06. In measuring the thread gnaie of standard metric thead the diameters measured over the wires of 0.8660 and 1.4434 Gre 20:320 and 22.060 mm respectively. The thread angle is... {0} 29° 50° 0) 59° 4 {c} 59° 50" Aer s93373" Fig shows the 3 wire method of inspecting screw threads. Assuming ISO mettic thread of size M16 with pilch = 2 mm ond effective dios 14,701 mm. the over wire measurement “M® when the dio of the roler used for the measurement is 1.155 mm, [The best wite S20) i...c00 07 eh Wer 0 For measurement of pitch of double start metric screw threads using pitch measuring machine with stylus. During measurement of lineor movement of 3 mm was noted for one revolution of the machine. The pitch of the screw thread is (a) 60mm. [c} 3mm. {b) 45 mm {d) 1.5mm |4,-OBh605 d, > b4U34 M+ 20:32 5 Mz = 22606 20-7 da ca (, 4434 - Sinl™ ym - B=Sin ' la 6 = 24-9982" 2p ar 29-4783 "54.5566 ! 0.ssbbybo= 33346 0396 % 60= 23) o> S133 a4) 0-3660 06-20°32) — (rab J 15." 23 GO07. Fig shows the 3 wire method of inspecting \ screw threads. Assuming SO metric thread fco= QR = (4h Jo of size M16 with pitch = 2 mmand effective doin Tecerneveonsament Peps X- Dl i9s00> | 5 +hin woe pepx Dol! “M" when the dio of the roller used for the x ; = [ye WHS (HSB measurement i 1.155 mm = 6.4330" 0 — eee je ne of Shorts Hpi, 08. For measurement of pitch of double start Lent * metric screw threads using pitch measuring pie machine with stylus. During measurement of 2 = A x linear movement of 3 mm was noted for one . : : R- -Se~ evolution of the machine. The pitch of the p> % Y- screw threads {0} 6.0 mm (b) 4.5mm (c} 3mm aaCondi ons 4M Make Asser wd = Aasembry obs migede = FA vo alee > Same % bom nue belt di) 7,20 >? 0’ GE ere Mg bt et ied ci) Amok =M gw et ant zm pie ay u to ore i 4 Ames a op‘ ub wae eth M4 Mn wo 1Vertual_2 Phere _dfameln : ve aliameler Phe _(V- E-D) ved = 2 +Vv-¢ 2 | chonge. a peose. ope te + 02013! 7 (50,58, °r* Ge * pk per 7 L pall Bread 9 ~ p 7 pee 54 Sr1ts jn RE os ute PT on Vee09. A threaded nut_of M16, \SO metric type, — having 2. mm pitch with a pitch diameter Lo mike diam of 14.701 mm is to be checked for its pitch —_— peck’! diameter using two or three numbers of balls _orroliers of the following sizes (a) Rollers of 2mm @ (b) Rollers of 1.155 mm @ (c) balls of 2mm @ pirars of 1.155mm ¢ Dis? ysert = wy, See3e = hISS 97 a ER, G re Gem =An ISO_metric thread has a pitch error of 0.2 mm over its is length o of engagement. The virtual change in effective diameter (in mm) is (a) 0.057 (b) 0.100 (c} 0.173 A 0.34604. When measuring an ISO metric external screw thread gauge, the following results were obtained E = 30.6651 mm, p= 3.500 mm, ———— Ap = 0.004 mm, Thread angle error (RH flank} £7’ Thread angle error (LH flank) = 9", The VED ofthe gaugeis__ SS _ {a} 30.6842 mm (b) 31.6842mm (c) 32.6842mm {d) none 05. mf tne pitch of screw threads (b] The major dia of screw threads (c} The thread angle of screw thread (d) The minor dia of screw threads E-2 ped = 30-668! The gauge shown in figure is used to check —. (ms9) y Ps 3S" Ops oO wen re: uv 5629 _— ae aOd Sper st See a — Dele” D 2) J ) 2 ee MPT ~ no”Surface fexbre & Quatilobve ented wile Suiface ——— 4 we ae fmm ea ie ’ Ry + sreea GITSLTI SS Z) Gadion (%s 5 a LA. ACHE oe fe taps SSG Ko Bee) |. 6- 0-28 = GAOL g- 6 = ea te 8 - >A IDF 4 Sr fare snorted a”, x? 8m snore % the mo nigh»Granite pronetes of Laster Pith 3 E 1) Me Max pek_: do valley “hap (Home 1K, [yo . git ers Viner x PeaEnd Cutting Edge Angle| Ss Side Cutting-Edge Angle“yf Angle S_ sont foce ck Rake angie 1 Nose rods, 1/92 in (0.8 mm) End cating 6d one Front view ight side view Side roe angle (207) ockroke angle (107 Up onal. Endl orale) Hea Flank Dove fe: Sideretit one (6)for ples bw) with Sper in (shomp +o} ) ya Sceh- .Ath& = A- Ay- 0, O- wy as Ram (eZ — — (neh RS 5 Tk -B-W-D- Bom ORS a 9-d- &-B-W » Rom qo-W 2 40-> Ww. 3(4) awm the ax a i<—> We fo vr wey = Ctheomtieal ) wv ery OW) Ov R es yn (2) Real dr base f R = fez ee ® Haney = a | (pak)@) der Pe dee 4a (4A)(2) Central Line Ay Value 2 COLA(R, ps Gur erste Leet tn 4% Meyot cal. Cs 2 Hance” poh ° omy iM oa ole aren bused motos 7 CeLA 37 ” rere ) ae BL — 5 Che SO Dit! a: low)ite a4 ati’ yn iy} 2 Ct) 4 (ie Ao)(a) Hono = oo i. Hawg? By? fora CH, a Hoo a jeret) Ae “ Eee a antes eo () Roden exes Am vote. spo Hebe a "2 "du eed Tyeet Roe tet 2" pe i) Patom Goes oe ay nots vege Ra — n ~puofind safe > Ot threeonvalue CRMS) (2) Reet nen RoR | Q= Spm Be sp ey 9 bee een gee . a [ES pm® lo -penk valet wo PA Prvg over definite Cl = eR01. Inmeasurement of surface roughness, heigh's of 10 successive peaks and troughs were measured From g datum were 35, 25, 40, 22, 35, 18, 2, 25, SSeS microns {The valve of max peok to valley height aris {o} 13m {18 umn BiAven (6) 42 um (The CLA [Ra] voive is {0} 104m {6} 20 um, Axum (a) none (ill) The average over definite ordinates is (ol 10um a 15 wm {¢} 20m (4) 304m {iu} Therootmecn zqore valve ofroughnes {0} Oy 334m (e} 17 wm. (4) 20pm (Vy) The intemational grade of roughness (al N9 (o)NI0 7 (ania Pegs uo, 3S, W238 Ors ay, 13 23 Ree Re Bopm <—_ i) _ ster) R, 2 cast ay Re = IS em ee (Sa© form Facer (1) (9-1) ka Clege 49 the ‘L' > God Saface danih s k > clae b te ‘0’ > bd 4 -Ay ‘Ray 2 WW KOS j.6-0% ol SULLA ALT Se e'" YL LL “ 3 _ C WYPTOS 2 iS ~ ¥ Tk AB N,, Na, Ne Ny Ns, a Nz ) Nee Na N lo > Nui Nie02. The following information is obicined during measurement of surface finish © areas above center ine © areas below centerline Vertical magnification Horizontal magnification Sompiing length The CLA value of the above surface is (0 (6) 0.5 um (0) 1 um oe 50 ol ae 1 S56?03. A 90° symmetrical V - tool is used in tuming a work piece with @ depth of cut of 0.2mm and feed of 0.1mm/rev. The theorelical peak to valley heighTinjam of the surface produced is_ {a) 26 (b) 45, (c] 86 Pe? 04. During measurement of surface finish, a sampling length of 2.5 mm is taken, profile obtained with a magnifeation of 1000, shown below. _ —_ ‘An = 0.1052 5 a }) L BY 4 50um Yy tant _ LOKLO IZ YP Amotal = O- [eS 205K A LA Ge Sx jo xo +— 2.5mm ——+| (Cz eomibcaceaenee The form factoris he a-& KYO K 10 {a} 1.25 (5) 1.00 FI 08 (a005. The surface finish of the component produced by a grinding process was measured. Based R co) df on roughness parameters obtained, which r Te one of the following is true SS RA oS Ay 06. What is the dominant direction of the tool Ry Spee marks or scratches in a surface texture having we @ @ directional quality caled (0) Primary texture 25 Povnness (b) Secondary texture o pests Mi new SS le * Ry07. The geometric tolerance that does not need oe — a. datum forts specification is ahead {b) Run out (c) perpendicularly —_(d) Flatness. 08. The roughness profile of a surface is depicted Profle height WAMMALLAa ad1280 EP aed devi tv pec Dy ‘magnification of 10000 and horizontal Sh gsm magnification of 100, and the areas sloped tine aa Daesagates Solis ee ‘ove [10 sm] 60 mm? [170 mm?] 40 mm? | oo Below | 80 mm? | 60 mm? |150 mm?|120 mm?! \ a ‘The average roughness R, for sampling length of 0-8 mm will be 2° em se fe | oC wees “no SH * o ee feINO Se a 0 ‘Consider the surface roughness profile as shown inthe figure Roughness profile a 3 x Bee? 29 . a eee eta iis ips wo © o an echanalEnierng M.S Eeprockerl methods ic , 1) visnal_ispecton = Fe ) vi en 9 IIT I / / / ; AC i) ise ‘Replten ° pot oot A er? QI DOO a) wle golee oeA ae te e be wee de CLA ps a ogni h ic “4 de ails longi Gr) eo. mled * 4 woo . ames‘ave.12 The figure below shows a symbolic representation of the surface texture in a dicular ley orientation with indicative values (I through VI) marking the erpes ’ (Chrough VI) marking ‘rious specifications whose definitions are listed Below. : Maximum Waviness Height (mm); Q: Maximum Roughness Height (mm): Eee Minimum Roughness Hei (mm); S: Maximum Waviness Width (mm) T: Maximum Roughness Width (mm); U: Roughness Width Cutoff (mm). ——" — 0 STREET Lo ew, HLS The correct match between the specifications and the symbols (110 VI) is FR, 1-9, IEP, 1V-S, VU, VIET -U,1V-8, VoT, VIEQ me reASahacl Sontacé neCNL) @n fexomety) 7 = iol ny ay Nene see Seats IH “i eS 7. Jen Pore Tn 5 anh in ey 7 oe corer f Lint a >(5 loth 4 lr®) Loldth lorem +00 rn ( Zr Oy mn eg zie ("sa MM t= Condi te Hesemvs) Mbebine Client g fests DSCMM Typesfixed Biea int pnocls ne Tran <— >» Of cane sCri Sef o—., va th ‘pores Joie: 1) fan 26 foyer 260" ~ ‘ DuToesk hon Me hole “CAMIO™ _5 Ni we x96! y PCH DMIs" ESS Tec wrcaryrs® 2 ote hrcleryy| Ve cafe) Applicken G9) —» Aevo ) Defene => te) Med 7 je lechowst Tole connsbi colon (2 Ear) = = > Poverse #5? \ Medal : Technlva™09. A taper hole is inspected using o CMM, with a probe of 2 mm diameter. Ata helghl, Z=10 mm fromthe bottom, 5 points are touched “and a diameter of circle (nol compensated “Tor probe size) is obtained as 20 mm. similar, a 40 mm diameter at a height Z= 40 mm. The smaller diameter (in mm) of the hole at Z=Ois 13.334 (b) 15.334 (c) 15.442 (d) 15.542 ye 0 v(9. “A taper hole is inspected using o CMM, with a probe of 2mm diometer. At OEM, Z= _mm ftom the Bottom, 5 poinis are touched ‘and a cfameter of cicie (nol compensated Tor probe size) is obtained os 20 mm. similarly. (ori3s8 eh is.334 (c} 15.442 (aissa2 & ° “yy pda 4) A a) = 1643S GDIBNIS= D= = Qa Ag 2744 PD = NS 1h _ ak comm = go+ gyno’ U = 21-878"LE asx cto ey