COMPANY PROFILE Condition Monitoring Products & Services www.cistech.co.idPT. CISTECH ALPHA INDONESIA is an Engineering Company focuses in providing high quality products and services in the area of preventive and predictive maintenance. Established in 2005 and at first represent Bruel & Kjaer Vibro as an exclusive distributor in Indonesia and through over years, Cistech has gained acceptance and recognition for the provision of technologically advance Vibration Monitoring products coupled with supreme professionalism to support the activities of installing, commissioning and after sales supports. Over the years, as the company has grown and scope pf products sales have expanded to Laser Alignment system, Infrared Camera, Quality Measurement Tools and Workshop Balancing Machine while our Condition Monitoring Services includes : Vibration Analysis Survey, Insitu Balancing, Onsite Laser Alignment, Infrared Thermography and IR Gas Leak Services. Vision To become an Indonesian leading company providing integrated Condition Monitoring ‘System and Solution Mission ‘To offer the best Condition Monitoring products and services, targeted at helping plants in achieving optimized machines availability, productivity and quality while continuing reducing overall cost To offer highly competence engineering skills by on going development of our people Culture Integrity — Commitment - Team Work — Education - Gratitude Romas Djailani - DirectorBOC eet Rn Eee a spectris company You can view, save and open your data anytime, anywhere, and with anyone SETPOINT CMS does not care where you . store the data. Bssoor meet Better technology, better reli Removable 32GB and better value. SD card in rack 256G8 embedded solid-statehard dive in rack @.& Ce B&: VIBROCONTROL 8000 (VC-8000) See Seat aay en eee reuc Rm Reels) Pee ena Cue) noma ica cena chs Up to 60 vibration/position/speed channels ea eres h reesei can be monitored and displayed in a single ceaeres SETPOINT® CMS Condition Monitoring Software Advanced analytics the way you want it CMS data, whether stored in your PI System or in our .cms format files, is “open” allowing you to export it to spread-sheets and use it with other software. Sharing and storage flexibility the way you want SETPOINT™ CMS software is designed to be just like Adobe® Reader® so that you can view, save and open your data anytime, anywhere, and with anyone Online Condition Monito: VCM-3 adds a new dimension of healthcare awareness to your assets, whether it be balance-of-plant, non-critical machines and even isolated critical machines. Accessories/Spars GYRO Nn kon coed GSE do nee reac Prana rocco Preedateal 2x DIN clip including serews, for mounting anno A2039 2 DDAUSIVCM-S to a DIN-all (2x DIN clips P2136 Se eee rea ‘ required fer one VCM-3) “JMachine Protection System Machine protection is mandatory if you want to avoid catastrophic machine damage and expensive production losses. An effective protection solution will evaluate several machine parameters to shut the machine down only when necessary to protect the machine and its environment. Accessories SAMto Display _SystemPower__-ExtemalPower Power Connection Weathesproot cama cate ‘Supplies, Modul Housing The portable VIBROPORT 8000 (VP-8000) hardware platform is based on our rack-based VC-8000 machine protection system. Using the VIBROPORT 8000 you can connect to your existing machinery protection systems to immediately view, log, and share all data needed to understand machinery behaviors. Leave the VIBROPORT 8000 connected to your machines for hours, days, or months. It collects all valuable data ~ even without a computer connected to the rack. The VIBROPORT 8000 is ideal for monitoring during turnarounds or following maintenance. Collect startup and shutdown data and keep an eye on machine resonances. Connect the VIBROPORT 8000 to your machines during process changes to monitor any degrading mechanical conditions. SETPOINT® CMS Software powered by OSIsoft PI VIBROSUITE — Standalone Wind Turbine SETPOINT® to PI Adapter Monitoring VC-8000 Setup Software Compact Monitor Setup Software for Configuration of VIBROCONTROL 9xx & VIBROCONTROL 18xx FSS rE carTanied Software fee cemuurn Compact Analyzer Software for Configuration of Report & Route Manager Software VIBROCONTROL Ox & VIBROCONTROL 18x MT RCT Ey ab Se ally AGM 4) aa al ala seating DSS i Transmitt lonemsen cor Eo | 3PS OU eel Wen Ole) ete Ae Sees Uo) (@ @ OSIsoft. is now part of AVEVA OSlsoft’s market-leading P| System is the proven system of record for operational data in essential sectors such as power generation and utilities, water, oil and gas, mining, metals, manufacturing, pharmaceutical, facilities, transportation, food and beverage, and more. Every day, industrial professionals in 146 countries rely on the PI System to improve performance, protect health and safety, keep the lights on, and make the world run more smoothly. PI System is a cost-effective choice for companies deciding whether to buy or build an operational data store to support analysts and data scientists. The PI System’s integrated product portfolios : PLEDGE BENEFITS FOR OPERATIONS | BENEFITS FOR BUSINESS Pervasive, real-time data collection for remote assets and lloT devices PI CORE On-premises for 24/7critical operations PI CLOUD Scalable, integrated data services for advanced analytics Tie itera Tc ‘Customize fe) ‘Custom Applications Bussiness System Notifications Event Frames = = —_— & PI Cloud Connect Bussiness Intelligence Tools Pl interfaces integrate. HiMcrosot EI%.. @esri & eet, PI Connectors Visualize PI Vision Geile atatink PI System delivers cleansed and formatted data to analysis tools, data science and AI/ML platforms, and applications. The seamless integration of Pl System products across the operations core, edge, and in the cloud ensures data integrity and allows data to be shared securely outside the industrial control network. PI System empowers employees across and beyond the organization with ready access to a rich set of operations data to visualize trends, reveal relationships, and support new business opportunities.SENSORS FOR CONDITION MONITORING PYMISENSORS A PCB PIEZOTRONICS DIV. PCB offers a full line of eae cue ess ace velocity sensors, dual output vibration sensors, 4-20 mA See en ene ea cee relays, cables, displays and Prececeicd NTU Reta eric) Cerne tere ed Peet ees ences IMI® Sensors is used to spot imbalance, bearing faults and misalignment by measuring machine vibration, providing early fault diagnosis thus reducing downtime with the product line interfaces directly with data acquisition equipment including online systems and handheld data collectors. Typical vibration monitoring instrumentation involves accelerometers, switches, 4-20 mA transmitters, cables, junction boxes and other accessories. But the main components to a vibration monitoring system are: + Sensors, including cables and junction boxes + Data collection device + Monitoring/analysis software This condition monitoring is driven by turbine operator's biggest challenge — to monitor combustion instability to ensure trouble-free operation, worker safety, and to prevent catastrophic failures. IMI high-temperature accelerometers and pressure sensors are manufactured to meet the specific power generation and petrochemical design requirements, including intrinsic safety certification in accordance with ATEX and CSA. Applications : - Motor Vibration - Paper Machines and Conveyors - Gearboxes - Steel Rolling and Annealing - Vibratory Screens and Feeders ~ Mining Equipment - Pumps and Submersible Pumps - Shock in Shipping Containers - Machine Tool Spindles - Rotary Screw Compressors - Food and Beverage Manufacturing Applications : - Combustion Instability in Gas Turbines - Cooling Towers and HVAC Systems - Reciprocating Machinery - Nuclear Power Plants - Wind Turbines - Oil & Gas - Hydroelectric Power Plants - Industrial Cryogenic Facilities> Agate. OPE CLM Ue Ole AT-2040 provides a positive 24-volt supply for 4-20 mA input sensors and negative 24 volts for proximity probe drivers. AT-2040 can also simulate a wide variety of accelerometers, proximity probes and other transducers that can be feed back into drivers, cabling, connectors, and meters to quickly conduct system checkouts and new system install Application: — - Cabling and wiring troubleshooting - Vibration signal simulation - accelerometers and velocity probes - Machinery speed signal simulation - Calibration of + Accelerometers + Proximity probes and drives. + Monitoring systems + Charges amplifiers AT-2040 + Avionics equipment eRe eRe Advanced Features : fella lel Mele me Iie ols Ce ere mue ST) Pee mcet ens voltage, IEPE, charge Seen - Built-in sensor signal conditioner let cece ieeteMts Net ected Sse Ra etn cee Ser cs eee cir - Automatic mass load correction Eee te Cee ni USMC Mure cclar| ern tees ol BONUS stn BS Bue Reo Cur el te Ome ECR ong Other Agate’s Products You May Need AT-2035 AT-2035 is here as an alternative to a portable calibrator as an affordable alternative. This version is designed by combining the features of AT-2030 standard portable calibrator and AT-2040 executive-class portable vibration calibrator. AT-2030 AT-2030 shaker table and vibration calibrator is a variable frequency, variable amplitude, battery operated portable shaker capable of calibrating accelerometers, transducers, and proximity probes. It is designed for simple accelerometer and vibration transducer calibration without the need for advanced features. AT-2050 AT-2035 is here as an alternative to a portable calibrator as an affordable alternative. This version is designed by combining the features of AT-2030 standard portable calibrator and AT-2040 executive-class portable vibration calibrator.EEXERTHERM” permanent infrared Hotspot Detection 24x? Thermal Monitoring Continuous Thermal Monitoring will predict 70% more failures PE ar ee ot Renta APPLICATIONS : LV Switchgear MV Switchgear Dry Transformers LV Transformers Motor Control Centre The key benefits of the ARM XI + Monitoring 24x7 up to 80 Exertherm Sensors and / or up to 60 MCC Drawers for potentially compromised joints and terminations; + Using industry standard Modbus TCP/IP allows the pass through of the ‘raw temperature data’ to a host system — this enables data to be integrated, + Protecting circuits operating at a low load with the Patented Exertherm LoadMap solution This can adjust the warning alarm level to suit the maximum load that will be applied to a circuit Sensors) trended and stored according to client requirements; Inspection Frequency % Chance of Problem Detection Positioning View Reliability Availabilty Safety Self-diagnostics Low Load es Thermal Imaging/Windows Typically 1 day out of 365 = <1% of time 0.27% External Limited Dependent on luck/correllation Data is not integrated or real-time Places operator at risk Operator dependent Extremely difficult to detect faults being thermally monitored. (This is only applicable to the circuits using the 8ch Datacard / IR EM eed ern aC) 24x7/365 = 100% of time 100% Internal Unlimited - direct line of sight Continuous reliable data Real-time data - integrated to BMS/EMS/SCADA Increases facility/operator safety Automatic. Load related alarm thresholds The most common cause of electrical failures and arc flash incidents is poor busbar:busbar joints and cable terminations. A compromised joint can only be identified by the excess heat it generates. Not to confuse ‘excess heat' with ‘heat rise’, Exertherm sensors measure the Delta T (AT). | aPRE-CUT SHIMS BO CuO mur eR ret ae ’ Pre-cut Shims make alignment and other machine levelling tasks easier and more cost effective It made from high-grade stainless steel material to prevent corrosion from exposure to acid or alkalis in sizes to suit almost any type of machine. a Itis available in several machine foot sizes, each with different thickness options and pre-packed in refillable aluminium framed i ~ case fitted with clearly marked slots to hold individual sets of © shims to give exactly the right alignment correction facility for almost any machines, The pre-cut shims are completely flat, ensuring stability, consistent machine support over the full surface of shim and also burr-free with specially rounded corner to avoid injury to operatives during alignment positioning, Ge Designation Quantity A B C Thickness Bolt size R-50-0025Ak 10pcs SOmm 50mm 13mm 0.025mm = M12. R-50-005An 10pcs_ 50mm 50mm 13mm —0.05mm m2 R-50-010Ap 10pcs_ = 50mm = 50mm = 13mm_—_0.10mm m2 R-50-020Ar 10pcs_ 50mm = 50mm 13mm —0.20mm m2 R-50-0025Bk 10pcs 50mm 50mm 13mm 0.025mm = M18. R-50-005Bn 10pcs 50mm 50mm 13mm 0.05mm M18 R-50-010Bp 10pces 50mm 50mm 13mm 0.10mm M18 -C R- 50-020Br 10pcs 50mm SOmm 13mm 0.20mm. MIs Oe eee 3.00 mm then bolt size R-50-0025Ck 10pcs 50mm 50mm 13mm = 0.025mm M27 M36 & M52 that doesn't R- 50-005Cn 10pcs 50mm 50mm 13mm 0.05mm M27 shown tiie (abies! R-50-010Cp 10pcs_ 50mm 50mm 13mm_—_0.10mm M27 R- 50-020Cr 10pces 50mm 50mm 13mm 0.20mm M27Vibration We invite you to explore how certification can create a competitive @ Institute advantage in yourcareer and for your employees. Basic Machinery Vibration (BMV) prepares attendees to perform basic vibration analysis on industrial machinery sing single-channel measurements, with or without trigger signals, according to established and recognized procedures. It covers basics of sensors, database and data collector setup, data collection, signal processing, fault analysis, and basics of single plane balancing. It is partial preparation for the Vibration Analyst Category Il Certification Exam. The workshops and demonstrations scheduled throughout the training course are used to illustrate theory and applications. NTN ue ae Rae ty advantage in yourcareer and for your employees. Introduction to Machinery Vibrations (IMV) prepares attendees to perform a range of simple machinery vibration condition monitoring and diagnostic activities. It is recommended for individuals as an introduction to machinery vibrations and is partial preparation for the Vibration Analyst Category | Certification Exam. The workshops and demonstrations scheduled throughout the training course are used to illustrate theory and applications. Accreditation by ANSI ensures that the Institute's vibration analyst certification program and process Ce Ue RR ee cM Rk RU Re ied Rog eco Peete uA For certified vibration analysts OIE eee ee oe ee eae eNotes one Coto Tee lee ole ie (eM LEU effective practices. It ensures technical competence and a measurement for advancing careers.Vibration Analysis Service There are 3 characteristics that consider in vibration analysis : amplitude, frequency, and phase — where they have their own role in this scope. The amplitude changes in vibration level are used to evaluate the severity of the machine, the frequencies are used to recognize the machine faults that cause the vibration, and phases are used to understand well the machine behavior when operation. In-situ balancing service Unbalance is the most common problem and it has found out in all-over rotating equipment. It takes a dominant amplitude at 1x rpm of machine speed to be indicated as an unbalance problem, It may turn into excessive vibration then ruined out the bearings or others machine components. Precission Laser Alignment The most cause of machine vibration that created energy loss and less efficiency is misalignment. It occurs during the machine operation where stator and rotor have no linear position. It's still elusive to detect the misalignment problem, because it has influenced by machine speed and stiffness of the system. Infrared Thermography Thermographic analysis provides a high-resolution, non-contact means of monitoring the condition of electrical and electrome- chanical equipment, roofing and wall insulation, and refractories with a detailed report is submitted including electrical anomalies found with colour photo documentation, infrared images, summaries of problems and corrective actions to be taken. Infrared Gas Leak Finder ThermaCAM GasFindIR camera easily locates Hydrocarbon leaks and with exact leak source info, repairs are less time consuming and less expensive. Itis also cost-effectively as numerous components are scanned simultaneously, identifying gas leak with pinpoint accuracy. Machinery Performance Test Production machine performance is one of the most important, things that must be considered. For this reason, maintenance needs to be carried out. 10PT Cistech Alpha Indonesia Green Sedayu Biz Park Blok DM-6 No.15, Jl. Daan Mogot Raya Km.18, Kalideres - 11840 West Jakarta, Indonesia Phone : +62 (21) 22522445 Fax: +62 (21) 22522 448 Email : info@ptcai.com