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com

Barosur Betaflam 21x30cm revisi.indd 1 3/28/18 4:44 PM

02 | Made in Switzerland

Barosur Betaflam 21x30cm revisi.indd 2 3/28/18 4:44 PM

 03 | Made in Switzerland

Barosur Betaflam 21x30cm revisi.indd 3 3/28/18 4:44 PM

04 | Made in Switzerland

Barosur Betaflam 21x30cm revisi.indd 4 3/28/18 4:44 PM

 05 | Made in Switzerland

Barosur Betaflam 21x30cm revisi.indd 5 3/28/18 4:44 PM

 1 x 2 x 1.0 7 x 0.43 7 x 0.43 0.60 2.50 1.05 7.20 70 28.0 0.19
1 x 2 x 1.5 305208 1 x 1.38 7 x 0.53 0.66 2.70 1.15 8.30 100 130 185 37.1 0.22
1 x 2 x 2.5 305210 1 x 1.74 7 x 0.68 0.73 3.20 1.20 9.40 142 150 210 46.0 0.27

06 | Made in Switzerland

Barosur Betaflam 21x30cm revisi.indd 6 3/28/18 4:44 PM

 BETAflam® 40 Safety cables

BETAflam® Swiss standard cables

BETAflam® FE180 / E30 Safety cables 41 BETAflam®

CH-N1MZ1Z1-U/-R
BETAflam® FE180 / E30 Safety cables 41 BETAflam®
Advantages

■■ Very high safety standards

■■ System circuit integrity acc. to
Cable type Construction Core function Outer Ø Weight Cu factor
DIN 4102 part 12
Order no.
■■ Halogen-free
n × mm² mm kg / km kg / km Germany Switzerland
■■ In compliance with REACh
FE180 / E30 1 G 4 RE PE 5.5 101 38
Cable type Construction Core function Outer Ø Weight Cu factor directive
Order no.
FE180 / E30 1 G 6 RE PE 6.2 121 58
FE180 / E30 1 Gn10
× mm²
RM PE 8.0mm kg / km
160 96kg / km Germany Switzerland
FE180
FE180 / E30
/ E30 1 G1 16
G 4RM
RE PEPE 9.25.5 101
254 38
154
FE180
FE180 / E30
/ E30 1 G1 25
G 6RM
RE PEPE 6.2
10.8 121
311 58
240
FE180
FE180 / E30
/ E30 1 G1 35
G 10
RMRM PEPE 8.0
13.0 160
439 96
336
FE180
FE180 / E30
/ E30 1 G1 50
G 16
RMRM PEPE 9.2
14.1 254
569 154
480 223284
FE180 / E30
FE180 / E30 1 G1 70
G 25
RMRM PEPE 10.8
16.4 311
795 240
672 223285
FE180
BETAflam®
FE180 / E30
/ E30
FE180
1 G1 95
G 35
RMRM
/ E30 PEPE 13.0
19.1 439
1086 336
912 223286
FE180
FE180 / E30
/ E30 1 G1 120
G 50RM
RM PEPE 14.1
21.1 569
1353 480
1152 223284
223287
Applications
FE180
FE180 / E30
/ E30 1 G1 150
G 70RM
RM PEPE 16.4
23.0 795
1637 Bending radius
672
1440 223285
223288
FE180
FE180 / E30
/ E30 G1 185
G 95RM
1safety RM PEPE and protected19.1
25.4 1086
2020 912 223286
Halogen-free cable for fixed laying: cable design 1776 single core 223289
multiple core
FE180
FE180 / E30
/ E30 1 G1 240
G 120
RMRM PEPE 21.1
28.5 1353
2606 1152
2304 223287
223290
■■ in tubes, trays, ducts, cable laying systems during laying1440 > 12 × outer Ø >10 × outer Ø
FE180
FE180 / E30
/ E30 1 G1 300
G 150
RMRM PEPE 23.0
32.6 1637
3464 2880 223288
■■ concealed in buildings, tunnels and industrial facilities, …
FE180 / E30 1 G 185 RM PE 25.4 2020 fixed 1776 > 9 × outer Ø >6223289
× outer Ø
■■ / not
FE180
FE180 / E30recommended
E30 1 ×1 4GRE for directL PE
240 RM laying in earth 5.5
or28.5
water 2606
101 382304 223290
FE180
FE180 / E30
/ E30 1 ×1 6GRE
300 RM L PE 6.232.6 3464
121 582880
Standards / Material properties
FE180 / E30 1 × 10 RM L 8.0 160 96
Construction
FE180 / E30 ■■ Construction:
38 SEV TP20B / 3C
FE180 / E30 1 ×1 16
× 4RM
RE LL 9.25.5 101
254 154
■■ / Conductors
FE180
FE180 / E30
E30 1 ×1 25
× 6RM
RE BareL Lannealed copper,
6.2IEC 60228
10.8 121
311 ■■ Halogen-free:
58 IEC 60754-1, EN 50267-2-1, VDE 0482-267-2-1
240
FE180
FE180 / /
E30E30
■■ Flame barrier
1 ×1 ×
3510
RMRM L Ltape
Mica 8.0
12.2 160
439 ■■ 96 gases: IEC 60754-2, EN 50267-2-2,
No corrosive
336
FE180
FE180 / E30
/ E30 1 ×1 50
× 16
RMRM LL 9.2
14.1 254
569 154
480 222107
■■ Insulation BETAflam® copolymer VDE 0482-267-2-2
FE180
FE180 / E30
/ E30 1 ×1 70
× 25
RMRM LL 10.8
16.4 311
795 240
672 221756
■■ Core identification acc.L to
FE180
FE180 / E30
/ E30 1 ×1 95
× 35
RMRM L HD 308 S2 12.2
19.1 439
1086
■■ No toxic912
gases:
336 NF X 70-100 221758
■■ / Sheath
FE180
FE180 / E30
E30 1 ×1 120
× 50RM
RM BETAflam®
LL copolymer14.1
21.1 569
1353 ■■ Low smoke
480density: IEC 61034-2, EN 61034-2,
1152 222107
221760
FE180 / E30
■■ / Sheath
FE180 E30 colour1 × 70
1 × 150 RMRM LL
Orange 16.4
23.0 795
1637 672
VDE 0482-1034-2
1440 221756
221762
FE180
FE180 / E30
/ E30 1 ×1 185
× 95RM
RM LL 19.1
25.4 1086
2020 912
1776 221758
221764
■■ Flame retardant: IEC 60332-1, EN 60332-1-2, VDE 0482-332-1-2
FE180
FE180 / E30
/ E30 1 ×1 240
× 120
RMRM LL 21.1
28.5 1353
2606 1152
2304 221760
221766
Electrical
FE180
FE180 / E30 characteristics
1 ×1 300
× 150 RM LL 23.0 1637 ■■ No flame2880
propagation:
1440 IEC 60332-3-24, EN 60332-3-10,
221762-24,
BETAflam® 42 / E30Safety cables RM 32.6 3464 221768
BETAflam® FE180 / E30
FE180 / E30
Rated voltage 1 × 185 RM L
U0/U = 600 / 1000 V 25.4 2020 VDE 0482-332-3-24
1776 221764
FE180
FE180 / E30
/ E30 2 ×1 1.5
× 240
RE RM 2LL 8.428.5 962606 ■■ 292304 FE180: IEC 60331-21, VDE 0472-814
Circuit integrity 221766
221838
(for fixed und protected laying)
FE180 / E30
FE180 / E30 2 × 2.5 RE RM
1 × 300 2L L 9.532.6 3464
122 482880 221768
221960
Test 3500 V, 50 Hz Circuit integrity E30: DIN 4102 part 12
/ E30voltage 2 × 4 RE
■■
FE180 2L 9.6 157 77
Thermal
FE180
FE180 / E30 characteristics
/ E30 2 ×2 6×RE
1.5 RE 2L2L 8.4
10.9 96
208
■■ Approval:11529
Electrosuisse SEV CH-00-IK-0492.ZA1.E, ESTI 09.0561
221838
FE180
FE180 / E30
/ E30 2 ×2 10
× 2.5
RMRE 2L2L 9.5 122 48 221960
Operation temperature – 25 °C up to + 90 °C14.6 380 192
FE180
FE180 / E30
/ E30 2 ×2 16
× 4RM
RE 2L2L 9.6
17.1 157
572 77
307
FE180
FE180 / E30
/ E30 2 ×2 25
× 6RM
RE 2L2L 10.9
20.5 208
700 115
480
Cable type
FE180 / E30 Construction
2 × 10 RM Core
2L function Outer
14.6 Ø Weight
380 Cu192
factor Order no.
FE180
FE180 / E30
/ E30 G2mm²
n3 × × 16RERM
1.5 2L
LNPE 8.817.1
mm kg572
106/ km 43307
kg / km Germany Switzerland
221839
FE180
FE180 / E30
/ E30 43 G2150
× 25RE
2.5 RMRM 2L
LNPE
3LPE 9.920.5
54.0 700
144
6951 72480
5760 221845
FE180 / E30 43 G 185
4 RERM LNPE
3LPE 10.1
59.2 188
8600 115
7104 302455
FE180
FE180 / E30
/ E30 4 G3240
G 1.5RM
RE LNPE
3LPE 8.8
67.4 106
11000 43
9216 221839
FE180
FE180 / E30
/ E30 4 G3 1.5
G 2.5
RERE LNPE
3LPE 9.69.9 144
133 5872 221845
221840
FE180 / E30
FE180 / E30 3 G
54 G 1.54 RE
2.5 RE
RE LNPE
3LPE
3LNPE 10.1
10.9
10.7 188
183
167 96115
72 302455
221846
221841
BETAflam® 42 Safety cables BETAflam® FE180 / E30
FE180 / E30 54 G 2.5
4 RERE 3LPE
3LNPE 11.2
12.2 288
232 154
120 304903
221847
FE180
FE180 / E30
/ E30 54 G446GRE
1.5 RE 3LPE
3LPE
3LNPE 9.6
12.8
12.4 133
335
306 58
230
192 221840
221848
FE180
FE180 / E30
/ E30 54 G4610
GRE
2.5
RMRE 3LPE
3LPE
3LNPE 10.9
17.4
14.2 183
572
419 96
384
288 221846
304762
221849
FE180
FE180 / E30
/ E30 54 G410
G 4RM
16 RE 3LPE
3LPE
3LNPE 11.2
20.0
19.5 288
835
731 154
614
480 304903
221852
221851
FE180
FE180 / E30
/ E30 54 G416
G 6RM
25 RE
RM 3LPE
3LPE
3LNPE 12.8
24.2
22.6 335
1268
1067 230
960
768 221854
221853
FE180 / E30
FE180 / E30 4 35 RMRM
G
54 G 25 10 3LPE
3LPE
3LNPE 17.4
27.9
26.8 572
1757
1593 384
1344
1200 304762
222774
221855
FE180
FE180 / E30
/ E30 54 G435
G 16
50 RMRM
RM 3LPE
3LPE
3LNPE 20.0
32.3
30.8 835
2403
2215 614
1920
1680 221852
221857
221856
FE180
FE180 / E30
/ E30 54 G450
G 25
70 RMRM 3LPE
3LPE
3LNPE 24.2
38.0
36.3 1268
3449
3015 960
2688
2400 221854
304767
221858
Cable type
FE180 / E30 Construction Core function Outer
27.9 Ø Weight Cu1344
factor Order no.
FE180 / E30 54 G470
G 35
95 RMRM 3LPE
3LPE
3LNPE 44.2
42.2 1757
4592
4219 3648
3360 222774
221860
221859
FE180
FE180 / E30
/ E30 n54×G4mm²
G 50
120
95 RM
RM
RM 3LPE
3LPE
3LNPE mm32.3
48.9
49.0 kg 2403
/ km
5660
5712 kg 1920
/ km
4608
4560 Germany 221857
Switzerland
221861
FE180E30
FE180 / E30 4 G4150
G 70 RM 3LPE 38.0 3449 2688 304767
RE =/ round solid, class 1 RM 3LPE 54.0
L = colour phase conductor 6951
br/bk/gr ●■●■●■■ 5760 Further designs upon request
FE180
FE180 / E30
RM =/ round
E30 stranded, 4 G 95RE
47 Gclass
185
1.5 2RM
RM 3LPE
3LPE 44.2
N = colour neutral59.2
NRPE 4592
conductor bl ●■■ 8600
11.5 209 1013648
7104 221860
221842
PEFE180
FE180 / E30 earth conductor
=/ colour
E30 47 G4240
G 120
2.5 RMRM
RE gn/ye ●◗ NR3LPE
3LPE
NRPE 48.9
67.4
= colour phase conductors
13.2 5660
11000
bk ● / numbered
296 4608
9216
168 221870 03.2016
www.leoni-energy-infrastructure.com
G RE =/with
FE180 E30 conductor 7 Ggr/ye
4 RE
= round solid, class 1 ●
◗ NRPE
L = colour phase13.6
conductor br/bk/gr 423
●■●■●■■ 269 Further designs upon request
RM / =
FE180 round stranded,
E30 5 G 1.5class
RE 2 N = colour neutral
3LNPE 10.7conductor bl ●■■ 167 72 221841
PE / =
FE180
03.2016 colour
E30 earth512
conductor
GG2.5 RE gn/ye ●◗ 3LNPE
1.5RE NR = colour phase12.2
NRPE
www.leoni-energy-infrastructure.com conductors bk ● / numbered
15.4 232
357 120
173 221847
221844
G /=
FE180 with conductor
E30 512GG4gr/ye
RE RE●◗
2.5 3LNPE
NRPE 12.4
17.7 306
506 192
288 221848
300482
FE180 / E30 5 G 6 RE 3LNPE 14.2 419 288 221849
FE180 / E30 www.leoni-energy-infrastructure.com
03.2016 521GG101.5
RMRE 3LNPE
NRPE 19.5
19.4 731
608 480
302 07 | Made in Switzerland
221851
215079
FE180 / E30 527GG161.5
RMRE 3LNPE
NRPE 22.6
22.2 1067
769 768
389 221853
222106
Barosur Betaflam 21x30cm revisi.indd 75 G 25 RM
FE180 / E30 3LNPE 26.8 1593 1200 221855 3/28/18 4:44 PM
RE = round solid, class 1 L = colour phase conductor br/bk/gr ●■●■●■■ Further designs upon request
08 | Made in Switzerland

Barosur Betaflam 21x30cm revisi.indd 8 3/28/18 4:44 PM

 Fire performance Technical Information 79

Electron-beam cross-linking

Physical cross-linking Advantages of cross-linked insulation materials

We cross-link our cable insulations with high-energy electrons
(betarays) in our own state-of-the-art irradiation centre. These
electrons cede their kinetic energy when slowed down in the
polymer. Through the impact of the electrons radicals are built,
which with chemical reaction interlink the molecules.
Cross-linked insulating materials
Cross-linking binds together the polymer chains by means of a
chemical linking (in the amorphous phase).
This leads to a three-dimensional network. The polymer chain
can no longer move freely (irrespective of temperature). Above
the melting temperature the material can no longer flow but it
goes into a rubber-like elastic state.
Q Increased shear and compressive strength
Q Improved integrity in case of electrical failures (overload, short
circuit)
Q Improved resistance to chemicals
Q Infusible, soldering iron resistance
Q Improved impact strength and crack resistance
Q Better weather and abrasionresistance
With the electron-beam accelerators the insulation materials can be cross-linked
within a few seconds. The homogenous irradiation and implicit the homogenous
cross-linking are ensured by thererfore especially adapted handling systems.
Other than in the chemical cross-linking in the irradiation cross-linking
no peroxides or hydro-silicones are incorpored into the synthetic mixtures.

High tension generator

Accelerator tubes

Deflecting magnet

Cable
BEFORE cross-linking:
Schematic representation of the chain-
forming macromolecules before cross-
linking. Free movement of polymer chains
(in the melt and in the solution).
AFTER cross-linking:
Schematic representation of chain-forming
macromolecules after cross-linking.
Three-dimensional cross-linking of polymer
chains (heavily impaired freedom of move-
ment).

Compound cross-linked
after 1 hour at 200 °C

Compound not cross-linked

after 1 hour at 200 °C

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09 | Made in Switzerland

Barosur Betaflam 21x30cm revisi.indd 9 3/28/18 4:44 PM

 80 Technical Information Fire performance

Flame test on insulated cores

Series of tests on a variety of LV-cables using a simple 30 second firelighter test on an insulated core.

Test cable >> Test cable >> Test cable >>

PVC insulation, PVC sheath XLPE insulation, LSOH sheath BETAflam® halogen-free mineral
(H05VV-F) (N2XH) copolymer insulation and sheath

Starting conditions

Development of flames
and smoke after 5
seconds …

… and after 30 seconds

Test result PVC cables burn very easily and give Standard LSOH cables often have Neither the insulation nor the sheath

rise to a lot of smoke. XLPE insulation, which burns very show any signs of the development of
easily. fire or smoke. These cables also fulfil
the IEC 60332-1 flame test on the
insulated core alone.

www.leoni-energy-infrastructure.com 12. 2015

10 | Made in Switzerland

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 Fire performance Technical Information 81

Why is this important?

In many cable cabinets and switchgear boxes, the fire protection
sheath on the cable is removed during installation. As a result,
XLPE insulated cores are no longer protected against fire.
The risk of fire is higher in these cases than it is elsewhere.
In many cable specifications (UL, ICEA), the use of halogenated
protective material makes it necessary for a flame test to be
carried out on the insulation. However, the IEC specifications
omit these requirements.

In many cable specifications, flame tests on insulated wires is required (UL, ICEA, but using halogenated flame
retardants), however it is missing in IEC specifications.

Fire propagation Smoke Corrosivity Flame test on

Cable type complete cable IEC 61034 IEC 60754 insulation
IEC 60332-3 IEC 60332-1

BETAflam® FRNC 110    

XLPE insulated FRNC

sheathed    

PVC insulated
PVC sheathed    

Please do not repeat this test without taking suitable safety and health precautions!

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11 | Made in Switzerland

Barosur Betaflam 21x30cm revisi.indd 11 3/28/18 4:44 PM

Barosur Betaflam 21x30cm revisi.indd 12 3/28/18 4:44 PM