MANISH HARIYA Sinhgad College of Engineering, Pune - 41 Department of Mechanical Engineering CAD/CAM Laboratory Experiment No.:- 03 Stress and deflection analysis of any Mechanical Component using FEA software and validate the results by analytical methods (FEA). SCOE, Mechanical Engineer Department402A080 Sinhgad College of Engineering, Pune - 41 Department of Mechanical Engineering CAD/CAM Laboratory Expt, No: Static Analysis of Mechanical Component using ANSYS Software Aim : To obtain the stresses, displacements and reaction forces obtained by ANSYS software. Objectives : 1. To learn how to solve structural problems using ANSYS software 2. To understand analytical steps followed by software to solve structural problem 3. How to apply boundary conditions and thermal loads 4. To understand how to analyze results 5. To explore the different facilities available in the software 6. Comparison of results obtained by analytical and software. Problem Definition A plate with holes shown in figure is subjected to axial load of 10 KN at its end. Assume E = 210 GPa and mu = 0.3. Find stress and deflection in the plate, Take thickness = 10 mm. SCOE, Mechanical Engineer Department402080 Deform undeform Plot : Deflection plot : Stress Plot: SCOE, Mechanical Engineer Department402A080 LIST RESULT PRINT S_ PRINT ELEMENT SOLUTION PER ELEMENT POST1 ELEMENT NODAL STRESS LISTING ***** LOAD STEP= 1 SUBSTEP= 1 TIME= 1.0000 LOADCASE= 0 THE FOLLOWING X,Y,Z VALUES ARE IN GLOBAL COORDINATES ELEMENT= 1 PLANE182 NODE S S2 $3 SINT SEQV 1189 0.0000 -816.50 1153.0 1027.0 1143 0.0000 -992.05 13064 1181.0 SCOE, Mechanical Engineer Department1122 388.77 0.0000 -869.10 218 402.51 0.0000 -712.31 ELEMENT= 2 PLANE182 NODE SI S2 S3 218 399.57 0.0000 -445.46 1144 761.01 186.40 0.0000 221 771.61 0.0000 = -230.05 1189 420.47 0.0000 = -768.36 ELEMENT= PLANE182 NODE SI s2 S3 447 665.52 0.0000 = -379.91 1144 764.45 0.0000 -567.14 218 517.74 0.0000 -902.03 986 387.92 0.0000 -777.57 ELEMENT= PLANE182 NODE SI Ss2 S3 986 457.40 0.0000 -1161.9 218 511.02 0.0000 = -1165.0 1122 465.81 0.0000 = -1205.0 1046 392.06 0.0000 = -1221.5 PRINT REACTION SOLUTIONS PER NODE ***** POST] TOTAL REACTION SOLUTION LISTING ***** LOAD STEP= 1 SUBSTEP= 1 TIME= 1.0000 LOADCASE=0 THE FOLLOWING X,Y,Z SOLUTIONS ARE IN THE GLOBAL COORDINATE SYSTEM NODE FX FY 2 46607. -16814. 63 46638. 16878. SCOE, Mechanical Engineer Department402A080 64 70444. -14736. 65 65606. -11924. 66 64214. = -9023.6 67 63092. -6765.0 68 61989. -4927.0 69 60830. -3455.7 70 59670. -2315.7 71 58565. — -1465.7 72 57608. — -865.78 73 56868. -462.16 74 56397. -194.59 75 56235. 2.1556 76 56396. 199.07 77 56866. 467.15 78 57607. 869.90 79 58569. 1471.3 80 59664. 2319.6 81 60826. 3459.4 82 61982. 4926.5 83 63079. 6768.4 84 64204. 9008.5 85 65611. 11903. 86 70432. 14676. TOTAL VALUES VALUE 0.15000E+007 0.19645E-009 PRINT U NODAL SOLUTION PER NODE ***** POST| NODAL DEGREE OF FREEDOM LISTING ***** LOAD STEP= 1 SUBSTEP= 1 TIME= 1.0000 LOADCASE= 0 THE FOLLOWING DEGREE OF FREEDOM RESULTS ARE IN THE GLOBAL COORDINATE SYSTEM NODE UX UY UZ USUM SCOE, Mechanical Engineer Department402A080 1 -2.8634 — 0.50839E-001 0.0000 2 0.0000 0.0000 0.0000 3 -2.8178 0.65656E-001 0.0000 4 -2.7743 —_ 0.74207E-001 0.0000 5 -2.7309 0.78952E-001 0.0000 6 -2.6867 0.81030E-001 0.0000 7 -2.6413 0.81263E-001 0.0000 8 -2.5942 0.80354E-001 0.0000 9 -2.5450 0.78990E-001 0.0000 10 -2.4933 0.77938E-001 0.0000 11 -2.4386 0.78107E-001 0.0000 0.80609E-001 0.0000 0.86766E-001 0.0000 0.98057E-001 0.0000 0.11589 0.14119 0.31865 0.30981 0.28631 0.25318 26 0.21609 27 -1.5870 0.17990 28 -1.5258 0.14803 29 -1.4621 0.12235 30 -1.3973 0.10347 .( 31 -1.3324 0.91268E-001 0.0000 32 -1.2680 0.85383E-001 0.0000 33 -1.2043 0.85559E-001 0.0000 34 -1.1416 0.91520E-001 0.0000 35 -1.0803 0.10305 0.0000 36 -1.0210 0.11976 0.0000 37 -0.96469 0.14087 0.0000 0.97492 CONCLUSION : 1) Maximum stress induced = 17806.9 N/mm*2 2) Maximum displacement = 20.9703 mm. ‘SCOE, Mechanical Engineer Department