BMK Carro Superior

Technical Information
LTM 1100- 4.1 from Crane No. 063 449

Outline of the components with identification (BMK)
BMK components
SUPERSTRUCTURE
OW-02
Customer service-Technical Documentation LWE • lweend2
Superstructure Superstructure
contents 1 contents 2
Cab instruments: 3 Engine control unit LH ECU UP/CR ............................................................... 30

Liccon monitor, pedals .................................................................................... 3 Charge air and coolant temperature sensor ................................................... 31
Left master switch ........................................................................................... 4 Charge air pressure sensor ........................................................................... 32
Right master switch ........................................................................................ 5 Ventilation flap in intake air (optional) ............................................................ 33
Roof console ................................................................................................... 6 Cooling water level sensor ............................................................................. 34
Fuel tank sensor ........................................................................................... 35
Crane cab: 7
Wiper system, radio system ........................................................................... 7 Pressurized air system: 36
Heating, auxiliary heater .................................................................................. 8 Air dryer, cab platform ................................................................................... 36
Auxiliary heating ............................................................................................. 9 Turntable locking mechanism, boom direction ............................................... 37
Switch box: 10 Hydraulic turntable: 38

Slewing frame - fuses .................................................................................... 10 Hydraulic pump overview ............................................................................... 38
Slewing frame - relays ................................................................................... 11 Hydraulic component overview ....................................................................... 39
CAN and LSB subscribers ............................................................................ 12 Measuring connection plate overview ............................................................. 40
EMERGENCY OPERATION without LICCON system - X emerg. connector .. 13 Main control block with one hoist gear .......................................................... 41
EMERGENCY OPERATION without LICCON system - Operation ................. 14 Main control block with hoist gear 2 .............................................................. 42
EMERGENCY OPERATION without LICCON system - Resistors ................. 15 Main control block-pressure staging valves and pressure sensor ................... 43
Terminals, voltage converters ......................................................................... 16 Temperature sensor hydraulic oil ................................................................... 44
Winch 1 and 2 - gear cam limit switch .......................................................... 45
Electric slewing platform: 17 Winch 1 and 2 - brake actuation .................................................................... 46
Battery box ................................................................................................... 17 Auxiliary load ................................................................................................ 47
Slewing gear - actuation, slewing angle indicator ........................................... 48
Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD) 18
Slewing gear - brake ..................................................................................... 49
Right side view of engine ............................................................................... 18
Luffing gear ................................................................................................... 50
Plug-in pumps ............................................................................................... 19
Ballasting ...................................................................................................... 51
Fuel temperature sensor ............................................................................... 20
Fuel preliminary filter unit .............................................................................. 21
Left side view of engine ................................................................................. 22
Coolant temperature ...................................................................................... 23
Top view of engine ......................................................................................... 24
Frontal view of engine .................................................................................... 25
Speed sensor ................................................................................................ 26
Oil pressure sensor ....................................................................................... 27
Right installation view .................................................................................... 28
Radiator fan drive, air filter underpressure ...................................................... 29
LTM 1100- 4.1 - Superstructure for Crane No. 063 449 • BMK - component overview - OW 1 -
Superstructure Superstructure
contents 1 contents 2
Turntable, general: 52
Central lubrication system ............................................................................. 52
Lighting turntable ........................................................................................... 53
Telescopic boom: 54
Cable drums, angle and length sensors ......................................................... 54
Boom head ................................................................................................... 55
Tele pinning ................................................................................................... 56
Tong pinning .................................................................................................. 57
Hydraulic folding jib: 58

Actuation ...................................................................................................... 58
Right angle sensor and limit switch ............................................................... 59
Hydraulic components ................................................................................... 60
Special equipment: 61
Dolly (trailer for boom transport, USA) ........................................................... 61
Air conditioning system ................................................................................. 62
Index A to R 63
Index S to Z 64

Cab instruments:
Liccon monitor, pedals
H105 H101 H102

Charge Charge Preglow
monitoring monitoring indicator
indicator indicator Chassis
Superstructure Chassis
H106 S103 S104

B30 Chassis foot B19 B29 Preglow Ignition Ignition
brake Gas pedal indicator switch switch
Converter, (pneumatic) Gas pedal Chassis Superstructure
0-25° / 200-500 mA Chassis Superstructure Superstructure
Foot brake with freely 0° = 4 mA (on ECU)
rotating slewing gear 25° = 20 mA 0° = 4 mA
25° = 20 mA
Cab instruments:
Left master switch
Master switch for crane

with 1 hoist gear
S401
Left master switch 2
CPU1, LSB 2 address 9

with 2 hoist gears
S421
Tilt cabin UP
H423
Feedback S420
“Slewing gear brake Parking brake
released“ Slewing gear
1 = Brake released
S425
Tilt the cab DOWN
S424
Luff up at
overload
S428 S427
rear axle steering rear axle steering
Left steering direction Right steering
direction

Cab instruments:
Right master switch

with 1 hoist gear
S301
Master switch 1, right

with 2 hoist gears
S321 S322
Indicators
L/0/R Preselection
Tele luffing /
Folding jib luffing
S320
Vehicle
parking
brake,
1 = open S323
Shut-off
S324 „Acoustic
Engine stop, through warning“
I/O module and CAN
on ECU UP/CR
S325 S326
Button, gear selection Direction of
1, 2, 3, 4 when driving travel
superstructure F/N/R
S327 S328
Front axle steering Front axle steering
Left steering direction Right steering
direction S322
Preselection
Tele luffing /
Telescoping /
Folding jib luffing
Cab instruments:
Roof console
H633 H619
b 0023105 h
YE YE
* * * * * * * *
P655 S652 S648 S644 S640 S636 S632 S628 S624

S654 S650 S646 S642 S638 H634 S626
Webasto
SO
-K651 -K652
S618 H616 S612 S608 S604 K651 K652

S614 S610 S606 S602 P656 H660
-H616...Indicator / Central lubrication “ON” -S604...Turntable locking -S632...Auxiliary heater “ON” / “OFF”
-H619...Gripper spur switch indicator (emergency operation) -S606...Windscreen washer, roof -S636...Air conditioning system “ON” / „OFF“
-H633...Indicator / Air conditioning “ON” -S608...Windscreen wiper / wipe wash / roof -S638...Work headlight, roof / towards the front
-H634...Indicator / Auxiliary heater “ON” -S610...Windscreen wiper / front -S640...Winch lighting
-H660...Buzzer, ballast in end position -S612...Windscreen wiper / wipe wash / roof -S642...Work headlight, roof / towards the rear
-S614...Parking light / parking light + driving light -S644...Work headlight articulated piece 70W
-K651...Interval relay, windscreen wiper motor / front -S618...Roof console EMERGENCY STOP for -S646...Work headlight articulated piece 42W
-K652...Interval relay, windscreen wiper motor / roof superstructure diesel engine -S648...Work headlight control operation
-S624...Unpin cylinder / Unpin tele ->Manual op. -S650...Rotating beacon flash “ON“ / “OFF“
-P655...Diesel engine operating hours counter -S626...Manual pressure boost -S652...Extend/contract cab platform
-P656...Auxiliary heater preselect clock -S628...Lifting, luffing, telescoping, turning -S654...Instrument panel illumination
-S602...Ballasting “RAISE“/ “LOWER“ in emergency operation without Liccon

Crane cab:
Wiper system, radio system
M3
Wiper motor
Front windshield
S84*
EMERGENCY
STOP cab for
superstructure
B25 diesel engine,
Loudspeaker,
right
M4
Wiper motor
roof B26
Loudspeaker,
left
behind
operator seat
X519
Electrical socket
24V
Cab
H95
Radio
M7 M6
Front windows Roof windows
washing pump washing pump
Crane cab:
Heating, auxiliary heater
X298
Socket
overload cut Cab from below
out for
ventilator cab
Mechan. S89 S90

Recirculated Stage switch, Heater switch, cab
S83 Y28 M9
air / fan hot/cold Thermal switch, Water circulation, Circulating
fresh air heat exchanger Water circulation 0 = Engine and cab, pump
adjustment 1 = Engine water

Crane cab:
Auxiliary heating
Y139
Diesel
Metering pump
Auxiliary
heating
40R at 20 °C
A1 Water A2
Control unit circulation Heater
SG 1577 pump Thermo 90S
Switch box:
Slewing frame - fuses
AF1 -F1 to F6
AF2 -F7 to F12
AF3 -F13 to F18
AF4 -F19 to F24
AF5 -F25 to F30
AF6 -F31 to F36
AF7 -F37 to F42
AF8 -F43 to F48
AF9 -F49 to F54
S81
Key switch
Emergency
operation with
X49 LICCON
Electrical socket 24V

Switch box:
Slewing frame - relays
A50
Diode and varistor
board
X56
K51 K52 K53 K54 K55 K56 K57 K58
K59 K61 K62

X57 XNOT
X54 X55
X52 X53
X50 X51
K11 K12 K13 K14 K15 K16 K17 K18
K19 K20 K21 K22 K23 K24 K25 K26
K27 K28 K29 K30 K31 K32 K33 K34
K35 K36 K37 K38 K39 K40 K41 K42
Switch box: EP0 EP1 EP2

CAN and LSB subscribers Input circuit board, Input circuit board, Input circuit board,
CPU0, LSB1 CPU1, LSB2 CPU2, LSB3
A14
Resistor carrier, 120
K1 Ohm CAN terminating
Control ON resistor I/O module 6
I / O module connector:
X665 X661
X664
X662 X663
X70 X71 X72
NT CU0 CPU1 CPU2
Power CPU 0 CPU 1 CPU 2
supply unit

Switch box:
EMERGENCY OPERATION without LICCON system - X
emergency connector
-XNOT
X56
-X51
1
-X52
2
-X53
-X54
X57 XNOT
-X55
X54 X55
Plug, Plug,
EMERGENCY EMERGENCY
OPERATION OPERATION
Telescoping Turning
X52 X53
Plug, Plug,
EMERGENCY EMERGENCY
OPERATION OPERATION
Hoist gear 2 Luffing
X50 X51
Plug,
EMERGENCY
OPERATION
Hoist gear 1
Switch box: Switch in instrument panel, roof

EMERGENCY OPERATION without LICCON system - Operation H619
Cylinder in position
Superstructure cab roof

console
SCHWENKRAHMEN ARMATURENBRETT DACH

SCHALTSCHRANK -H619 /17.6
NOTBETRIEB OHNE LICCON
-X56
S628
Luffing,-S628 /17.5
-S626 /17.5
S624
Tele off/on, S626
-S624 /17.5
II: Unpin tele
BETRIEBSART RELAISTRØGER SCHALTSCHRANK KRANFUNKTION
-XNOT
rotating, Manual pressure 0: Pin tele/cyl.
-X57
-XNOT IN STECKER : S628
-S622 Hoist gear boost I: Unpin cylinder
-X51 <= II
1 -X51
-XNOT <= I
-XNOT
-X54 -X55
-X52 -X53
-X52 <= II -X50 -X51
2 -X52
-XNOT <= I
-XNOT
-X52
-X53
-X54
-X55
-X51
1
2
-X53 <= II
-X53
-XNOT <= I
S624
II => II : TELE ENTBOLZEN NUR WENN S626
-X54 <= II ZYLINDER
: TELE VERBOLZEN , VERBOLZT
-X54 0 0
ZYLINDER VERBOLZEN
-XNOT <= I <=
I => I : ZYLINDER ENTBOLZEN
MANUELLE
DRUCKAUFSCHALTUNG
-X55 <= II
-X55
-XNOT <= I =>
H619
ZYLINDER IN POSITION

Switch box:
EMERGENCY OPERATION without
LICCON system - Resistors
R50 R51 R52 R53 R59

Preresistor 30 R, Preresistor 30 R, Preresistor 30 R, Preresistor 47 R, Potentiometer 68R,
In EMERGENCY In EMERGENCY In EMERGENCY In EMERGENCY Adjustment of speed
OPERATION OPERATION OPERATION OPERATION for telescoping, turning, luffing and
Hoist gear Luffing Telescoping and turning Hydraulic pump raising in EMERGENCY OPERATION
Switch box:
Terminals, voltage converters
X44 X46 A15

Terminal Terminal Resistormodule with
strip strip varistor for Y17
T50
Transformer,
24V / 12V - 4A
Radio
X2 X4 X6 X8 X10 X12 X14 X16 X18 X20 X22 X24 X26 X28 X30 X32 X34 X36 X38 X40
X1 X3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 X25 X27 X29 X31 X33 X35 X37 X39

Electric slewing platform:

Battery box
G2
12V battery
G3
12V battery
S1
Main battery
switch
F63 K2
Fuse 100A, Heat flange
Heat flange relay (diesel
(after main switch) engine cold
start
F62 equipment)
Fuse 50A,
Battery + 30
(after main switch)
F61 AF11 AF25

Fuse 50A, Fuse link -F145 to F150
Battery + D30
Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)

Right side view of engine
Fuel Engine control unit
fine filter LH-ECU UP/CR
Manual
fuel pump for
bleeding
End control valve

Fuel Oil pressure
preliminary filter adjustment
unit
Fuel
delivery pump
M750
Starter motor


Plug-in pumps
Bank A Bank B
A1 A2 B1 B2
Zündfolge: 1-3-4-2
Y711 Y712 Y713 Y714

Solenoid valve, Solenoid valve, Solenoid valve, Solenoid valve,
plug-in pump plug-in pump plug-in pump plug-in pump
Bosch cylinder 1 cylinder 2 cylinder 3 cylinder 4
Plug-in pump Note:
UP xxx For optimum power
adjustment, the engine
control unit must be notified
of this „tolerance class code“
via a diagnostic tool (e.g.
DCDesk or Classify) when a
plug-in pump is being
replaced.

Fuel temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹)

-30 27000 28350 2565 0
-20 15410 16207 14613
0 5876 6120 5633
KRAFTSTOFFTEMPERATUR 20 2492 2573 2411
40 1171 1213 1128
-30...130³C 60 593,5 619,1 568
=M+M 80 321,4 337,2 305,7
-B709 100 186 196,2 175,9
-B709 /56.2
R 120 112,3 119 105,6
0...5K 130 89 94,5 83,5
=M+M OUT GND
-B709.X 1 2
B709
Fuel temperature sensor
=M+M =M+M
-A750.X1 52 -A750.X1 38
TI4 GND TI4

/32.1 /32.1
MOTOR-ECU MOTOR-ECU
KRAFTSTOFFTEMPERATUR KRAFTSTOFFTEMPERATUR
SIGNAL MASSE


Fuel preliminary filter unit
DIESEL WASSER
4,57 V 3,97 V
-B710 /56.2
WASSERSENSOR (WS)
Water sensor
=M+M
-B710 WASSER IM
12K
KRAFTSTOFF
=M+M
-B710.X 1 2 3
B710
Sensor
„Water in fuel“
=M+M =M+M =M+M
-A750.X1 57 -A750.X1 53 -A750.X1 39
E700
POWER PS1 TI5 GND TI5
/32.1 /32.1 /32.1 X272
MOTOR-ECU MOTOR-ECU MOTOR-ECU
Fuel pre-heating
WASSERSENSOR WASSERSENSOR WASSERSENSOR (filter heating)
VERSORGUNG SIGNAL MASSE 28.4V / 200W

Left side view of engine
Compressed air
compressor
Oil cooler
bypass
valve
Oil cooler
Exhaust gas
turbocharger
Oilpump
G750
Generator
Coolant drain plug


Coolant temperature
B708
Coolant
temperature sensor
KÛHLWASSERTEMPERATUR
-30...130³C
=M+M
-B708
-B708 /56.2
R -B70
0...5K
=M+M OUT GND
-B708.X 1 2
Coolant temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹)

=M+M =M+M -30 27000 28350 2565
-20 15410 16207 14613
0
-A750.X1 51 -A750.X1 37 -A
TI3 GND TI3 ³C 0 5876 6120 5633
/32.1 /32.1 38 LADELUFT
20 2492 2573 2411
MOTOR-ECU MOTOR-ECU
KÛHLWASSER KÛHLWASSER K 85 KÛHLWASSER

40
60
1171
593,5
1213
619,1
1128
568
TEMPERATUR TEMPERATUR 80 321,4 337,2 305,7
TEMPERATUR 100 186 196,2 175,9
120 112,3 119 105,6
130 89 94,5 83,5

Top view of engine Injection nozzle Claw
Pressure pipe with
union nut
Oil separator with

overpressure and
underpressure valve
<= Direction of travel
Cylinder 1 at
flywheel side


Frontal view of engine Oilfilter Oilfilter
Air intake pipe

with heat flange
Thermostat
housing
Coolant pump
G750
Generator
Drain hose from

coolant pump
equalizing hole

Ust.max=10,8V
Speed sensor Signal and wiring
diagram of Hall
sensors B711, B712
and B713
Ust.min=1,1V
0V
0,3-16000Hz
M+M n
711
M+M GND SIGNAL U+
11.X 1 2 3
B711
Speed sensor 1 on flywheel
(Hall sensor)
• The speed and the crank

angle are determined via the
speed sensor.
• These values are required
for correct actuation of the
solenoid valves at the plug-
in pumps (start and duration
of injection).
B713
Camshaft sensor
(Hall sensor),
• The camshaft sensor is used
to detect „Cylinder 1 TDC“
Turning direction position.
B712
Speed sensor 2 on flywheel
(Hall sensor)


Oil pressure sensor
B701
Oil pressure sensor
0 - 10 bar / 0.5 - 4.5 V
ÚLDRUCK
0-10bar
=M+M p
-B701
-B701 /56.2
U
0,5-
=M+M GND 4,5V IN+
-B701.X 1 2 3
=M+M =M+M =M+M

-A750.X1 35 -A750.X1 49 -A750.X1 63
GND A13 A13 (0..5V) REF2 (A13)

/32.1 /32.1 /32.1
ÚLDRUCK ÚLDRUCK ÚLDRUCK

MASSE SIGNAL VERSORGUNG

Right installation view Engine control unit
Air filter housing LH-ECU UP/CR
Fuel preliminary Fuel fine

filter unit filter
Air conditioning
system
coolant
compressor
Y137
Air
conditioning
system
coolant
compressor
coupling
0 = 25 bar
1 = 18 bar
M750 Oil filler neck Oildipstick

Starter motor


Radiator fan drive, air filter underpressure
LUFTFILTER
MESSBEREICH :
0 / -0,08BAR
0,00BAR = 4,5V
=D+D2 p -0,02BAR = 3,5V
-B38 -0,04BAR = 2,5V
U -0,05BAR = 2,0V
-B38 /56.7 -0,06BAR = 1,5V
=D+D2 5V 0-5V -0,08BAR = 0,5V
-X258 1 2 3
/165.5
BU
BK
RD
B38
Air filter vacuum
0 to -0.08 bar / 4.5 - 0.5 V
5V 0,5-4,5V
=D+M =D+M =D+M Y27
-A750.X2 7 -A750.X2 5 -A750.X2 6 Proportional valve for fan
REF1 (AI1) GND (AI1) 0...5V (AI1) drive in bypass, actuated
/32.1 /32.1
MOTOR ECU
/32.1 by ECU
VERSORGUNG MASSE SIGNAL

Engine control unit LH ECU UP/CR
X107
Diagnostic connector for
engine diagnosis via
Notebook
A750
Engine control unit
ECU UP/CR
Crane cab
Further plug-in connections not

relevant to the engine:
A750_X1 A750_X2
X107 Connector Connector
Crane remote diagnosis for engine to crane
X108
Indicator light LMB
(Special equipment)


Charge air and coolant temperature sensor
B707
Charge air
temperature sensor
R9 ³C
38 LADELUFT
Heat flange 1.9KW

(Cold start equipment) 85 KÛHLWASSER
B708 TEMPERATUR
Coolant
temperature sensor
Charge air temperature sensor Coolant temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹)
T (³C) R (¹) Rmax.(¹) Rmin.(¹)
-30 27000 28350 2565
-20 271200 284760 257640 -20 15410 16207 14613
0
-10 158000 165900 150100 0 5876 6120 5633
0 94980 99729 90231 20 2492 2573 2411
40 1171 1213 1128
20 37300 39165 35435
60 593,5 619,1 568
40 16150 16958 15343 80 321,4 337,2 305,7
60 7590 7970 7211 100 186 196,2 175,9
80 3840 4032 3648 120 112,3 119 105,6
130 89 94,5 83,5
100 2050 2153 1948
120 1170 1229 1112
130 900 945 855

Charge air pressure sensor
LADELUFTDRUCK (LLD)
0,5-4,5bar
=M+M p
-B703 I<4mA
-B703 /56.2
U
0,5-4,5V
=M+M GND OUT IN+
-B703.X 1 2 3
B703 =M+M =M+M =M+M

Charge air -A750.X1 33 -A750.X1 47 -A750.X1 61
pressure sensor GND A15 A15 (0..5V) REF3 (A15)
/32.1 /32.1 /32.1
LADELUFTDRUCK LADELUFTDRUCK LADELUFTDRUCK

MASSE SIGNAL VERSORGUNG


Ventilation flap in intake air (optional)
View from above
Y56
Solenoid valve for
compressed air-
operated shut-off flap in
intake air
1 = open
0 = closed
Actuator
Ventilation flap

KÛHLWASSERSTAND
Cooling water level sensor
=D+D2 I<500mA
-B37
-B37 /56.7
U
S
B37 0-5V MASSE U=5V
Cooling water
GN
WH
BN
level sensor 1
=D+D2
2
-X257 1 2 3 3
/165.4
RD
BK
BU
0-5V 5V
=D+M =D+M =D+M
-A750.X2 20 -A750.X2 19 -A750.X2 21
0...5V (AI2) GND AI2 REF1 (AI2)
/32.1 /32.1 /32.1
MOTOR ECU
SIGNAL MASSE VERSORGUNG
OHNE MEDIUM Us=5,000V

IM MEDIUM Us=4,09V
DRAHTBRUCH : SIGNAL Us=0,00V
KURZSCHLUSS :
SIGNAL - MASSE Us=0,00V
MONITOR : PEGEL / NIVEAU

KÛHLWASSER

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD):

Fuel tank sensor
E.DE6.0L /149.3
H21
LMB
TANKGEBER Flashing
beacon
cab
=D+D2
-R4
-R4 /69.5
+ AA - SA 1
2
=D+D2 4
-X247 1 2 3
3 4
/165.5
-X4 1 2 17
/162.1
-X662 2 -X662 4 -X662 3 -X662 18
E.AGND6.1 E.S6.7 E.E6.7 E.DE6.0

/31.3 /31.3 /31.3 /31.3
E/A-MODUL 6 E/A-MODUL 6 E/A-MODUL 6 E/A-MODUL 6
MASSE TANKGEBER TANKGEBER KLIMAANLAGE

ANALOG VERSORGUNG SIGNAL EIN
SIGNAL
0% = 2,00V
25% = 3,59V
50% = 4,95V
75% = 6,31V
100% = 7,80V H80
Bell,
Warning of
MONITOR : Shut off
LMB overload
%
1O.O.
R4
Tank sensor
Diesel fuel
TANKINHALT
DREHBÛHNE
Pressurized air system:

Air dryer, cab platform
BN
BN
4 2
1 1
3
=D+D2 =D+D2
-S32 -S30
3 4 2 3 4 2
Y23
Unpin
turntable
Y58 Y22
Pin turntable
Heating for
air dryer
X1
< +7³C
=D+D2
>+30³C Y142
-Y59 Retract cab
100W platform
X2
Y141
Extend cab
platform

Pressurized air system:

Turntable locking mechanism, boom direction
S4
Contact switch ± 5°
N1
Slip ring transmitter S32
Proximity switch,
Turntable locking
mechanism
B17* Pin top
Turn sensor 0-360°,
Turn angle display
for working range limitation
(customer request)
1 1 0
=F+F1-S4 * 1 1 1 S30
2 4 Proximity switch,
þ175³ A AUSLEGER IN FAHRTRICHTUNG Turntable locking
1
mechanism
2 4
þ5³ B AUSLEGER NACH HINTEN Pin bottom
1
Hydraulic turntable:
Double pump SPF, LPVD 125 - EL/DA R
Hydraulic pump overview
Pump 2 Pump 1
adjusting pump adjusting pump
Hoist gear 1, luffing, Hoist gear 1, luffing,
extending, hoist gear 2, extending, hoist gear 2,
luff folding jib luff folding jib
Pump 4
Toothed wheel pump
Gripper pinning and Y31
telescopic boom Proportional valve,
pinning Pump 1
Y32
Proportional valve,
Pump 2
Pump 3
Toothed wheel
pump
Slewing gear,
auxiliary
consumers

Hydraulic component overview
Main control block
Slewing gear block
Slewing gear
Auxiliary load Battery box
Hydraulic turntable: MP 1 MP 2 MP 3 MP 4 MP 5
Measuring connection plate overview Basic block 1 Tele pinning Hoist gear 1 Slewing gear / Luffing
Pump 1/2 P brake auxiliary load XL lowering brake
MP 6 MP 7 MP 8 MP 9 MP 10
Basic block XL Supply pressure Hoist gear 2 Slewing gear Runback tank
brake brake

Main control block with one hoist gear
Y4b Y1b Y6b

Prop. valve, Prop. valve, Prop. valve,
Luffing Hoist gear 1 Telescoping
LOWER down out
Y4a Y1a Y6a

Prop. valve, Prop. valve, Prop. valve,
Luffing Hoist gear 1 Telescoping in
RAISE up
Y49
Pre-tension
Ring surface telescopic cylinder
when cylinder contracted
Main control block with hoist gear 2 Y4b Y1b Y6b Y17b
Prop. valve, Prop. valve, Prop. valve, Prop. valve,
Luffing Hoist gear 1 Telescoping Hoist gear 2
LOWER down out down
Y4a Y1a Y6a Y17a

Prop. valve, Prop. valve, Prop. valve, Prop. valve,
Luffing Hoist gear 1 Telescoping in Hoist gear 2
RAISE up up
S50
Pressure switch,
monitor min.
pressure in hoist
gear 2 lower
2 3
P
>15bar
P
>15bar

Main control block-pressure staging valves and pressure sensor Y12
Pressure stage
X5
B12
Pressure
sensor LS
0 -400 bar
(Pump XL)
ZE2, LSB 3
Address 21
X5
B11
Pressure
SCHALTLOGIK sensor P
DER DRUCKSTUFEN 0 -400 bar
MAGNET Y11 (Pump X)
-Y11 -Y12 BAR FUNKTION DRUCKSTUFE CPU2, LSB 3
address 20
0 0 80 p1
0 0 150 p2
Y11
0 1 140 p3
Pressure stage
1 0 270 p4
Temperature sensor hydraulic oil
15F7L2 /48.5
HYDRAULIKÚL
=D+D2
-B62
-B62 /24.4
U
=D+D2 + - AA
-X262 1 2 3
2
/165.7
3 1
-X4 8 18 16
/162.1
-X662 9
E.E6.4
/31.3
E/A-MODUL 6
TEMPERATURSENSOR
HYDRAULIKÚL
X205
SIGNAL S31
-30³C = 2,00V
0³C = 3,31V Temperature switch in hydraulic oil,
+130³C = 9,00V > 55 °C = opens = Fan ON
X7
M2
MONITOR : E-motor,
X262
³C HydOil Hydraulic oil cooler
B62
Temperature sensor in tank line -
48 hydraulic oil for:
• Display in LICCON engine view
TEMPERATUR • Load Sensing Regulation
HYDRAULIKÚL • Diesel engine control unit

Hydraulic turntable: P3 P2
Winch 1 and 2 - gear cam limit switch Gear cam limit switch, Gear cam limit switch,
Incremental sensor with adjusting Incremental sensor with adjusting switch
switch and limit switches (winch 2) and limit switches (winch 1)
Winch 2 Winch 1
50.1
EINSTELLUNG : EINSTELLUNG EINSTELLUNG :
O.O.O. 1O.
</= 3 JUSTIERSCHALTER => </= 2,5
UMDREHUNGEN SIEHE SPEZIALBILD UMDREHUNGEN
m =Z34+D6
-P3 2
ANZEIGE
WINDE 2
S1.1 S1.3 S2.1 S2.3 S3.1 S3.3

2:2Y
O. 160 1 160
JUSTIERSCHALTER S1.2 S1.4 S2.2 S2.4 S3.2 S3.4
1
NULLAGE + - A O B
2
Hydraulic turntable: S49

Pressure switch, Y3
Winch 1 and 2 - brake actuation Brake winch 1
monitor min. pressure
in hoist gear 1 down 1 = open
Winch 1 Winch 2
Winch 1 Winch 2
Y18
Brake winch 2
1 = open

Auxiliary load
Y19a Y19b
Ballast UP Ballast
DOWN
Y85a Y85b
Fold out the Fold in the
folding jib folding jib
Y103a Y103b
Tilt cabin UP Tilt the cab
DOWN
-Y19 -Y85 -Y103
a b a 2,5 b a b
100 100 60 80
-A7
MXL
P
T
A1 MA MB B1 A2 MA MB B2 A3 MA MB B3
Slewing gear - actuation, slewing angle indicator
V: 1O.O.%
35³
X6 S35
S34 Incremental sensor, signal for:
Incremental sensor, • Device adjustment programs
see -S35 • Slewing angle indicator if
rotation sensor not installed
Y109
Changeover valve,
rotate when clamped /
freely rotating slewing gear
Y66 Y67
Proportional valve, Proportional valve,
turn left turn right

Slewing gear - brake
B30
Converter,
0-25° / 200-500 mA
Slewing gear foot brake
STEUERUNG EIN
FUSSBREMSE
1L /75.4
DREHWERK
0-25³
=K+K2
-B30
-B30 /15.2
I
200...500mA
=K+K2 - A
2
+
1
X7 X7
-X192 4
/165.4 Y20 Y21
Brake Prop. valve,
MK2 /132.2 open Slewing gear
-X36
/162.6
15 13 11
foot brake
M5L7 /74.6
Luffing gear
Y5
Prop. valve,
lowering
brake luff
down
Y10
Lowering brake
Actuation
Luff down
X4
B2
WIPPZYLINDER Pressure sensor,
KOLBENFLØCHE
Piston surface
luffing cylinder
ADRESSE "22"
CPU1 LSB 2
-B2 /24.1 B2.22 /13.6 address 22
0-400bar
=D+D2 p
-B2
LSB 1
24V LSB 0V
1 4 3
4 2
BN
BK
BU
3
-X4 3 4 15
/162.1

BALLASTIE
Ballasting
13
150
15
BAR
-S28
S >230
-S26 BAR
M1
280
F KF
S27 S29
Tappet switch Pressure switch
Right ballast >230 bar
„down“ Right ballast „up“
For illustrations see P26 and P28

S26
Tappet switch
Left ballast
„down“
S28
Pressure switch
>230 bar
Left ballast „up“
Turntable, general:
Central lubrication system
S69
Proximity switch
Lubricant distributor
Y69
Central lubrication
system
X269
Plug on S69
X268
Plug
control unit

Turntable, general:
Lighting turntable
E17
Xenon work
headlights,
Articulated piece 35W
E18 M23
E60 Xenon work Actuator,
Work headlights, adjustment
headlight Articulated piece Work headlight
35W Articulated piece
E11 E12
Rotating Rotating
beacon 70W beacon 70W
E8*
Work headlight
Front roof 70W
(optional)
E7
Marker
lamp
5W
E6
Marker E96
lamp
5W Work
headlight
Cab 70W
Telescopic boom:
Cable drums, angle and length sensors
N2
Cable drum for B4
high voltage antenna*, Angle sensor
flashing beacon*, Tele basic frame
S413 angle sensor B6, CPU1, LSB 2
Terminal box Lighting boom head Address 29
N1
Slip rings for
LSB sensor tele
gripper pinning, S908
and Y40
B7
Length sensor
Telescopic boom
CPU1, LSB 2
address 30
m 2 1.3 AUSLADUNG ,
WINKEL TELEAUSLEGER
67.8 ³
m
%
6O..O. LØNGE TELEAUSLEGER
1O.O.1O.O.1O.O.1O.O.1O.O.
Telescopic Articulated Piece

Telescopic boom:
Boom head
59.O.
POSITION ROLLENKOPF
m
B6
Angle sensor
Tele boom head
CPU2, LSB 3
Address 23
Terminal box
Boom head with:
X417
Terminal strip
A417
Added replenishing
for LSB
S930
1. Hoist limit switch
Hoist top (1)
Left telescopic head
CPU2, LSB 3
Address 28
S931
2. Hoist limit switch
Hoist top (4)
1 2 Tele / boom nose 1 2
4 3 CPU2, LSB 3 4 3
Address 24
Telescopic boom: -XMLSB2

Tele pinning Nodal point for
gripper LSB
sensor
S918
Inductive sensor
Tele pinned
S919
Inductive sensor
Tele unpinned
Y40 CPU1, LSB 2 address 17
Change over valve
Tele pinning /
Tong pinning
S904 S901
Inductive Inductive sensor
sensor Tele 1
Tele 4 CPU1, LSB 2
Address 13
S902
Inductive sensor
S905 Tele 2
Inductive CPU1, LSB 2
sensor address 11
Tele 5
CPU1, LSB 2 S903
address 14
Inductive sensor
Tele 3
CPU1, LSB 2
S908 address 12
Inductive sensor
Gripper position
in emergency
operation
No LSB sensor!

Telescopic boom:
Tong pinning
S912 S914 S915 S913

Inductive sensor Inductive sensor Inductive sensor Inductive sensor
Left gripper pinned Left gripper unpinned Right gripper unpinned Right gripper pinned
CPU1, LSB 2 CPU1, LSB 2 CPU1, LSB 2 CPU1, LSB 2
Address 18 Address 19 Address 21 Address 20
Y38
Unpin
Hydraulic folding jib:

Actuation
Y82
Directional valve,
release -Y80
luff folding jib

a b
P B A T
-Y82
250
P6/5.4
A B
-A8
P
XL
XL1/3.8
T7/3.4
T
100
Y80b Y80a A B
Proportional valve, Proportional valve,

folding jib luff up folding jib luff down
TN/8.8


Right angle sensor and limit switch
B55
Angle sensor
folding jib
CPU2, LSB 3
Address 29
X501
P12 S940
Control Hoist limit switch
panel Hoist top (2)
Single folding jib
S72 CPU2, LSB 3
Folding jib Address 27
fold in
1 2
S73 4 3
Folding jib
fold out
X502
S945
Hoist limit switch
Hoist top (3)
Dual folding jib
CPU2, LSB 3
Address 26

Hydraulic components
Hydro-
store
50 bar

Special equipment:
Dolly (trailer for boom transport, USA)
B26 B27 B28

Pressure switch, Pressure switch, Pressure switch,
Slewing gear brake Luffing lowering Hydraulic pump
>35 bar brake ON with P < 40 bar
>35 bar OFF with P > 55 bar
M13
Electric motor,
Electrically operated
hydraulic pump
Special equipment:
Air conditioning system
S78
Thermal switch, ice guard
for evaporator
Air conditioning
system
coolant
compressor
Y137
Air
conditioning
system
coolant
compressor
coupling S77
0 = 25 bar Pressure switch,
1 = 18 bar switches refrigerant
compressor Y137

Index A to R
-A to -R -S to -Z
Symbole AF6..10 B708..23, 31 G3..17 K19..11 K56..11 N
AF7..10 B709..20 G750..22, 25 K20..11 K57..11
- Engine oil N1..37, 54
Dipstick..28 AF8..10 B710..21 K21..11 K58..11
H N2..54
Filter..25 AF9..10 B711..26 K22..11 K59..11
NT..12
Pump..22 AF11..17 B712..26 H21..35 K23..11 K61..11
- Fuel AF25..17 B713..26 H80..35 K24..11 K62..11 P
delivery pump..18 H95..7 K25..11 K651..6 P2..45
fine filter..18 B E H101..3
Manual pump..18 K26..11 K652..6 P3..45
Preliminary filter unit..18 B2..50 E6..53 H102..3 K27..11
M P12..59
- Pumps B4..54 E7..53 H105..3 K28..11 P655..6
Pump 1..38 B6..55 E8*..53 H106..3 K29..11 M2..44
P656..6
Pump 2..38 B7..54 E11..53 H423..4 M3..7
K30..11
Pump 3..38 B11..43 E12..53 H616..6 M4..7 R
Pump 4..38 K31..11
B12..43 E17..53 H619..6, 14 K32..11 M6..7 R4..35
A B17*..37 E18..53 H633..6 M7..7 R9..31
K33..11
A1..9 B19..3 E60..53 H634..6 K34..11 M9..8 R50..15
A2..9 B25..7 E96..53 H660..6 K35..11 M13..61 R51..15
A14..12 B26..7, 61 E700..21 M23..53 R52..15
K K36..11
A15..16 B27..61 EP0..12 K37..11 M750..18, 28 R53..15
B28..61 EP1..12 K1..12 MP 1..40
A50..11 K38..11 R59..15
B29..3 EP2..12 K2..17 MP 2..40
A417..55 K39..11 S
B30..3, 49 K11..11 MP 3..40
A750..30 F K40..11
B37..34 K12..11 MP 4..40 S1..17
A750_X1..30 K41..11
B38..29 F61..17 K13..11 MP 5..40 S4..37
A750_X2..30 K42..11
B55..59 F62..17 K14..11 MP 6..40 S26..51
AF1..10 K51..11
B62..44 F63..17 K15..11 MP 7..40 S27..51
AF2..10 K52..11
K16..11 S28..51
AF3..10 B701..27 G K53..11 MP 8..40
B703..32 K17..11 MP 9..40 S29..51
AF4..10 G2..17 K54..11
B707..31 K18..11 MP 10..40 S30..37
AF5..10 K55..11
Index S to Z
-A to -R S to Z
S31..44 S401..4 S652..6 X7..16, 44, 49 X35..16 X417..55 Y19a..47 Y141..36

S32..37 S413..54 S654..6 X8..16 X36..16 X501..59 Y19b..47 Y142..36
S34..48 S420..4 S901..56 X9..16 X37..16 X502..59 Y20..49 Y711..19
S35..48 S421..4 S902..56 X10..16 X38..16 X519..7 Y21..49 Y712..19
S49..46 S424..4 S903..56 X11..16 X39..16 X661..12 Y22..36 Y713..19
S50..42 S425..4 S904..56 X12..16 X40..16 X662..12 Y23..36 Y714..19
S69..52 S427..4 S905..56 X13..16 X44..16 X663..12 Y27..29
Z
S72..59 S428..4 S908..56 X14..16 X46..16 X664..12 Y28..8
S73..59 S602..6 S912..57 X15..16 X49..10 X665..12 Y31..38 ZE0..12
S77..62 S604..6 S913..57 X16..16 X50..11, 13 X5B11..43 Y32..38 ZE1..12
S78..62 S606..6 S914..57 X17..16 X51..11, 13 XMLSB2..56 Y38..57 ZE2..12
S81..10 S608..6 S915..57 X18..16 X52..11, 13 XNOT..11, 13 Y40..56
S83..8 S610..6 S918..56 X19..16 X53..11, 13 Y49..41
Y
S84*..7 S612..6 S919..56 X20..16 X54..11, 13 Y56..33
S89..8 S614..6 S930..55 X21..16 X55..11, 13 Y1a..41, 42 Y58..36
S90..8 S618..6 S931..55 X22..16 X56..11, 13 Y1b..41, 42 Y66..48
S103..3 S624..6, 14 S940..59 X23..16 X57..11, 13 Y3..46 Y67..48
S104..3 S626..6, 14 S945..59 X24..16 X70..12 Y4a..41, 42 Y69..52
S301..5 S628..6, 14 X25..16 X71..12 Y4b..41, 42 Y80a..58
T Y5..50
S320..5 S632..6 X26..16 X72..12 Y80b..58
S321..5 S636..6 T50..16 X27..16 X107..30 Y6a..41, 42 Y82..58
Y6b..41, 42
S322..5 S638..6 X X28..16 X108..30 Y85a..47
S323..5 S640..6 X29..16 X205..44 Y10..50 Y85b..47
X1..16 Y11..43
S324..5 S642..6 X30..16 X262..44 Y103a..47
X2..16 Y12..43
S325..5 S644..6 X31..16 X268..52 Y103b..47
X3..16 Y17a..42
S326..5 S646..6 X32..16 X269..52 Y109..48
X4..16, 50 Y17b..42
S327..5 S648..6 X33..16 X272..21 Y137..28, 62
X5..16, 43 Y18..46
S328..5 S650..6 X34..16 X298..8 Y139..9
X6..16, 48

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Technical Information

LTM 1100- 4.1 from Crane No. 063 449

Cab instruments: 3 Engine control unit LH ECU UP/CR ............................................................... 30

Switch box: 10 Hydraulic turntable: 38

Hydraulic folding jib: 58

Customer service-Technical Documentation LWE • lweend2

H105 H101 H102

H106 S103 S104

Master switch for crane

Master switch for crane

Customer service-Technical Documentation LWE • lweend2

Master switch for crane

Master switch for crane

P655 S652 S648 S644 S640 S636 S632 S628 S624

S618 H616 S612 S608 S604 K651 K652

Customer service-Technical Documentation LWE • lweend2

Mechan. S89 S90

Customer service-Technical Documentation LWE • lweend2

AF2 -F7 to F12

AF3 -F13 to F18

AF4 -F19 to F24

AF5 -F25 to F30

AF6 -F31 to F36

AF7 -F37 to F42

AF8 -F43 to F48

AF9 -F49 to F54

Customer service-Technical Documentation LWE • lweend2

K59 K61 K62

K11 K12 K13 K14 K15 K16 K17 K18

K19 K20 K21 K22 K23 K24 K25 K26

K27 K28 K29 K30 K31 K32 K33 K34

K35 K36 K37 K38 K39 K40 K41 K42

Switch box: EP0 EP1 EP2

Customer service-Technical Documentation LWE • lweend2

Switch box: Switch in instrument panel, roof

Superstructure cab roof

SCHWENKRAHMEN ARMATURENBRETT DACH

NOTBETRIEB OHNE LICCON

-X52 <= II -X50 -X51

Customer service-Technical Documentation LWE • lweend2

R50 R51 R52 R53 R59

X44 X46 A15

Customer service-Technical Documentation LWE • lweend2

Electric slewing platform:

F61 AF11 AF25

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)

End control valve

Customer service-Technical Documentation LWE • lweend2

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)

Y711 Y712 Y713 Y714

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)

T (³C) R (¹) Rmax.(¹) Rmin.(¹)

TI4 GND TI4

Customer service-Technical Documentation LWE • lweend2

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)

Coolant drain plug

Customer service-Technical Documentation LWE • lweend2

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)

Coolant temperature sensor

T (³C) R (¹) Rmax.(¹) Rmin.(¹)

KÛHLWASSER KÛHLWASSER K 85 KÛHLWASSER

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)

Oil separator with