Chustm Engine Maintenance Manual £4.08.04 Chapter 05-00-00 Time Limits and Maintenance Check 05-00-01 General Work on the engine must be conducted by a certificated mechanic or otherwise authorized persons under consideration of the applicable national requirements. For warranty reason all of the tasks described in this manual must be performed by trained personnel only. All applicable national and international regulation must be observed. In the present Maintenance Manual the correct maintenance of the aircraft engine AE 300 is documented. With the publication of the Maintenance Manual, Austro Engine GmbH ensures the correctness of the instruction, In case of changes Austro Engine GmbH will inform with Service Bulletins, Service Letters or manual amendments, if it is necessary. If there are any problems with the maintenance and repair or any further questions about the engine, Austro Engine GmbH can be contacted The aircraft engine has to be maintained and repaired in accordance with the instructions given in this manual unless otherwise approved under consideration of the applicable national requirements. It is necessary to read this instructions attentive and carefully. To grant a proper engine work and to obtain the maximum service life all work steps have to be done as shown. For any further information Austro Engine GmbH can be contacted. The following symbols and warning signs are used in this manual to point out important instruction. They must be observed strictly to prevent personal injury and material damage, to insure operational safety of the aircraft and to avoid any damage to the aircraft as a result of incorrect handling. A Disregarding these safety rules can cause personal injury or even death. Disregarding these special instruction and safety measures can damage the engine or other components, The maintenance intervals must be strictly observed. When the service is not executed in accordance to this manual Austro Engine GmbH will reject any warranty claims. GE — Additional note or instruction for better understanding of an instruction, Issue date: 09-Sep-2009 Page: 05-1 Revision no: 3Chusim Engine Maintenance Manual £4.08.04 05-10-00 Time Limits of engine model E4 The time limits below must be followed to obtain the max. service life of the E4 engine. + Replace the High Pressure pump — refer to Chapter 73-00-40 + Replace the Gearbox = refer to Chapter 85-10-10 Overhaul/Replace the Engine - remove and reinstall engine in accordance with the applicable Aircraft Maintenance Manual | + Replace the EEC ater te THO as Stated n chapter 05-1003 + Replace the V-Ribbed Balt refer to Chapter 85-40-10 Recommended fuel filter replacement latest every 100 haurs — refer to applicable Aircraft Maintenance Manual. 05-10-01 —_Time Limits of engine model E4P Every 300 operating hours: ‘+ Replace the cylinder head - refer to Chapter 05-30-05 Every 600 operating hours: ‘+ Replace the High Pressure Pump ~ refer to Chapter 05-20-11 ‘+ Replace the Turbo Charger assembly- refer to Chapter 05-30-03 + Replace the Gearbox refer to Chapter 05-30-01 Every 1000 operating hours: ‘+ Overhaul/Replace the Engine - remove and install the engine in accordance with the applicable Aircraft Maintenance Manual ‘+ Replace the EECU after the TBO as stated in chapter 05-10-03, Every 5 years: © Replace the V-Ribbed Belt - refer to Chapter 85-40-10 Fuel filter recommended replacement latest every 100 hours ~ refer to applicable Aircraft Maintenance Manual. Issue date: 14-Apr-2015 Page: 05-2 Revision no: 25Chusim Engine Maintenance Manual £4.08.04 05-10-02 —_Claimable Exceed of Maintenance Actions Maintenance Actions based on operating hours ‘Operating Hours Intervals Claimable Exceed of the Basic Interval up to and including 100 operating hours + 10% between 101 and 1000 operating hours £5 % more than 1000 operating hours 50 operating hours Maintenance Actions based on time [Time Intervals | Glaimable Exceed of the Basic Interval up to and including 2 months = 5 days between 2 months and 1 year = 15 days more than 1 year = 30 days 05-10-03 Engine Time between Overhaul The maximum time between overhaul of the E4 engine is 1800 hours or 12 years. ‘The maximum time between overhaul of the E4P engine is 1000 hours or 12 years. After this time the engine has to be overhauled by a certified mechanic or otherwise authorized person under consideration of the applicable national requirements. For warranty reasons the ‘overhaul has to be conducted by trained personnel only in accordance with the instructions given in the overhaul manual of Austro Engine GmbH. The Shipment to an authorized overhaul facility must include the following: Engine log book Maintenance records of the engine (i.e. all maintenance check lists, and reports of operation, of maintenance, of findings and of oil analyses) + The engine assembly as per supply volume, Additionally all added-on parts as in the supply volume such as turbo charger, sensors, actuators, glow plug control unit, electric starter, engine wiring hamess, EECU, alternator and the alternator regulator. ‘+ Statement of total period of operation (TSN) and if applicable the period of operation after a conducted general overhaul (TSO) Data about the type of aircraft used Useful remarks and observations concerning the engine Issue date: 14-Apr-2015 Page: 05-3 Revision no: 25ius Engine 54.08.04 05-20-00 ‘Schedule Maintenance Inspections and Checks of engine model E4 ‘The following service intervals are mandatory to obtain the maximum service life of the engine. If the engine has not been in operation for a certain time a service interval based on time become effective. The time intervals are beneath the operating service interval. 05-20-01 ‘Alternator : 05-20-02 Engine Hames and Sensors | © 05-2003, ECU (fault code memory) | # 052004 ECU read out . 05-2005 oll . . 05-20-06 Oil Filter © . * 05-2007 \V-Ribbed Belt . 05-20-08 oll . 05-20-09, Oil Filter * 05-20-10, HPP(High pressure pump) : 05-20-11 ylinder Head Drain . 05-2012 Fuel System . 052013, Fuel Fier * 05-20-14 ‘Waste Gate Controller . 05-2045 Exhaust System . 05-2016 ‘Coolant . 95-2017, Cooling System . 05-20-18 Zonal Inspection . 05-20-20, Injector Cover : 05-2021, “Timing chain : @l + | ® | 052022 © Only applicable if Gearbox E4A-70-000-000 Rev.70 or higher installed (refer to Engine Log) © on demand Issue date: 14-Apr-2015 Page: 05-4 Revision no: 25,