S Maintenance / Troubleshooting / Repair = Removing the cover Removing and checking the control unit, Removing the glow pin Removing the lining Removing and checking the overheat and flame sensor Installing the overheat and flame sensor Dismantiing the heat exchanger Removing the combustion air blower Removing the combustion chamber Note: The cover must always be removed from the AIRTRONIG for ail repair stages. You may have to walt for the device to cool down. Removing the cover from the AIRTRONIC Unlock both seal patos. it cover and pull tothe front ‘The cable harness can exit from the left or right of heater shell Cover + Seal Pistes 2 Removing the contro! unit Remove the AIRTRONIC cover Unscrew fastening screm, press retaining brackets together, it fut ECU. Unclip the lines from the holder at the control unit (observe the postions ofthe lines). Remove the bushing (lower part) from the outer case. Disconnect the contol unit from the Controller. Te ECU can now be removed, Note: When reassembling tne ECU, ensure thatthe lines are correctly clipped in the holder of the ECU, and thatthe ‘Connectors are plugged into the ECU (nor-interchan- ‘geabie), Fastening serew 1 Retaining brackets 2 ECU 3 Bushing 4 Note: Remove power from the hoator prior to any disa- 'ssembly by unplugging main connection oF removing ‘main fuse, If gasket was removed during cisassembiy, replace it when reassembling. Clean all parts bofore reassembly and check for any signs of damage, replace where necessary. aMaintenance / Troubleshooting / Repair Rlomave the AIRTRONIC cover. + Flomove the ECU, Disconnect the connector of the glow pin cable harness from the ECU. Remove tne rubber grommet and use the special tol to unscrew the glow pin. ‘The special fo! i included wih the glow pin D Tghien torque ofthe glow pin: 6-~* Nm (60 ines) (> A-mercued 12 ma Socker wlan work > Note: Please check Pp. 7, tem 20 for more injormaton When the glow pin has been removed, check the sereen of the support in installed state for any Contamination. The screen must ba replaced i the surface is covered with carbon, Glow Pin + Connector of glow pin cable harness 2 Rubber bushing 3 Poll the screen out of the support with pointed pliers, Blow out the support with compressed air. necessary, caretully peroe with a wie, The special too! has to be used to instal the screen. The special tool is included with tho screen. Push the serean onto the special too, watching the position ofthe recess. The recess must be postioned at right angles (90° to the axis ofthe heater. Newor screens do nat have a recess Push the tool with the screen carefully as far as it will go, ensuring that the bore (0 2.7 mm) forthe glow plug venti 's free, See ilusiraton 1 In case of the shorter. new siyle screen (see image &) the position of the screen fo the vent hole has no relerence. Ensure installation {00} is complotely seates when. installing itustration + 1 Screen 2 Bore (O 2.7 mm) for glow pin ventilation 3, Clean out Glow Piw Vewr hole with a Right Angle Pic 1 Special toot 2 Position of recess 1 Special tool 2 Screen 2