12
Chapter 5 Disassembly and Assembly
JP61
5-13
Chapter 5 Disassembly and Assembly
Vinyl sheet
Now, you have finished with the procedures to remove the optical unit.
Installation Procedures
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Fixing Shaft
5 14
Chapter 5 Disassembly and Assembly
CN2
JP61
5-15
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the exterior panel and insertion unit.
Now, you have finished with the procedures to install the optical unit.
5 16
Chapter 5 Disassembly and Assembly
5.2.
5.2.6
6 Movi
Moving
ng the
the Pus
Push
h Plat
Plate
e Unit
Unit
This section describes the instructions
instructions on how to move the push plate unit with the power off.
• First, move the optical unit to the second front back side, then move the push plate unit.
Caution
• When moving the push plate unit into the vicinity of the press down position, be careful so
that it will not contact the receiver.
receiver.
Requirements
The works in this section can be performed using only the standard tools.
5-17
Chapter 5 Disassembly and Assembly
5.2.7
5.2.7 Bind
Bindin
ing
g the
the Gr
Grou
ound
ndin
ing
g Strap
Strap
You must bind the grounding strap when accessing the circuit board in order to prevent the
circuit board being damaged by static discharge.
Caution
5 18
Chapter 5 Disassembly and Assembly
5.3
5.3 Repl
Replac
acin
ing
g the
the Part
Parts
s on
on the
the Inse
Insert
rtio
ion
n Uni
Unitt
5.3.1
5.3.1 Replac
Replacing
ing the Operat
Operation
ion Unit
Unit (Oper
(Operatio
ation
n Panel
Panel))
This section describes the instructions on how to replace the operation unit. Following are the procedures
available for the unit with the horizontal positioning, though the same procedures can be used for the unit
with the vertical positioning.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble
disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
5-19
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the operation unit.
5.3.2
5.3.2 Changi
Changing
ng the
the Mount
Mounting
ing Locati
Location
on of
of the Oper
Operati
ation
on Unit
Unit
This section describes the instructions
instructions on how to change the mounting location of the operation unit.
Following are the procedures taking example for the case that the horizontal positioning will be changed
to the vertical positioning, though the same procedures can be used for the unit with the vertical
positioning.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble
disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
Operation
Unit
5 20
Chapter 5 Disassembly and Assembly
5-21
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to
Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to change the mounting location of the operation unit.
5.3.3
5.3.3 Repl
Replac
acin
ing
g the
the Erase
Eraserr Cool
Coolin
ing
g Fan
Fan
This section describes the instructions
instructions on how to replace the eraser cooling fan.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble
disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
5 22
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the eraser cooling fan.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
5-23
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the indicator.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
5 24
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the barcode r eader.
5-25
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the back plate drop detection sensor.
5 26
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
5-27
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the insertion slot detection sensor (LLB).
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 0.2 mm spacer (film, etc.)
A piece of film has about 0.2 mm in thickness.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
5 28
Chapter 5 Disassembly and Assembly
5-29
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the insertion slot detection sensor (LPB).
5 30
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 0.2 mm spacer (film, etc.)
A piece of film has about 0.2 mm in thickness.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
5-31
Chapter 5 Disassembly and Assembly
5 32
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the shutter open detection sensor.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
5-33
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the shutter close detection sensor.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
5 34
Chapter 5 Disassembly and Assembly
JP20
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the shutter motor.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
5-35
Chapter 5 Disassembly and Assembly
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the insertion unit.
Reverse the removed insertion unit and place it in a stable place in order to perform the replacing work.
5 36
Chapter 5 Disassembly and Assembly
Removing the Shutter Motor and Shutter Plate unit Assembly and Cam Unit Assembly
5-37
Chapter 5 Disassembly and Assembly
Assembly Figure
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the shutter unit.
5 38
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the justifier HP sensor.
5-39
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
Knob
Now, you have finished with the procedures to replace the justifier sensor.
5 40
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Personnel Work Hours (steps 2 to 12)
Number
1
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
5-41
Chapter 5 Disassembly and Assembly
Setscrew
Setscrew
5 42
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the justifier motor.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the second front back panel and first front panel.
5-43
Chapter 5 Disassembly and Assembly
5 44
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the removed exterior panel.
Now, you have finished with the procedures to replace the justifier standard sensor.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
5-45
Chapter 5 Disassembly and Assembly
Install the receiver detection mount board that was removed in Step 5.
• 1 screw (M4 x 8)
Install the receiver cover unit assembly that was removed in Step 4.
• 1 screw (M4 x 8)
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the receiver sensor.
5 46
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
5-47
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the receiver HP sensor.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
5 48
Chapter 5 Disassembly and Assembly
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
JP51
Loosen
5-49
Chapter 5 Disassembly and Assembly
1mm
Dowel
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the receiver motor.
5 50
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the second front back panel and first front panel.
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel and the second front back panel.
Now, you have finished with the procedures to replace the lock HP sensor.
5-51
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
5 52
Chapter 5 Disassembly and Assembly
A
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the Lock Motor.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
5-53
Chapter 5 Disassembly and Assembly
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Wiring band
See Step 1 to Step 6 in "5.4.12 Replacing the Receiver Belt (Page 5-58)" to remove the
receiver belt.
5 54
Chapter 5 Disassembly and Assembly
A
B
First Front Side
See the descriptions following Step 7 in "5.4.12 Replacing the Receiver Belt (Page 5-58)" to
install the receiver belt.
Now, you have finished with the procedures to replace the receiver (receiver unit assembly).
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
5-55
Chapter 5 Disassembly and Assembly
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Wiring band
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
JJ18
5 56
Chapter 5 Disassembly and Assembly
5-57
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the justifier guide unit assembly.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
5 58
Chapter 5 Disassembly and Assembly
Setscrew
Wiring
guide
5-59
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the receiver belt.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
5 60
Chapter 5 Disassembly and Assembly
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
5-61
Chapter 5 Disassembly and Assembly
Setscrew
Setscrew
5 62
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the justifier belt.
5-63
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Personnel Work Hours (steps 2 to 10)
Number
1
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Wiring band
See " Removal Procedures (page 5-6)" of the "5.2.3 Removing/Installing the Exterior Panel
and Insertion Unit", and remove the second font back panel.
CN5 Cut off the wiring band binding other cables (at 4
locations).
5 64
Chapter 5 Disassembly and Assembly
See Step 4 to fix the cable using the wiring band.
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the second front back panel.
Now, you have finished with the procedures to replace the subscan HP sensor.
5-65
Chapter 5 Disassembly and Assembly
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• Be careful when handling the optical unit not to send a shock wave to it, that is composed
of precision parts.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Vinyl sheet (used for covering the light condensing unit
to screen out dust on it)
See " Removal Procedures (page 5- 11)" in "5.2.5 Removing/Installing the Optical Unit" to
remove the optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
Fix the cable that was connected to the optical unit to the holding plate using tape.
Move the holding plate on the subscan unit to the second front side.
5 66
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-14)" in "5.2.5 Removing/Installing the Optical Unit" to
install the optical unit.
Now, you have finished with the procedures to replace the simple fixing unit.
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• Be careful when handling the optical unit not to send a shock wave to it, that is composed
of precision parts.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
See " Removal Procedures (page 5- 11)" in "5.2.5 Removing/Installing the Optical Unit" to
remove the optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
See " Removal Procedures (page 5-10)" in "5.2.4 Removing/Installing the Second Front
Door" to remove the second font door.
5-67
Chapter 5 Disassembly and Assembly
5 68
Chapter 5 Disassembly and Assembly
5-69
Chapter 5 Disassembly and Assembly
Fix one front edge the wire using the wire presser
plate in the second front back side.
• 1 screw (M4 x 8)
Install the wire with the level surface in the installation
part down. Install other wire in this way for the second
front side.
5 70
Chapter 5 Disassembly and Assembly
Important
See Step 12 to fix the other front edge of the wire
using the wire presser plate in the second front
side.
• 1 screw (M4 x 8)
See " Installation Procedures (page 5-10)" in "5.2.4 Removing/Installing the Second Front
Door" to install the second front door.
See " Installation Procedures (page 5-14)" in "5.2.5 Removing/Installing the Optical Unit" to
install the optical unit.
Now, you have finished with the procedures to replace the encoder or wires.
5-71
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" of the "5.2.3 Removing/Installing the Exterior Panel
and Insertion Unit", and remove the exterior panel and insertion unit.
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the exterior panel and insertion unit.
Now, you have finished with the procedures to replace the tumbler (lower).
5 72
Chapter 5 Disassembly and Assembly
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• Be careful when handling the optical unit not to send a shock wave to it, that is composed
of precision parts.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
It is recommended the insertion unit be removed to let in light in order to work with the inner
part of the equipment, though the insertion unit can be replaced without removing it.
Note
5-73
Chapter 5 Disassembly and Assembly
JP13 JJ14
A
JP61
5 74
Chapter 5 Disassembly and Assembly
Remove the tap plate and the tap plate B from the
Grounding Cable cable bear tie.
• Tap plate (subscan base mount side)
• 1 screw (M3 x 6)
• Snap tie (remove it)
Tie • Grounding cable: 1 hex/Phillips-head screw
(M4 x 8)
• Tap plate B (holding plate mount side)
• 1 screw (M3 x 6)
5-75
Chapter 5 Disassembly and Assembly
D
B A
C
CN11
5 76
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the cable bear.
5-77
Chapter 5 Disassembly and Assembly
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• See "5.2.7 Binding the Grounding Strap (Page 5-18)" to bind a grounding strap in order to
protect the circuit board from damage due to static discharge.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" of the "5.2.3 Removing/Installing the Exterior Panel
and Insertion Unit", and remove the second font back panel.
LMC
Remove the LMD.
• 4 screws (M3 x 6)
Be careful, when removing the LMD, so as not to
LMD damage the connector in the backside that connects it
to the LMC.
5 78
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the second front back panel.
Now, you have finished with the procedures to replace the LMD.
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• See "5.2.7 Binding the Grounding Strap (Page 5-18)" to bind a grounding strap in order to
protect the circuit board from damage due to static discharge.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See "5.6.1 Replacing the LMD (Page 5-78)" to remove the LMD.
CN303 LMD
CN9
5-79
Chapter 5 Disassembly and Assembly
See "5.6.1 Replacing the LMD (Page 5-78)" to install the LMD.
Now, you have finished with the procedures to replace the LMC.
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• Be careful when handling the optical unit not to send a shock wave to it, that is composed
of precision parts.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5- 11)" in "5.2.5 Removing/Installing the Optical Unit" to
remove the optical unit.
Place the removed optical unit in a level and stable place with it kept stood.
5 80
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-14)" in "5.2.5 Removing/Installing the Optical Unit" to
install the optical unit.
Now, you have finished with the procedures to replace the inverter.
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• Be careful when handling the optical unit not to send a shock wave to it, that is composed
of precision parts.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Vinyl sheet (used for covering the light condensing unit
to screen out dust on it)
5-81
Chapter 5 Disassembly and Assembly
5 82
Chapter 5 Disassembly and Assembly
UCN10
UCN7
UCN11
5-83
Chapter 5 Disassembly and Assembly
Now, you have finished with the procedures to replace the photomultiplier tube filter assembly.
5 84
Chapter 5 Disassembly and Assembly
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• Be careful when handling the optical unit not to send a shock wave to it, that is composed
of precision parts.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5- 11)" in "5.2.5 Removing/Installing the Optical Unit" to
remove the optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
See " Installation Procedures (page 5-14)" in "5.2.5 Removing/Installing the Optical Unit" to
install the optical unit.
Now, you have finished with the procedures to replace the hot-cathode tube lamp.
5-85
Chapter 5 Disassembly and Assembly
• Do not touch the erase lamp directly immediately after it is turned on so as not to burn
yourself.
Caution
• Wear glove when working with the lamp. The halogen lamp soiled with dirt or smear of your
hand could be blown out in use.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below is the tool requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Glove
JP57
5 86
Chapter 5 Disassembly and Assembly
Now, you have finished with the procedures to replace the halogen Lamp.
5-87
Chapter 5 Disassembly and Assembly
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• Be careful when handling the optical unit not to send a shock wave to it, that is composed
of precision parts.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
See " Removal Procedures (page 5- 11)" in "5.2.5 Removing/Installing the Optical Unit" to
remove the optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
See "6.5 Adjust Position of Detach Detection Roller/Sensor (Page 6-12)" to adjust the sensor
position.
See " Installation Procedures (page 5-14)" in "5.2.5 Removing/Installing the Optical Unit" to
install the optical unit.
Now, you have finished with the procedures to replace the detach detection sensor (upper).
5 88
Chapter 5 Disassembly and Assembly
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• Be careful when handling the optical unit not to send a shock wave to it, that is composed
of precision parts.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
1 Detach detection unit adjusting jig 2 Vinyl sheet (used for covering the light
(Adjustment block, sensor status detection condensing unit to screen out dust on it)
jig)
See " Removal Procedures (page 5- 11)" in "5.2.5 Removing/Installing the Optical Unit" to
remove the optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
5-89
Chapter 5 Disassembly and Assembly
See "6.5 Adjust Position of Detach Detection Roller/Sensor (Page 6-12)" to adjust the roller
and sensor positions.
See " Installation Procedures (page 5-14)" in "5.2.5 Removing/Installing the Optical Unit" to
install the optical unit.
Now, you have finished with the procedures to replace the detach detection sensor (lower).
5 90
Chapter 5 Disassembly and Assembly
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• Be careful when handling the optical unit not to send a shock wave to it, that is composed
of precision parts.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
See " Removal Procedures (page 5- 11)" in "5.2.5 Removing/Installing the Optical Unit" to
remove the optical unit.
Place the removed optical unit in a level and stable place with the light condensing unit up.
See "6.5 Adjust Position of Detach Detection Roller/Sensor (Page 6-12)" to adjust the roller
position.
See " Installation Procedures (page 5-14)" in "5.2.5 Removing/Installing the Optical Unit" to
install the optical unit.
Now, you have finished with the procedures to replace the detach detection roller.
5-91
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Requirements
The works in this section can be performed using only the standard tools.
Now, you have finished with the procedures to replace the lock mechanism unit assembly.
5 92
Chapter 5 Disassembly and Assembly
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
JJ10
5-93
Chapter 5 Disassembly and Assembly
5 94
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the locking pin unit assembly.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
JJ10
5-95
Chapter 5 Disassembly and Assembly
Brown
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the interlock switch.
5.9.3 Replacing the Noise Filter and the Circuit Protector Unit
This section describes the instructions on how to replace the noise filter and the circuit protector unit
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Wiring band
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
5 96
Chapter 5 Disassembly and Assembly
CIU
Remove the CIU connector (CN5).
CN5 • CN5 (CCN5: cable)
B
A
B
Second Front Back Side
5-97
Chapter 5 Disassembly and Assembly
Black White
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the noise filter and the circuit protector unit.
5 98
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
5-99
Chapter 5 Disassembly and Assembly
• Capacitor
• JJ1A (JP1: cable)
• JP1A (JJ1: cable)
• Resistant Assy
• JP63 (JJ63: cable)
5 100
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the capacitor.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Cautio
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
5-101
Chapter 5 Disassembly and Assembly
5 102
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the resistant Assy
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
5-103
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the halogen power supply.
5 104
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
Important
5-105
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the PCU.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
5 106
Chapter 5 Disassembly and Assembly
(Brown) (Black)
Interlock Switch Digital Power
Supply, etc.
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the interlock relay 1.
5.9.9 Replacing the Standby Power Supply Unit Relay (Interlock Relay 2)
This section describes the instructions on how to replace the interlock relay 2.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
5-107
Chapter 5 Disassembly and Assembly
(Black)
(Blue) Interlock
Digital Power Supply Relay 1, etc.
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the interlock relay 2.
5 108
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
5-109
Chapter 5 Disassembly and Assembly
CN1
5 110
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the standby power supply.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
5-111
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the analog power supply.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
5 112
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the digital power supply.
5-113
Chapter 5 Disassembly and Assembly
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• A transformer weighs about ??kg. When removing or installing the transformer or
transformer unit assembly, be sure to hold it securely so as not to drop it.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Wiring band
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
5 114
Chapter 5 Disassembly and Assembly
Remove the connectors in the below figure to remove the cables secured to the transformer
unit assembly with the wiring band and clamps.
When removing the connector, hold a notch on the connector without pulling a cable. Giving a
strong pull to the cable may cause it to be broken.
Caution
Removing the transformer unit assembly will remove the cables expressed with heavy lines in the figure,
which are kept attached to the unit. Remove any other cable than the above, which is attached to the unit.
JJ3 CN2/JP25
C
JJ2
CN2/PCN2 JP49
Tap Switching A
Connector
A A B B
JJ21
A A
2 Wires at Bottom
JP10 of Interlock Relay 1 First Front Side
• Ties
• A: wiring band (cut them off)
• B: snap ties (cut them off)
• C: snap ties (remove them)
• Transformer cables • Interlock relay 1
• JJ1 (JP1A: cable) • 2 pieces in the lower side (left: brown,
• JP2 (CN2: cable) right: black)
• JJ3 (JP3: cable) • Digital power supply
• JJ21 (tap switching connector) • CN2 (JP25: cable)
JJ21 must be removed from the clasp.
• Digital power supply cooling fan cable
• PCU
• JP49 (JJ49: cable)
• CN2 (PCN2: cable)
• Analog power supply
• Interlock switch
• CN2 (JP27: cable)
• JJ10 (JP10: cable)
• Halogen power supply
• CN1 (HCN1: cable)
5-115
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the transformer.
5 116
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
5-117
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
Now, you have finished with the procedures to replace the power supply cooling fan.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" of the "5.2.3 Removing/Installing the Exterior Panel
and Insertion Unit", and remove the first font back panel.
5 118
Chapter 5 Disassembly and Assembly
1
A
First Front Back Side
5-119
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front back panel.
Now, you have finished with the procedures to replace the cooling fan.
5 120
Chapter 5 Disassembly and Assembly
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• See "5.2.7 Binding the Grounding Strap (Page 5-18)" to bind a grounding strap in order to
protect the circuit board from damage due to static discharge.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" of the "5.2.3 Removing/Installing the Exterior Panel
and Insertion Unit", and remove the first font back panel.
1
A
First Front Back Side
5-121
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front back panel.
Now, you have finished with the procedures to replace the CIU.
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• See "5.2.7 Binding the Grounding Strap (Page 5-18)" to bind a grounding strap in order to
protect the circuit board from damage due to static discharge.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
5 122
Chapter 5 Disassembly and Assembly
See " Removal Procedures (page 5-6)" of the "5.2.3 Removing/Installing the Exterior Panel
and Insertion Unit", and remove the first font back panel.
1
A
First Front Back Side
5-123
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front back panel.
Now, you have finished with the procedures to replace the MDU.
Replace the CF card when it is possibly malfunctioning. In most cases, a malfunction in the CF
card will disable the REGIUS MODEL 110 to establish network connection, resulting in
Important impossibility to perform data backup at this time. The CF card backup is one of the work items
required when installing the equipment, however, backup must be performed whenever any
setting is changed in the REGIUS MODEL 110 for the purpose of servicing or other purpose.
Work Procedures
This section describes the procedures for the works required in order to replace the CF card.
For operating the service tools, see the Installation/Service Manual for REGIUS console.
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
• See "5.2.7 Binding the Grounding Strap (Page 5-18)" to bind a grounding strap in order to
protect the circuit board from damage due to static discharge.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
5 124
Chapter 5 Disassembly and Assembly
If the equipment can communicate with the REGIUS console, back up data in the CF card and
store it in the console in the "Change Circuit Board" screen of a service tool.
Back up the own configuration data (system or JM information) on the REGIUS on the console
on which backup of the CF card data has been performed.
Subsequently, use this REGIUS console to restore the CF card data or configure the equipment (REGIUS
MODEL 110).
Reset the settings in the REGIUS console to default (1:1 connect, post-register)
Network address setting screen
• IP address: 192.168.20.90
• Subnet mask: 255.255.255.0
JOBINFO screen
• Select "JobManager internal, post-register"
CCU INFO screen
• Host name: R170-0001
• Host name (on JobManager): r170-0001
• IP address: 192.168.20.170
PostgreSQL access tool
• c_status: set to "CS#-0001" only
• r_status: set to "r170-0001" only
• relations: set to a single relation between "CS#-0001" and "r170-0001" only
• sys_config: set to "1"
(CS#: "CS1" for CS-1 or CS-3; "CS2" for CS2)
Alternatively you can also initialize the JM settings using a service tool.
Exit the REGIUS console and the equipment and turn each power off.
1
A
First Front Back Side
5-125
Chapter 5 Disassembly and Assembly
CF
Card
Disconnect the equipment and the REGIUS console from the network over the site to establish
the peer-to-peer based connection.
Turn both the REGIUS console and equipment powers on to get them started.
In the "Network Configuration" screen of the ser vice tool, re-set the settings t o the values when
network configuration was set up on the equipment (during operations at the site).
Restore the settings in the REGIUS console that were backed up in Step 2.
Connect the REGIUS console and the equipment to the network over the site.
Make sure that all data was reset to the settings that were made during operations, excluding
each compensation and Config data.
In the "Change Circuit Board" screen of the service tool, restore the data backed up in Step 1
(or during installation/servicing) in the CF card.
No Data to Restore
If data in the CF card cannot be backed up and there is no data backed up during installation/servicing,
perform the rechecking/readjustment procedures as described below:
• Checking the number of read pixels and the read position
• Adjusting the image size and position
• Unevenness calibration
• Sensitivity calibration
For performing each work, see the Installation/Service Manual for REGIUS console.
5 126
Chapter 5 Disassembly and Assembly
Now, you have finished with the procedures to replace the CF card.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
Now, you have finished with the procedures to replace the transporter HP sensor.
5-127
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
5 128
Chapter 5 Disassembly and Assembly
Now, you have finished with the procedures to replace the transporter read sensor.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
3 Wiring band
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
5-129
Chapter 5 Disassembly and Assembly
5 130
Chapter 5 Disassembly and Assembly
A
5-131
Chapter 5 Disassembly and Assembly
Important
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the transporter motor.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
5 132
Chapter 5 Disassembly and Assembly
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" of the "5.2.3 Removing/Installing the Exterior Panel
and Insertion Unit", and remove the first font back panel.
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front back panel.
Now, you have finished with the procedures to replace the back plate absorption d etection sensor.
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Personnel Work Hours
Number
1
5-133
Chapter 5 Disassembly and Assembly
Requirements
The works in this section can be performed using only the standard tools.
Now, you have finished with the procedures to replace the brush (cleaning unit).
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
5 134
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the tumbler (upper).
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" of the "5.2.3 Removing/Installing the Exterior Panel
and Insertion Unit", and remove the first font back panel.
5-135
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front back panel.
Now, you have finished with the procedures to replace the back plate detection unit.
5 136
Chapter 5 Disassembly and Assembly
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble the equipment.
Caution
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
The works in this section can be performed using only the standard tools.
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the exterior panel and insertion unit.
B
A
Second
Front Side B
5-137
Chapter 5 Disassembly and Assembly
A
C
C
• C: screw (M3 x 6)
• D: tapping screw (M4 x 10)
5 138
Chapter 5 Disassembly and Assembly
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the insertion unit and exterior panel.
Now, you have finished with the procedures to replace the cleaning unit.
5-139
Chapter
Adjustment
6
Chapter 6
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Acoustic wave tension meter
Timing Belt
Adjustment method
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you adjust the unit position of the equipment.
Caution
See " Removal Procedures (page 5-6)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to remove the first front panel.
62
Chapter 6 Adjustment
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to
Unit" to install the first front panel.
6-3
Chapter 6 Adjustment
6.2
6.2 Adj
Adjust
ust Rec
Receiver
iver Belt
Belt Tens
ension
ion
Adjust the tension of the
the timing belt for the receiver mechanism
mechanism in the receiver unit.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Acou
Acoust
stic
ic wav
wave
e tens
tensio
ion
n mete
meter
r
Timing Belt
Adjustment method
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you adjust the unit position of the equipment.
Caution
64
Chapter 6 Adjustment
Specified Tension: 44 ± 4 N
value
Confirmation Acoustic wave
wave tension meter
meter
method Input data
• Weight (MASS): 2.5g/m
• Width: 9.0mm
• Span: 507mm
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to
Unit" to install the first front panel.
6-5
Chapter 6 Adjustment
6.3
6.3 Adju
Adjust
stme
men
nt of Justi
ustifi
fie
er Moto
Motor
r
Adjust the justifier (distance
(distance justifier
justifier guide moves to fix the cassette) after
after replacing the justifier
mechanism (justifier motor, justifier guide, justifier belt, etc.).
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
Adjustment method
• Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you disassemble/assemble
disassemble/assemble the equipment.
Caution
• When operating inside the equipment with interlock released and power ON, be aware
against the electrification and pinching.
66
Chapter 6 Adjustment
6-7
Chapter 6 Adjustment
Confirm the step in the justifier guide 2 while the cassette is fixed with the justifier guide.
If the left edge of the justifier guide 1 is between the position of the A and B of the justifier guide 2, it is
within the specification, and there is not need for adjustment of the current justifier .
Go to Step 11 if you do not need to change the Amount of Justification.
Measur
Measureme
ement
nt Step betwee
betweenn the
the justi
justifie
fierr guide
guide 2
and the justifier guide 1 when the
standard cassette is fixed by
justifier mechanism
mechanism
Specified 2 ± 0.3 mm
value
Justifier Guide 2
Justifier Guide 1
1.7mm
2.3mm
Justifier Guide 2
Justifier Guide 1 A B
3. Click the
the [Positio
[Position
n of Justifica
Justification]
tion] button
button..
4. Confirm
Confirm the step
step of the
the justifier
justifier guide
guide 2 again.
again.
Repeat until the step come within the specified value.
68
Chapter 6 Adjustment
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the first front panel.
6-9
Chapter 6 Adjustment
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
No. Tool
1 Acoustic wave tension meter
Wire
Retaining Plate
Wire
Adjustment method
Be sure to turn off the power supply circuit breaker and unplug the power cable from the
equipment whenever you adjust the unit position of the equipment.
Caution
See " Removal Procedures (page 5-6)" of the "5.2.3 Removing/Installing the Exterior Panel
and Insertion Unit", and remove the second font back panel.
6 10
Chapter 6 Adjustment
Caution
Specified Tension: 30 ± 5 N
value
Confirmation Acoustic wave tension meter
method Input data
• Weight (MASS): 1.4 g/m
• Width: 1.0 mm
• Span: 555 mm
See " Installation Procedures (page 5-8)" in "5.2.3 Removing/Installing the Exterior Panel and
Insertion Unit" to install the second front back panel.
6-11
Chapter 6 Adjustment
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
Bottom Detach
Top Roller Support Plate Detection Sensor
Adjustment block
Reference Plane
A B C D
6 12
Chapter 6 Adjustment
To USB Connector
Detach Detection
Sensor Top
Detach Detection
Sensor Bottom 1
Sensor status detection jig will display the status of the sensor with the lamp by directly connecting it to
the detach detection sensor.
No. Function
1 Display the status of the connected detach detection sensor.
• Light on: ON (transparent)
• Light off: OFF (opaque)
2 It will light up on power ON.
• It has a buzzer that will go on when ON is detected on both sensors. It will be in same
condition and the buzzer will sound when the sensors are not connected, so if you do want
Note
it to buzz when connecting the cables, connect the sensor cables before connecting the
USB cable.
• You can switch the buzzer ON or OFF by using the built-in switch.
Adjustment method
See " Removal Procedures (page 5- 11)" in "5.2.5 Removing/Installing the Optical Unit" to
remove the optical unit.
6-13
Chapter 6 Adjustment
Bottom Side Turn the roller and confirm that the roller does not
touch A of the adjustment block in the center part.
Continue with the adjustment of the sensor position.
See " Installation Procedures (page 5-14)" in "5.2.5 Removing/Installing the Optical Unit" to
install the optical unit.
6 14
Chapter 6 Adjustment
If the purpose is just to confirm the press down, it can be done by using the step operation
(sequence of operation from insertion to eject of the cassette) in the service tool. See "4.4
Note
Confirming by Step Operation (Page 4-8)" for the procedure to operate the step operation.
Work outline
Listed below are the number of people and the rough standard of work hours required for performing the
works described in this section.
Requirements
Shown below are the tools requiring to be prepared in addition to the standard tools before performing the
works in this section.
Adjustment method
When operating inside the equipment with interlock released and power ON, be aware against
the electrification and pinching.
Caution
6-15
Chapter 6 Adjustment
5 5.5mm
OK NG Appropriate
6 16
Chapter 6 Adjustment
6-17
Chapter 6 Adjustment
6 18
Chapter
Periodic Maintenance
7
Chapter 7
See "7.2 Maintenance Performed Annually (Page 7-3)" for the maintenance procedure.
72
Chapter 7 Periodic Maintenance
Requirements
Following are the supplies and tools required in addition to the standard tools before performing the works
in this section.
7.2.1 Workflow
Following are the flow of the maintenance performed annually.
Item Description
Power OFF Turn the power supply circuit breaker OFF and unplug the power cable
and the Ethernet cable.
See "7.2.2 Power OFF (Page 7-5)" for description.
Secure the maintenance Move the equipment to a place capable of performing the maintenance.
space See "7.2.3 Secure the Maintenance Space (Page 7-6)" for description.
Attachment of exterior Remove the exterior panels and the insertion unit to access the
panels and the insertion maintenance area.
unit See "7.2.4 Removal of Exterior Panels and Insertion Unit (Page 7-7)" for
description.
7-3
Chapter 7 Periodic Maintenance
Item Description
Cleaning brush Clean the brush (cleaning unit, eraser unit, and toppling prevention block)
and the magnet shaft.
Check for fallen foreign
Also, confirm if any foreign object has fallen into the equipment.
objects
See "7.2.5 Cleaning Brush and Check for Fallen Foreign Objects (Page
7-9)" for description.
Cleaning cassette Clean the surface of the magnet on the cassette absorption plate.
absorption magnet See "7.2.6 Cleaning Cassette Absorption Magnet (Page 7-10)" for
description.
Greasing transporter lead Apply grease to the transporter lead screw unit and the transporter motor
screw unit unit assembly gear mechanism unit.
See "7.2.8 Greasing Transporter Lead Screw Unit and Transporter Motor
Greasing transporter motor
Unit Assembly Gear Mechanism Unit (Page 7- 12)" for description.
unit assembly gear
mechanism
Greasing justifier motor unit Apply grease to the justifier motor unit assembly gear mechanism unit.
assembly gear mechanism See "7.2.10 Greasing Justifier Motor Unit Assembly Gear Mechanism
(Page 7-13)" for description.
Attachment of exterior Attach the removed exterior panels and insertion slot unit.
panels and the insertion See "7.2.11 Attachment of Exterior Panels and Insertion Unit (Page 7-
unit 14)" for description.
Move to the installed Move the equipment back to the installed location if it was moved.
location See "7.2.12 Move to the Installed Location (Page 7-16)" for description.
Power ON Connect the Ethernet cable and power cable and turn ON the power.
See "7.2.13 Power ON (Page 7-16)" for description.
Maintenance finished
74
Chapter 7 Periodic Maintenance
"operation" Switch
7-5
Chapter 7 Periodic Maintenance
Over 600 mm Over 600 mm Fix the equipment so it will not move using the
adjuster (4 location) after moving it.
76
Chapter 7 Periodic Maintenance
1
A
First Front Back Side
7-7
Chapter 7 Periodic Maintenance
This completes the procedure to remove the exterior panels and the insertion unit.
Go to "7.2.5 Cleaning Brush and Check for Fallen Foreign Objects (Page 7-9)" and clean the brush.
78
Chapter 7 Periodic Maintenance
Be sure to turn OFF the power supply circuit breaker and unplug the power cable from the
equipment whenever the maintenance is performed.
Caution
This completes the cleaning of the brush and confirmation of the foreign objects.
Go to "7.2.6 Cleaning Cassette Absorption Magnet (Page 7-10)" and clean the surface of the magnet
surface of the cassette absorption plate.
7-9
Chapter 7 Periodic Maintenance
Be sure to turn OFF the power supply circuit breaker and unplug the power cable from the
equipment whenever the maintenance is performed.
Caution
7 10
Chapter 7 Periodic Maintenance
Be sure to turn OFF the power supply circuit breaker and unplug the power cable from the
equipment whenever the maintenance is performed.
Caution
Important
7-11
Chapter 7 Periodic Maintenance
7.2.8 Greasing Transporter Lead Screw Unit and Transporter Motor Unit
Assembly Gear Mechanism Unit
Apply grease to the transporter lead screw unit and the transporter motor unit assembly gear mechanism
unit.
Be sure to turn OFF the power supply circuit breaker and unplug the power cable from the
equipment whenever the maintenance is performed.
Caution
Important
Transporter Motor
Unit Assembly
Gear Mechanism
7 12
Chapter 7 Periodic Maintenance
This completes the greasing the transporter lead screw unit and the transporter motor unit assembly fear
mechanism unit.
Go to "7.2.9 Greasing of Release Shaft Holder (Page 7-13)" and apply grease to the release shaft holder.
Be sure to turn OFF the power supply circuit breaker and unplug the power cable from the
equipment whenever the maintenance is performed.
Caution
This completes the greasing procedure for the release shaft holder.
Go to "7.2.10 Greasing Justifier Motor Unit Assembly Gear Mechanism (Page 7-13)" and apply grease to
the justifier motor unit assembly gear mechanism.
Be sure to turn OFF the power supply circuit breaker and unplug the power cable from the
equipment whenever the maintenance is performed.
Caution
7-13
Chapter 7 Periodic Maintenance
7 14
Chapter 7 Periodic Maintenance
4
A
First Front Back Side
This completes the attachment procedure of the exterior panels and the insertion unit.
Go to "7.2.12 Move to the Installed Location (Page 7-16)" and move the equipment back to the installed
location.
7-15
Chapter 7 Periodic Maintenance
7.2.13 Power ON
Connect the Ethernet cable and power cable to the equipment and turn ON the power.
7 16
Chapter
Appendix
8
Chapter 8
1
2
3 4
82
Chapter 8 Appendix
1
8-3
Chapter 8 Appendix
2
84
Chapter 8 Appendix
1
2
3
[Erase Action] Move the holding plate to the home position with erase action.
8-5
Chapter 8 Appendix
1
Current values right after the "Others" panel was displayed are in the "Language" and
"Volume".
Important
To change the displayed language or the speaker volume, see " Setup Procedure for Reader
Parameter (page 8-6)".
Important
86
Chapter 8 Appendix
The value of the last confirmation performed will be set as a parameter. Always perform the
confirmation when changing the setting.
Important
1
Current values right after the "Adjustments" panel was displayed are in the "Amount of
Justification" and "Pressing Amount".
Important
8-7
Chapter 8 Appendix
Adjustment Procedure
• See "6.3 Adjustment of Justifier Motor (Page 6-6)" for the Amount of Justification procedure for the
justification.
• See "6.6 Adjustment of Pressing Amount (Page 6-15)" for the Pressing Amount procedure for the
pressing.
1
Operation Procedure
• See "4.4 Confirming by Step Operation (Page 4-8)" for the operation procedure of the [Mechanical
Sequence].
• See "4.5 Confirming the Status of the Sensors (Page 4-17)" for the operation procedure of the
[Sensors].
88
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Chapter 8 Appendix
CN6
CN7
CN5
CN3
CN1
CN4
CN9 CN2
CN11
CN8
8-11
Chapter 8 Appendix
CN1 CN11
CF
CN13
CN5
8 12
Chapter 8 Appendix
CN8
CN401
CN2
CN7
CN1
CN6
CN302
CN4
CN301
CN402
CN5
8-13
Chapter 8 Appendix
CN1
CN2
8 14
Chapter 8 Appendix
12121231234567
Cassette sizes that can be used on the equipment are 00 - 06 and 09.
Important
Note
8-15
Chapter 8 Appendix
Before using the acoustic wave tension meter, always read and understand the Operation
Manual for the acoustic wave tension meter.
Caution
8 16