2) United States Patent (10) Patent No: US 8,517,893 B2
Surnilla et al. (45) Date of Patent: Aug. 27, 2013
(S8) TRANSMISSION SCHEDULING FOR 0) References Cited
MULTESTROKE ENGINE
US. PSTENT DOCUMENTS
(75) nvenon: Gopichandes Sura, West enrol ea ach wacen
Bloomie, MUS); David Karl Siai38 A+ 61001 Kamamure vai
Bidner, Livonia, MUS) Sioa A" $i. Karamu
SIH A 10lb92 Ravan
(73) Assianee: Ford Global Technologies, LC. pom restates ciemtk ay
Dearborn, MI (US) SSao0r Ble anee Ame Las
CorLHG BD" 122008 Riayat cal B21
(*) Notice: Subject to any disclaimer, the term of this. 7.036465 5/2006 Burk etal.
potent seen or fst une 35,8400 BS $20 Mera tal
USC. 154) by Oday Foon 62200 Kiumeectd
Tiasoo B210200¢ Levine
(21) Appl. Nos 118.580 Stonoeo 62 "12019 Simca
muons? AL 112004 Sutais
(2) Filed: Maz, 2012 sedate At ‘Taos acta
Somioose AL 33007 thst et
(65) Prior Publication Data 20100012053 AL 1/2010 Summilla et al
US20120165155.\1 Jun. 28,2012 * ited by examiner
Prinary Examiner —Ha D Ho
Related US. Appteation Data (14) tones, Agent, or Frm — Ilia Nouyras; Allen
(@) Division of ppiaon No. 1246238, fk on Jun, Hall McCoy Rust @TutleTLP
25,2008, now Pat No. 813.153
n) ABSTRACT
(1) Inc. ‘A mult:-sande internal combustion engine is described. As
BaaW twos (200601) one example, the engine may he transtone tween a 80
BoOW 1010 2012.01) stroke mode and a four stroke mode in coordination with a
() US.c Cranimision sift by ajuing a number of svies por
‘USPC ATTILLL; 477/107 formed by the engine per combustion cycle while shifting the
($8)_ Fel of Castcaton Search transmission between ifleen gsr tos
usec 477/07, 110,111 115
See application fle or complet search history.
8 Claims, 7 Drawing SheetsUS. Patent Aug. 27, 2013 Sheet 1 of 7
US 8,517,893 B2
100
{
}JOOOO
[OOOO
BS eo
VEHICLE SPEED
FIG. 5US. Patent ‘Aug. 27, 2013,
START
ASSESS OPERATING
CONDITIONS
210
c 22
RESPOND BY
ADJUSTING GEAR AND
MODE?
RESPOND BY
‘ADJUSTING MODE WITHOUT.
ADJUSTING GEAR?,
RESPOND BY
ADJUSTING GEAR WITHOUT
Sheet 2 of 7
US 8,517,893 B2
24
ADJUST GEAR AND MODE
TO RESPOND TO
REQUESTED CHANGE IN
WHEEL TORQUE
218
ADJUST MODE TO
RESPOND TO REQUESTED
CHANGE IN WHEEL
TORQUE AND MAINTAIN
CURRENT GEAR
222
ADJUST GEAR TO
RESPOND TO REQUESTED
CHANGE IN WHEEL
TORQUE AND MAINTAIN
CURRENT MODE
ADJUSTING MODE? YES
224
ADJUST AIR AND FUEL TO
RESPOND TO REQUESTED
CHANGE IN WHEEL
TORQUE
RETURN
FIG. 2US. Patent Aug. 27, 2013 Sheet 3 of 7 US 8,517,893 B2
cam FIG. 3
= can ca
a Snent Seaent
ACCEL? MODES TWO MODES FOUR
YES ‘STROKE? No ‘STROKE? No
NO.
Y YES:
peru
TO FOUR STROKE TOTWO STROKE
Yes. MODE? ‘MODE? YES:
’ 318 316 NO 304
samassmonToF2u8 || swrmaniosraore | | wnanroursrrexe
ne HeoearooonsHer | | NoOesNo oOUN ST
ws
= 326
rasa
}¢———— STROKE MODE AND DOWN
Ste es
*o
12
2
TRasmowToT0
‘STROKE MODE AND
ves [es
yh 334
RETURN TRANSITION TO TWO
STROKE MODE:US. Patent Aug. 27, 2013 Sheet 4 of 7 US 8,517,893 B2
cate cata
MAINTAIN FOUR STROKE
MODE
CURRENT
MODE IS TWO
STROKE?
TP-our
OR DECEL?,
TRANSITION
RETURN 3
TOFOUR STROKE
MODE WILL EXCEED
LUGLMIT?
16
LuGUMIT
REACHED WHILE
OPERATING IN FOUR
STROKE MODEZ
Y 430 428
MAINTAINTWO STROKE TRANSITION TO FOUR. TRANSITION TO TWO
MODE STROKE MODE STROKE MODE
418
LUGUMIT
REACHED WHILE
OPERATING IN TWO
STROKE MODEZ
cA20
YES
422
DOWN SHIFT (LE.
INCREASE GEAR RATIO)
FIG. 4 Lm
‘TRANSITION TO FOUR,
STROKE MODEUS. Patent Aug. 27, 2013 Sheet 5 of 7 US 8,517,893 B2
START
OPERATE
OPERATE
CYLINDER IN CYLINDER IN
TWO STROKE FOUR STROKE
CYCLE? CYCLE?
622
ADJUST INTAKE AND ADJUST INTAKE AND
EXHAUST VALVE TIMING EXHAUST VALVE TIMING
ACCORDING TO TWO ACCORDING TO FOUR
‘STROKE CYCLE ‘STROKE CYCLE
| 616 | 624
ADJUST CYLINDER ADJUST CYLINDER
FUELING ACCORDING TO FUELING ACCORDING TO
TWO STROKE CYCLE FOUR STROKE CYCLE
| 618 | 626
ADJUST IGNITION TIMING ADJUST IGNITION TIMING
ACCORDING TO TWO ACCORDING TO FOUR
‘STROKE CYCLE ‘STROKE CYCLE
FIG. 6US. Patent Aug. 27, 2013 Sheet 6 of 7 US 8,517,893 B2
EXHAUST INTAKE EXHAUST y. EXHAUST
IGNITION INTAKE INTAKE
BDC TDC BDC TOC BOC TOC
INTAKE * EXHAUST, INTAKE *
IGNITION. / \ [ \
BDC TDC BDC TOC BOC TOC
ee
PP 876
120
882,
ROM:
eo J]
Kay cru
#20
wo] as |
RAM
0g | |
DRIVER,
888 [KAM
FIG. 8US. Patent Aug. 27, 2013 Sheet 7 of 7 US 8,517,893 B2
GEAR SHIFT
—
FIRST GEAR RATIO. SECOND GEAR RATIO.
a £ TRANS,
TIME — i
ENGINE
FIRST NUMBER OF SECOND NUMBER OF-7
STROKES PER CYCLE WZ STROKES PER CYCLE
MODE TRANSTION FIG. 9A
GEAR SHFT
co ON
FIRST GEAR RATIO. ‘SECOND GEAR RATIO
> L TRANS,
TIME ~ >
ENGINE
FIRST NUMBER OF - \ secon NUMBER OF
STROKES PER CYCLE _) STROKES PER CYCLE
wooetransion FIG, 9B
GEAR SHIFT
fc —\
FIRST GEAR RATIO. 7 SECOND GEAR RATIO
TRANS.
TIME ~ _
ENGINE
FIRST NUMBER OF SECOND NUMBER OF
STROKES PER CYCLE \ STROKES PER CYCLE
MODE TRANSITION FIG. 9CUS 8,517,893 B2
1
‘TRANSMISSION SCHEDULING FOR
MULTSTROKE ENGINE,
CROSS REFERENCE TO RELATED
"APPLICATIONS s
‘The present application isa divisional of U.S. patent appli
cation Ser. No. 12/146,288 filed Jua. 25, 2008, the entire
‘contents of which are incorporated herein by reference forall
Purposes »
BACKGROUND AND SUMMARY
Some intemal combustion engines may be operated in
foursiroke mode, whereby the engine is operated to perform,
2 combustion eyele once every four piston strokes. Oiher
internal combustion engines may be operated in two stroke
mode, whereby the engine is operated to perform a combus-
tion eyele once every two piston strokes. Engines may pro-
‘duce greater maximum torgue when operated in the Wo
stroke mode as compared tothe four stroke mode since the
‘combustion frequency and therefore the power density athe
‘engine may be greater in the two stroke mee than the four
stroke made. However, engines may demonstrat prester fue
‘efficiency when operated the four stroke mod as compared
to the two stroke mode, due in part to better air and fuel
mixing before combustion of the charge is initiated.
Improvements in valve actuation systems have enabled
‘engines to be opeated in the two stroke mode unser some
‘conkitions andthe four stroke mode in other conditions. This 30
approach bas enabled improvements in both fue eficieney
‘and inereased maximum torque of the engine. However, the
inventors herein have ideniied some issues with the this,
approach. As one example, transmission shifting may be
increased as a result of the multimode engine capability
Increased transmission shifing may result in reduce fel
‘eflcieney increased transmission wear andreduced divail-
ity ofthe vehicle asthe transmission shills may be perceived
by the vehicle operator
‘The inventors have recognized that transmission shifting
may be reduced ia some examples by a method of operating
«propulsion system fora vehicle, where the propulsion sys=
‘em neludes an intemal combustion engine coupledtoone0or
more drive wheels of the vebicle via transmission. As a
non-limiting example, the method includes: operating the
‘engine to produce an engine ouput; transferring the engine
‘ula to one or more drive wheels of the vehicle via the
transmission; andadjustinga numberof stokes perlormed by
the engine per combustion cycle while shifting the transnis~
sion between diferent gear ratios. For example, the engine so
may be transitioned fom the four stoke mode to the «wo
stroke mode while the transmissions up-shied by reducing
the gear ratio ofthe transmission. In this way, the transmis
sion may be shifted by a preater extent (eg, t0 a higher gear
ratio) than Would otherwise be suitable when th engine is
‘operated in the four stroke mode, while the new gear ratio
may be stitable ifthe engine is transitioned to te two stroke
mode providing ineased maximum tongue potential
“The iaventors herein have fucher recognized that the
‘engine hug limit (the lower speed limit ofthe engine where 60
NVH becomes unacceptable) may differ depending on
‘whether the engine i operating nthe fou swokemodear the
two stroke mode, For example, the iaventors have recognized
that the ug mit may be lawerin the two stroke mode than the
four stoke mode as a result of the increased combustion 6s
frequency of two sttoke operation, As such, a method of
‘operating & propulsion system for a vehicle is described.
2
‘Whenthe engine isrotatingat.a lower engine rotational speed,
the veel speed may be reduced by increasing @ number of
strokes perfoemed by tho engine per combustion cycle while
increasing a gear rao of the temsmisson; and whea the
engine is rotating at a higher engine rotational speed, the
vehicle speed may be reduced by reducing @ number of
strokes performed by the engine per combustion eycle while
rintaining the transmission at a selected gear ratio.
Tnthis way, ransmission shifing during deceleration of the
vehicle may be delayed oreliminated, under some conditions,
by transitioning the engine from the four stroke mode othe
‘wo stroke mode as the engine rotational speed approaches
‘he lug mit ofthe engine operating inthe four stoke mode
rather thaa performing a tausmnssion shift. The use of eoor-
disated mode transitions may enable the traasmission may
remain inthe seleted geur ratio for longer period of time
during deceleration of the vehicle, thereby enabling a subse-
quent up shift ofthe wansmissioa wo be eliminated when the
‘vehicle operator requests acceleration ofthe vehicle,
[BRIEF DESCRIPTION OF THE DRAWING:
FIG. 1 illustrates an example propuision system for a
vehicle
FIGS. 24 illustrate flow charts depicting example process
flows that may be vsed to control the propulsion system of
FIG.
FIG. 5 depicts an example ansmisson sift schedule,
FIG. illustrates flow chart depicting an example process
flow that may be used tocantrolthe propulsionsystom of FIG.
1
FIGS. 7A and 7B show example timelines depicting opera-
tion ofan exampleeylinder of the propulsion system inarwo
stroke eyele and a fur stake cycle, respectively
FIG. B depicts dele view of an example engine cyin-
dec ofthe propulsion system of FIG.
FIGS. 94, 9B, and 9C are timelines depiting how the
combustion mode of the engine may be adjusted ding 8
transmission shift
DETAILED DESCRIPTION
FIG. illustrates a propusions system fora vehicle includ-
ing aa interual combustion engine 100, Engine 100 may be
operatively coupled with one or more vehicle érive wheels
indicated schematically at 130 viaa transmission 140. Engine
100 may include one or aore combustion chambers or eyliae
deve 110, aon-limiting example of which is depicted sche-
matically in FIG. 8. Inthe example propulsion system of FIG,
4, engine 100 includes a total of eight cylinders. Engine 100
may inelude other suitable numbers of cylinders in other
embodiments, including 2,3, 4, 5, 6 10, or 12 eylindors. A
control system 120 may be operatively and communicatively
coupled with engine 100 2s well as ransmission 140, drive
whee! 130, and other suitable components of the vehicle
propulsion system.
In some embodimeats, transmission 140 may be contig-
uredasa continuously variable transmission (CVT), whereby
the gear ratio of the transmission may be increased or
decreased continuously across 8 gear ratio range. In other
embodiments, transmission 140 may include a plurality of
discrete ger ratios that may be selecied bythe vehicle opera~
tor or the contol system. For example, the gear ratio of the
transmission may be adjusted by sifting the transmission
berween two or more of the diserete gear ratios provided by
the transmission.US 8,517,893 B2
3
Engine cylinders 110 may be selectively operated one of 8
plurality of diferent combustion modes depeading on opee-
ting conditions encountered by the propulsion system. As
non-limiting example, engine eyinders 110 may be operated
ina two stroke eycle under some conditions, and may be
‘operated ina four stroke eycle under other conditions. two
stroke mode corresponds toa combustion cycle where two
piston stokes re ulized to cary out combustion, whereas
four stoke mode corresponds 1 a combustion cycle where
four piston stokes are uilized to cary out combustion.
Sincecombustion occurs ever wo piston stokes inthe two
stroke mode, the engine can prodoce substantially greater
‘engine torgue in the two stroke mode as compared tothe four
stroke mode. Specifically, the relative combustion frequency
‘and power density ofthe engine may be inereased by rasi-
tioning the engine from the four stroke mode wo the wo stroke
mode. Conversely, the relative combustion frequency and
power density of the engine may be reduced by transitioning
‘he engine from the two stroke mode to the four stoke mode,
AAn example of each of these modes is depicted in FIGS. 7A
and 7B, respectively In other embodiments, the engine cy1-
inders may be configured to operate in other or different
‘combustion modes, inluding six stroke modes or eight stoke
modes
FIG. illustrates flow chart depicting an example process
flow that may be performed by control system 120. The
process flow of FIG. 2 depicts how transitions between the
two stroke mode and the four stroke mode may be coonli-
nated with transmission shifting to enable the delivery of a
suitable wheel torque for propelling the vehicle
AAL210, one or more operating conditions may be assessed.
by the cont system. These operating conditions may
include oneor more of engine rotational sped vehicle speed,
an indication of requested whee! torque (ex. roquested by
8 vehicle operator, transmission state (e.g. selected gear)
‘eurteat combustion mode ofthe engine, engine throttle posi-
tion, engine torque reserve for the eurent combustion mode,
ambien! conditions. an indication of engine noise vibration
and harshness (NVH), among other operating conditions
lesribed with reference to FIG. 8
‘Asa non-limiting example, the control system may iden
lly a request to increase oF decrease the whee! torque of the
‘vehicle, This requested increase or decrease in wheel torque
may be communicated to the control system via a user input
‘deve such a an aovelerator pedal depicted ia FIG, Bat 872
AI212, itmaybe judged whetherthe contol system should
respond the requested change in wheel tongue by adjusting
boththe selected peur ofthe taasmission and the combustion
mode ofthe engine. I'he answer at 212 is judged yes, the
process flaw may proceed to 214, where the selected trans-
mmission gear and the combustion mode ofthe engine may be
‘adjusted in response tothe operating conditions identified at
210.
Asafirstexample, the contro system may perform dowsn-
shift ofthe tansmission (ie. inerease the gear ratio) while
transitioning the engine from a (Wo stroke mode to Tour
stroke mode. By down-shiting he transmission eg increas-
ing the gear ratio) the speed ofthe engine may be increased
through the increased pear ratio, while tnsitioning the
‘engine to the four stroke mode ean be used to reduce the
amount of orgue produced by the engine. This approach may
be used by the contol system to respond to a requested
increase or decrease ia the torque delivered to the drive
‘whools of the vehicle as will desribod in greater dota with
reference to FIGS, 3 and 4
Asa socond example, the conto system may downshift
the transmission while transitioning the engine from the four
s
4
stroke mode tothe two stoke mode, The downshift serves
increase the engine rotational speed, while the transition to
thet¥o stoke mode funherincrenses the torque reserve ofthe
engine. This approach may bo used by the coattl system to
respond to requested inerease inthe tongue delivered tothe
drive whoels ofthe vehicle,
‘As a third example, the contol system may perform an
up-shift ofthe transmission (i. reduce the gear rato) while
transitioning the engine from the two stroke mode to the four
stroke mode. The up-shift of he transmission serves reduce
the engine rotational speed while the transition to the four
stroke mode ean reduce the torque reserve while increasing
engine efficiency.
‘Asa fourth example, the contol system may peeform an
up-shilt of the transmission while taasitoning the engine
fom te four stoke eyelet the two stroke eye, Depending
‘on operating conditions, this approach may be used by the
control system to respond toa requested increase or decrease
in the torque delivered wo the drive wheels ofthe veicle as
will desribed in greater det with reference to FIGS. 3 and
4
Altematively ifthe answer at 212i judge no, the process
flow may insteal proceed 10 216. At 246, it may be judged
‘whether to respond toa change in the requested whee! torque
by adjusting combustion mode the engine withoutadjust-
ing the selected gear ofthe transmission. Ifthe answer at 216
is judged ys, the proces ow may proceed to 218, where the
combustion mode of the engine may be adjusted in response
tothe requested change ia whee! torque, while msintining
the currently selected transmission gear
‘As. frst example, the contol system may transition the
engine from the two stroke mode tothe four stroke mode,
While maintaining the curenly selected geur ratio, This
"approach may be used by the control system to respond toa
requested decrease in the wheel torque (e.g. tip-out). As &
second example, the contro system may transition the engine
fiom the four stroke mode fo the two stroke mode, while
‘maintaining the curently selected gear ratio. This approach
may be used by the control system to respond toa requested
increase ia the wheel torgue (¢. tpn)
‘Alteratvey,itheanswerat 216i judged no the process
flow may proceed to 220.220, itmay be judged whether'o
respond oa change inthe requested whee torque by adjust-
ing the selected ear ofthe transmission without adjusting the
combustion mode ofthe engine fthe answer at 220i judged
yes the process flow may proceed to 222, where the selected
transmission gear may be adjusted while maintaining the
current combustion mode ofthe engine.
Asa fist example, the contol system may doveeshift the
transmission, while maatsning the engine inde two stroke
cycle. As a second example, the control system may dowa-
shift the transmission, while maintaining the engine inthe
four stroke cycle. These approaches may be used by the
coatrolsystemto respond to requested increase ia the torque
delivered to the drive wheels of the vehicle. As a thial
example, the contol system may up-shift the transmission,
While maintaining the engie inthe two stroke cycle. As a
Jourth example, the control system may up sift the transnis-
son, while maintaining the engine inthe four stroke eye
From 214,218, 22,and 24, the process ow may proceed
to 224, AL224, the ait and fuel delivered tothe engine cylin-
dees may be adjusted to respond tothe change in requested
‘whee! torque. From 214,218, and 222, the adjustment of the
sir and fel performed at 224 may be in addition to the
adjustments made to the vansmission gear and/or engine
combustion mode. From 220, the adjustment of the air adUS 8,517,893 B2
5
fel performed at 224 may be performed while mantining
the engine combustion mode and select rasmission gear.
Asa fist example, the air and fuel devered to the engine