01 GB

Performance
and Efficiency
Compressed air management system

Superior control solutions SmartAir Master

 Efficiency. Performance.
Monitoring.

Great energy saving potential Standard

compressed air
station without
Energy management is crucial for all compressed air users, as
SmartAir control
the highest cost factor of a compressor is the energy to run it.
Over a period of five years, energy accounts for roughly 80%
of the total costs. Maintenance
and
However, this high percentage of energy use also means that Service Costs
there is potential for high cost savings. Investment Energy
YS
N E R G AV I N G
Costs
E S
Compressed air systems typically comprise of multiple
compressors delivering air to a common distribution system.
The combined capacity of those machines is generally greater
than the maximum site demand.
Installation SmartAir
controlled
With CompAir's advanced demand responsive sequencer compressed
SmartAir Master, the efficiency of compressor stations with up air station
to twelve compressors including downstream equipment can
be maximised. Apart from the energy savings, the compressed
air management system also contributes to decreased
downtime, optimum performance, service and monitoring and
Up to 35% energy savings can be achieved by implementing a
ultimately leads central SmartAir Master multi compressor controller.
to increased
plant productivity.
A profitable investment
•H
 armonises the workload of up to 12 fixed or regulated
speed compressors
• E liminates energy waste by tightening the network pressure
to the narrowest pressure band
• E qualises the running hours for economic servicing and
increased uptime

2
 “ Every 1 bar pressure reduction in
the system reduces the energy

”
consumption by about 7%.

The powerful control tool

The touchscreen display allows plant managers a
comprehensive overview of the complete system including
downstream equipment to help improve the complete
network performance.

A modern set-up assistant guarantees a short set-up time by

guiding the user through the process.* All input parameters
are individually confirmed ensuring each setting is correct.

The additional help function gives access to connection

diagrams and controller settings.

Convenient operation
CompAir's state-of-the-art SmartAir Master compressed air
management system has been designed and developed with
focus on operator convenience and ease of installation. Thanks
to the graphical presentation, the sequencer is very user-
friendly and is operated via the intuitive touch-screen panel.
The home page gives a clear overview of the compressed
air station.

•N
 etwork pressure, pressure range and compressed
air consumption
• Individual status display of each compressor connected
• F ault and warning message for each compressor listed along
with the exact time and date in plain text fault memory
• Operating and load hours of every individual compressor

*Up to 17 language settings available

3
 In-depth control,
detailed monitoring

Versatile control functions
The SmartAir Master sequencer calculates the system demand
and selects the most suitable compressor combination to
meet exactly the plant requirements , which in turn offers
significant energy savings.
All performance characteristics are logged on the integrated
SD card providing further analysis options of the
system performance.
Characteristics of each compressor

Unlike conventional control systems, further equipment such

as dryers, filters and condensate drains can be included,
ensuring the complete compressed air system works at
optimum performance.

Diagram display

4
The power of visualisation
Remote monitoring and visualisation
Several options are available for system data to be viewed at remote locations including the internet.
SmartAir Master Connectivity
1 The complete air installation can be monitored via field
bus. These features include warning indication,
compressor shutdown warning and maintenance
scheduling. An easy connection to a Profibus or
ModBus-RTU network is ensured.
PROFIBUS
1 2
ModBus RTU
Compressors
(controlled and monitored via RS 485 interface)
2 Via LAN network the complete compressed air
installation can be visualised. An unlimited number of
users can access the online visual display system via
the optional webserver module without any loss in
speed. The users can visualise selected data of the
compressor system via PC. Email messaging ensures
automatic notification of faults, warnings and statistics.
Webserver Module for
easy “Email Messaging”
Visualisation
Dryers Filters & Condensate Drains
(monitored via Digital Input)
5
 Economic
control solution

Advanced Microprocessor Technology

Safe and fast exchange of large amounts of data is ensured by large memory capacity using the latest microprocessor technology.

• Easy installation • User-friendly operation

• Low investment costs • Detailed management reports
• Up to 35% energy savings •A
 ll CompAir controllers can be connected without
extra hardware
• Reduced downtime

SmartAir Master connectivity

Al-1 Line pressure sensor

Analog input
Al-2 Programmable option to one additional - 2nd line pressure sensor
- Volume flow sensor
function: - Temperature sensor
- Dew point sensor
RS485-1 CompAir controllers

RS485-2

DELCOS DELCOS Pro DELCOS 3100 DELCOS XL

RS485-3 1000 All series All series All series
(three options on
Digital input SD customer side)
DI-1..3 card Non-CompAir Compressors
Digital output
DO-1..2
Compressor Compressor
module (STD) module (VSD)
PROFIBUS Webserver module ModBus-RTU Extension for fixed speed for variable speed
module (Visualisation) module compressors compressors
230V/50-60Hz 230V/50-60Hz
110V/50-60Hz 110V/50-60Hz
Digital input DI-1..8
Digital output DO-1..2
Analog input AI-1..2

6
CompAir SmartAir Master -
Technical Data
Electrical connection EMC Conformity

System 1~/N/PE Emissions DIN EN 610000-6-3

Voltage 110/230V +/-10% 50/60 Hz Interface suppression DIN EN 610000-6-2

Display Housing
Colour graphics display with touch Dimensions (W x H x D) 380 x 300 x 155 mm
Type
function
Screen Size 5, 7” Design Steel plate housing

Interfaces Type of protection IP54

Analogue inputs 2 Weight 11kg

Digital inputs 3 Scope of supply

Relay outputs 2 - SmartAir Master including cable glands

- Network pressure sensor
Memory card
- Set of plugs for connecting to compressor controllers
Type SD card
- SD card
Connection for compressors - Documentation
Quantity max. 12 compressors Options

Interface RS485 For connecting fixed speed

Compressor module (STD)
compressors
Distance from
max. 1200m For connecting variable speed
SmartAir Master Compressor module (VSD)
compressors
Customer interface For extending the
Extension module
programmable inputs / outputs
Interface RS485
For connection to a PROFIBUS
PROFIBUS module
Distance from network
max. 1200m
SmartAir Master
Webserver module For visualising via LAN
Protocol ModBus-RTU or PROFIBUS (optional)

Permissable ambient temperatures

Operations 0 to 55˚C

Storage -25 to 75˚C

7
Global experience ‒
truly local service

With over 200 years of engineering excellence, the

CompAir brand offers an extensive range of highly
reliable, energy efficient compressors and accessories
to suit all applications.
An extensive network of dedicated CompAir sales
companies and distributors across all continents provide
global expertise with a truly local service, ensuring our
advanced technology is backed up with the right support.
As part of the worldwide Gardner Denver operation, CompAir has consistently been at the forefront of compressed air systems
development, culminating in some of the most energy efficient and low environmental impact compressors on the market today,
helping customers achieve or surpass their sustainability targets.

CompAir compressed air product range

Advanced Compressor Technology
Lubricated
• Rotary Screw
> Fixed and Regulated Speed
• Piston
• Portable
Oil-Free
• Water Injected Screw
> Fixed and Regulated Speed
• Two Stage Screw
> Fixed and Regulated Speed
• Piston
• High Speed Centrifugal - Quantima®
Complete Air Treatment Range Value Added Services
• Filter • Professional Air Audit
• Refrigerant and Desiccant Dryer • Performance Reporting
• Condensate Management • Leak Detection
• Heat of Compression Dryer
Leading Customer Support
• Nitrogen Generator
• Custom Engineered Solutions
Modern Control Systems • Local Service Centres
• CompAir DELCOS Controllers • Genuine CompAir Parts
• SmartAir Master Sequencer and Lubricants
CompAir policy is one of continuous
improvement and we therefore reserve the
right to alter specifications and prices
without prior notice. All products are sold
subject to the Company’s conditions of sale.
645GB 09/14

www.compair.com sales@compair.com

CompAir is a brand of Gardner Denver Your Ultimate Source for Vacuum and Pressure