FOR COMMENT x Te-SEPAG DHHa KAang TK For Comment Rev [Date | Prepared | Checkat | Approved Daials of Revision Owner AES-VCM MONG DUONG POWER COMPANY LIMITED [Consultant a POWER ENGINEERING CONSULTING Wy JOINT STOCK COMPANY 2 EVNPECC2 Doosan Heavy Industries & Construction Co., Ltd Project : PC ‘110206 MONG DUONG II 2 x 560MW(NET) VAS" DNez THERMAL POWER PLANT TNT PL Title KKS ZEN COMMISSIONING PROCEDURE —_ eg No. FOR 360027 SORBENT CONSUMPTION TEST me Dosanen No Pages No. T10206-DN02-P1ZEN-860027 7Hoavy Industriog & Construction Rev. A 1.0 20 3.0 4.0 44 42 43 5.0 6.0 70 7A 72 8.0 TABLE OF CONTENTS OBJECTIVE OF THE TEST ORGANIZATION AND RESPONSIBILITY OF TEST . SAFETY PRECAUTIONS. TEST ITEMS AND METHODS Limestone Sampling ... Limestone Consumption Measurement. Measuring Instrument TEST REQUIREMENTS AND CONDITIONS ACCEPTANCE CRITERIA. TEST RECORD... Limestone Sample .. Limestone Consumption ATTACHMENTS. Attachment 8.1 Job Safety Analysis Attachment 8.2 Risk Assessment Attachment 8.3 Correction Curves Attachment 8.4 Measured Data Equation Page 2 of 7IDOOSAN| Heavy Industries & Construction Rev. A 1.0 2.0 24 22 23 24 25 26 27 28 OBJECTIVE OF THE TEST ‘The purpose of this document Is to provide a systematic guldeline to commissioning procedure for Sorbent Consumption Test. ORGANIZATION AND RESPONSIBILITY OF TEST General Commissioning Manager Overall commissioning management Commissioning Administrator ™ Test schedule planning Inspector arrange owner and government ™ Test result reporting Root cause analysis for incident Commissioning Co-coordinator ™ Test procedure contol. ™ Test Supervising Technical adviser arranging Commissioning Safety Manager ™ PTW/LOTO management Job safety analysis management Risk assignment for test Safety control during test Commissioning Operation Manager CCR Operation ™ Boller Local Operation Turbine Local Operation ™ BOP Local Operation Commissioning | & / DCS Manager Instrument Calibration/Maintenance DCS Logic Change Management DCS manufacture's TA Management Commissioning Electrical Manager ™ Aux. Power Distribution and DC/UPS ™ Transmission Line ™ Generator/Excitation ™ Emergency Diesel Generator Commissioning Environmental Manager Page 3 of 7IDOOSAN| Heavy Industries & Construct ronstruction Rev. A ™ FGD system operation EP system operation SOR system operation Ash system operation 29 2.10 ant 212 2.13 3.0 4.0 4A 42 43 Coal handling system operation Commissioning Chemical Manager Water treatment system operation Waste Water Treatment system operation CPP system operation Commissioning Maintenance Manager Technical Adviser of Boller (Manufacture's Representative) Technical Adviser of Turbine (Manufacture’s Representative) Technical Adviser of Generator (Manufacture's Representative) SAFETY PRECAUTIONS Job Safety Analysis and Risk Assessment have been checked before commissioning, Refer to Attachment 8.1 & 8.2. TEST ITEMS AND METHODS Limestone Sampling * Sorbent shall be sampled in fifteen (15) minute intervals throughout the duration of each Performance Test run. + Sampling: 20kg / 1 time X 2 times = Total 40kg /2 times * Limestone will be taken at the weighing Feeder which Is located under the Limestone Day Silo, Limestone Consumption Measurement Limestone powder consumption will be measured by flow transmitter (HTK10CF001/002) located at limestone slurry feed line and will be calculated with the slurry density by density ‘ranemitter (HTK10CD001) located at the discharge of Limestone Slurry Feed Pump. Measuring Instrument ‘+ Limestone Slurry Flow (HTK10CF001/002) + Limestone Slurry Density (HTK10CD001) Page 4 of 7Heavy Industries & Construction Rev. A 5.0 6.0 70 TA 72 1) 2) TEST REQUIREMENTS AND CONDITIONS 1) The Power Plant Is stabilized at 100% TNCR Load. 2) Desulfurization Island and auxiliary system to be In the normal and stable operation. 3) During the trial, bypass damper should be closed. ACCEPTANCE CRITERIA ‘+ Limestone Powder Consumption < 13.4 kg/MWh (HHV) net TEST RECORD Limestone Sample Composition unit Contract ‘Actual Remark cacos wits 290 Mgo wits 0.19~2 Fe203 wits 01-12 sio2 wre | 016-08 i203 wre | 0.14~20 Solid Limestone (dense) | kgims | 2400 ~ 2600 Solid Limestone Size] mm 0-25 Limestone Consumption Measured data (Flow and Density) Is used to calculate of Sorbent Consumption. Correction Data Description unit Contract ‘Actual Remark Flue Gas Flow Rate | Nm3inr Inlet $02 Concentration | mg/Nm3 Limestone Composition Page 5 of 7Heavy Industries & Construction Rev. A 3) Comparison to Guarantee Value at 100% TNCR Design Coal / 1Unit Consumption | Unit Contract Actual Remark Sorbent kgihr 7504 kgihr Personnel Commissioning Inspector Name Signature Page 6 of 7Heavy Industries & Construction Rev. A 8.0 ATTACHMENTS Attachment 8.1 Job Safety Analysis Attachment 8.2 Risk Assessment Attachment 8.3 Correction Curves Attachment 8.4 Measured Data Equation Page 7 of 7[Attachment 8.1] Jab Safety Analysis Finn Many iductin ia JOB SAFETY ANALYSIS MONG DUONG II 2x 560 MW (NET) COAL FIRED POWER PROJECT (Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solution that control, minimize or eliminating hazard.) © AES-VCM ‘Task : Sorbent Consumption Test Prepared by : D.H Han Reviewed by: K.H Jung ‘Approved by: J Kim ‘Original Date : 23/06/2014 Revised by: Rey Date: Revision: A Goggles: Yes] Gloves: Yes Face Shield : No Barricade Needed : No Lockout Yes _| Dust Mask: No Tag out: Yes Safety Hamess: | Long Sleeves: Hearing Protection MSDS NeedReview. Ground Fault interrupter: | Others No Yes Yes Yes ‘Other Safety Equipment Required: Remarks List of All Job Steps List of All Known Hazard ‘How to Pliminate Hazards Plant operation at 100% TNCR Sorbent consumption test FGD operation Boiler wips and no response plan Read the test procedure and conduct pre-test briefing with all engineers and field staff about the response plan. Do not get panic but follow test engineer's instruction, ‘Normalizing the equipments and monitoring the operation, Rotating equipment ~ Hand entrapment Electric shock Steanv Air jet, Hot surface Noise ‘Guards tn place. Eathing of frame and panels. Use splash goggles and gloves. Use of ear muff near all no equipments. ‘Manual operation of valves Work at high elevation Hot surface Hot water or steam jet Ensure safe work platform: Use hand gloves at all times. Field operation and CCR control communication ‘Communication problem Biclingual operators Ta sufficient instructions ‘Competent CCR operators with clear communication SKI. Dedicated radio channel for operation,[Attachment 8.2] Risk Assessment Doosan any nds in O nes-vem RISK ASSESSMENT ‘Country Office/Project: Mong Duong II Coal Fired Power Project, Vietnam Ref No: 140 Date: 23/06/2014 ‘Assessors: D.H Han Activity : Sorbent Consumption Test ‘Assessment Purpose Identification of hazards and implementation of mitigation measures Eng an Foeinsens | PATEHE Tan wip tfow te test procedure: ve preparation test | Entec! | penning Everybody shall read and understand he est Acceptable echicians Evento Fin Toad operation Rouing Tad TS] OY Guards n pace TP 373 prorebe engineer | eguiomesdnt | entrapment Esthing of panelkids Engineer! | FScticy Eerie shock Use of ear mf dust respirator, loves technicians | Nojse/HeavDust | Injury FEIT Open Koay at — Pomaiy FZ 3 Copan gine WIT TST ar engineers | Elsticty Rotating No loose stings atached to work vest Acceptable Engineers! | Nei equipment Use eleciia's hand poves " * Electric shock Use ear muff. Ear damage CoAT oe rang open — Ppa 5) rope commanicaon Woogie —}T—] 7] —Praar radio pert damage rao channel. accepable Operators Injury Use of English language. c Compete operators Bilingual altos in CCR. Tiksiiood 2) SevertyS) Risk Facior Number (RFX) | Residual Rk Nomer RNY TrLikeasitis Unlike improbable Negligible 2 Trivial Acceptable [2 Trivial Accepable 12 Liketood wi ating ease 2 Remote Zig 3.5 Tolerable 3.5 Tolerable SI-Seventyasitis Oils POSTE ORSTOAT Moder 9 Madera NCCABIE WH] 69 Mada NOSPBTE WH TOTEW —] S2-Severy wilh NGAI CONT TFA Dalaba CCT P1015 Subs TOTS Saba Pepa Jo salty analy and ey ‘etfiaton check ist when REN is >= 6 3 Very ely Frequent 5 CairophioVany | 16-25 Tvlerabe Unaccopabie | 16-25 Tvlerabe” Unaccepabe Prepare safely verification check Ist High when REN isEFT Hoavy Industriog & Construction Attachment 8.3 Correction Curves Avi ible CaCO3 vs Limestone Consumption Rate Available CaCO, vs Limestone Consumption Rate {torn 3 a5. 2 8s 90 95 100 (*4)Ray Hoavy Industriog & Construction Attachment 8.4 Measured Data Equation Description Limestone Water Limestone Remark Sirry Densiy | tonms | xt 10 zi 25 be ton x2 ve zeuzixze | Zevilbe Flowrate mah x6 va eve) 2 23 wllbe pesya=z 2 2 Y3= 23 ) tyes » (2%) svse23 3) (qq) +8 = » (228) aya=a3 ») XI ~ 22 and 23 wilbe constant. Therefore, ¥8 wl be eaculatd itor that X@ and X8 willbe calulates Example) Timostone Deseription | Limestone Water meso momark Densiy [enne |e 3 2 ‘on @ 2 Bez xB) Flowrate woh 6 Wee 25 pxzty2=t610 2 «18.72 ton Qe ¥9 «18.72 main » 2 ave=r610 > X@ «585 ton 1630 (gag) 199 = 1620 9 «298 main