1 17

10 1 12 [Link]
[Link]"MAINS DESCRIPTION
ON" INDICATING LAMP LP1-RED
#DOOR KNOB LP2-RED
2-
"[Link]" INDICATING LAMP
Ami
[Link] ([Link] CURRENT) -
Vm1
[Link] ([Link] VOLTAGE)
RV1-R
[Link] (PRECIPITATOR CURRENT) -Am2.
AMMETER CALUBRATION CARD
D.C
6 [Link] (PRECIPTATOR VOLTAGE) Vm2
7-LABLE FOR ELECTRONIC CONTROLLER
CONTROLLER DISPLAY UNIT CM2
89-"FAULT INDICATION LAMP CUM BUZZER LP3/8ZR-AMBER
10-TERMINAL BLOCK FOR
[Link]- TB3
IN HIRECT SCOPE)
11-ELECTRICAL KEY INTERLOCK (NOT
13-INPUT M C C B -
CB1
BUTTON PBT
14-EMERGENCY STOP PUSH
15-EARTHING BUS 25 X 6 CU

poOR LOCK 16-EARTHING STUD M12 X 100 LG.

TB1
19000 7X2 A36 [Link] BLOCK
2000+10 [Link]/OUTPUT TERMINAL BOARD
o oV e f 19-GLAND PLATE (UNDRILLED)
20-RATING LABLE
21-HIRECT MONOGRAM

22-DANGER LABEL
23-FAN+FILTERS

24-FILTERS
Pon Chane k o n u

TU srOnt

300 n o m

19
b
the bceeK CideepsCONT
D F e n e o
CONTROL PANEL FOR
ePRECIPITATOR POWER SUPPLY
550 500 SERIAL NO: "
TYPE CC 437650
600+5
50010 SIDE-VIEW INPUT VOLTAGE 415V 1031AC
ELEVATION
O20X4HOLES INPUT CURRENT 128.12 AMPS
FOR FOUNDATION

AN M pPneveeoul noee
PHASE-SINGLE FREQUENCY 50] Hz
WEIGHT OF PANEL300 KGS
MANUFACTURE IN INDIA BY
HIND RECTIFIERS [Link]-422007
DETAILS OF REF.N0-20

600
SB0- 01/os/o2
Q1SKO 4
CUSTOMER: INDIAN METALS & FERRO ALLOYS LIMITED
PLAN
R. NO. DATE BRIEF RECORD OF REVISION INTALS
HIND |UY
NOTE:-1-POWER AND cONTROL SCHEMATIC 3C-9058 SH.1-2. RECTIFIERS LTDirect
2-DEGREE OF PROTECTION IP 42. MUMBAI-400 078 U
3-PAINT SHADE RAL 7032 SIEMENS GREY POWDER COATED SCALE DATENAME GENERAL ARRANGEMENT OF
Dimns. n mm INCHES DR03.02.22 ASA ELECTRONIC CONTROLLER
4-PANEL SHEET THICKNESS 2mm CRCA, GLAND PLATE 3mm (UNDRILLED).
5-CABLE ENTRY FROM BOTTOM.
CH O3.02.22 AGG
AP 03.02.22 NCB L
CC437650
70kV PEAK 650mA
DRG
NO.
3B-2129
6-INTERNAL ARRANCMENT OF THE COMPONENTS MAY VARY. TOLERANCE ORDER REF. 2102010XXX
 19 20

CB1
LCTRONT ONTROLLERIE CL
(1) 5)

R2 SCR1

4) 2)

sCR2
L RZ
FS
(15) TR3-A2
182
415

A6
ISTED PNR CM6 E -o
p2ps
K2 62 G1 K1 HR-315
230V 02
24v
ago10o1L(2014
203FIRING
CM
MODULE

LS (122 K 2-
CM1 CM1-CONS/1 (235o3
a1-coNBAV 245)
ISTED PAIR 1-cONS/4
R cON6/ (257%
Ri-a8 (234%
218O7
K174 CM1-CONS/4
CM1-CONS/ 2008
HT INTERLOck
CM1-CON3/7
(221o1o
CM1

N1-cON4/5- +3
T-CON4/4-
CN1-CON4/s
7-2
K2-2 2-
(2)28-2 3 4 13-14 13-14

L16 17
dHIP>or
19027 O28020 O21 O22 O23
O18 O O24 O25 041 045 046
42 O47 O48
49 s0 o51952 s3 054 Óss
REMOTE
FROM
ON/0FF REMOTE
HI ON
PANEL
OFF
REMOTE
TRIP
READY TO START REMOTE RPR 1 R RPR PR4 RE
TODCS ALARM N ON ON ON INDICATION TO Dcs
SFU1 MAINS ON/Oss cONTROLLR
PAR TSTD PAR
c
RPR4 RPR3 RPR2 RPRI
LAST FERRULE NO FOR ACE N NEXT GEN CONTROLLER FROM 201-289. F78 F/B F/B F/8
1 JAJN CTOR
K2 ON/OFF CONTACTOR NOTE: 1)-SHIELD SHALL BE EARTHED AT RECEMNG END ONLY. OTETARE CONTACT RoCUSTOER
(MON. 250voo/ 1A hductve kood o
be provided)
TRIP CONTACTOR 2)-ALL CONTROL WIRING TO BE DONE WITH [Link] Sq. Cu. wIRE.
AR CONTACTOR LAY -F2DEACK WIRING TO 6E DONE WITH 1mm Sq. TWSTED SHIELDED Cu. wIRE.
RL2 PROCESS _FAULT RELAY
REMOTE ON/OFF RELAY iNG FULSE AND CAN COMMUNICATKON WIRING TO BE DONE WITH 1mm Sq. TWISTED Cu. wiRE. BRIEF RECORD OF RVSION CUSTOMERNINS
INDLAN METALSa FERRO ALLOYS UMITED
6)-AL FARTH WIDECu *mm sq. FLEXIBLE Cu, YELLOw/GREEN
FROM EARTH BUSBAR.
WIRE. HIND I
EILY
-CT WIRING TO RFnONE
-RS485 COMMUNICATION CARIE " E.
TWISTED SHIELDED. ALE DATE NAME
RECTIFIERS LTD
MUMBAI-400 078 ERR
FRo
WIRING SHAL RE POWER AND CONTROL
9)-CAN cOMMUNICATION
CARD TO RTU. Dimna ln mm u ORL [Link].22ASA
10)-TWISTED AND SHIELDED
ALL
WIRE TO BE DONEAT T
e
ROM MAIN TOP
DEA
WIRE COLOR CODE SHOULD BE MAJNTAIN AS PER DRAWING,
OF CONTROL WIRE CABLE BUNCH
OLRNCE
** C A SCHEMATIC DIAGRAM
|ORDER REF. SO:2102010x00x
DRG3c-9068 1/ACK
 11 12 13 14 15 OVN

TR1-04
TR1-5 N SMPS
5V
92

-12vM
OTN
-8V

AARe

2||||7
+5V +12V -12V OV ov
cON cONS
cON7
P.S FORD
+12V FOR POWER SUPPLY CON A

COMMUNICATION CON 6 RAPPER FEEDBACK DAISY

ACE IV NextGen. DIGITALINPUTS CONNECTION
FOR 485 COMUNCATION
CM1 HR-257
ANALOG OUTPUTS SECONDARY F/B
DIGITAL OUTPUTS
PRIMARY FEEDBACK CAN 4-20mA CARD ISOLATION CARD
FIRING PULSE
CON1 CONZ CON12 HT ON
CONB
Trip Alarm SP
CONBA
REMOTE ON RPR4 RPR3 RPR2
CM4 HR- CM5 HR-263
CON3
I5V AC La L PYV P
CON4
GND1ZNOY
V3 +SV R
s EEEEEEBEd
TWISTE
PASTED TWISTED FAK SHIELDED L
PAIR
sHIELDARI
WSED AR

(Mat. 230Voc/ 1A inductive lood to be provided.)

DISPLAY UNIT
PRARY FEDBACK
CM2 HR-271 4-20mA o7P SECONDARY FEEDBACK
FIFING MODULE RS 485

1)-SHIELD SHALL BE EARTHED AT RECEMNG END

ONLY.
NOTE: CUSTOMER: INDIAN METALS& FERRO ALLOYS UMITED
1.0mm Sq. Cu. WIRE.
2)-ALL CONTROL WIRING TO BE DONE WITH INMAS
3)-FEEDBACK MRING TO EE DONE
WITH 1 mm Sq. TWISTED SHIELDED Cu.
IRE.
RNO ATE BRE AECRS C AVIS HIND
WIRING TO BE DONE WITH 1mm Sq. TWISTED Cu, WIRE
4)-FIRING PULSE AND CAN COMMUNICATON
4mm Sq. FLEXIBLE Cu, YELLOW/GREEN
5)-ALL EARTH WIRING TO BE DONE WIH DIRECTLY FROM EARTH BUSBAR.
WIRE.
RECTIFIERS
MUMBAI-400 078
J
6)-ALL EARTH WRE SHOULD BE
CONNECT
7)-CT WIRING TO BE DONE WTH 2.5mm Sq. WIRE SCALE POWER AND CONTROL -
8)-RS485 COMMUNICATION CABLE
DONE WITH O.5mm Sq. WIRE TWISTED SHIELDED. Dlnne In mm/ NGES DRN OS.O3.22 ASA DIAGRAM NO. 3C-9058 2/2|
cOMMUNICATION WIRING SHALL BE ROOTED
SEPERATELY FROM MAIN CARD TO RTU. SCHEMATIC
9-CAN LAST AND SHALL BE AT TOP OF CONTROL
WIRE CABLE BUNCH.
TO BE DONE A S0:2102010XXX
10)-TWISTED AND SHIELDED WIRE TOLERANCE | ORDER REF. :

PER DRAWING
11)-ALL WRE COLOR CODE SHOULD BE MAINTAJN AS
 MATERIAL LIST / ISSUE SLIPP EF-02-014 INDIAN METALS &FERRo ALLOYS
| HIND RECTFIERS LTD. ICUSTOMER:
LIMITED.
DESIGN PREPARED:-ASA DATE:-03.02.22 MUMBAI- 400078.
DEPT. CHKD:- AGG [Link].:-NCB EQUIPMENT DIVISION RATE AMOUNT
STORES REQUISITiON BY DRG REF. PLAN QUANTITY STOCK RESN P.O IND-NO. DATE
DATE 3C-9058 STORES PER REQ ISsUE
STORE-CODE CKT-CODE ITEM - DESCRIPTION MAKE SET O/S Rs P. Rs. P. REMARK

LIST OF MAJOR ITEMS

CB1 Moulded Case Circuit Breaker 160A, 3 pole type SiemensS
3VA1116-5EE32-0AA0 complete with external door
operated rotary handle type 3VA9157-0FK51
K1 Contactor 140 A, 2 pole with 230 V AC coil. Type - do -

3TS5122-OAP02-8K
LP3/BZRFlasher cum Buzzer 230 V AC, 22.5 mm dia Laptron
SCR1-6 Power block type SKKT330 along with Gate-Cathode plug-| Semikron/Hire
in module. ctURuttonshaw

SMPS SMPS type 2805A(R) for +/-12V/1A and +5V/3A, Ellite

isolated 15V/0.5A and isolated -8V/ 1A
CM1 ACBANextGen_V2 Controller Hirect
ME

CUTTACK
754071 OA CM2

CM3
ACEIV NextGen Display and ACEIV NextGen keypad

Firing Module
-do-

-do
CM4 Dual Channel 4-20mA Card -do
JOWA CM5 Dual channel Isolation card -do
CM6 CT PT card -do
TR1-3 Aux. Transformer as per TDA-6189/2 -do 3

OVP1 Over Voltage Protector as per PCB HR-303/1 Hirect

Rishabh/ AE| 1
CTI ACCT ratio 150: 1 A, 10 VA, Ace. cl. 1 %, BPL With
STORES-REFERENCE DATE ISSUED BY POSTED BY CR-1990
S.O NO. 2102010XXX ITEM NO0.
Page 1 of 2
SETTYPE: CC 43/650 (Control Cubicle)
 MATERIAL LIST/ ISSUE SLIPP EF-02-0144 INDIAN METALS
&FERRO ALLOYS
HIND RECTIFIERS LTD. ICUSTOMER:
LIMITED.
DESIGN PREPARED:-ASA DATE:-03.02.22 MUMBAI - 400078.

DEPT. CHKD:- AGG [Link].:-NCB EQUIPMENT DIVISION RATE AMOUNT|

STORES RBQUISITION BY DRG- REF. PLAN QUANTITY STOCK RESN| P.O IND-NO. | DATE
DATE 3C-9058 STORES PER REQ ISSUE

STORE-CODE CKT-CODE ITEM - DESCRIPTION MAKE SET O/S Rs P. Rs. P. REMARK

Mounting Clamps. Type no. Hirect

VM1
AC Voltmeter 96 sq mm, 0-500 V AC AE/
RISHABH
AM1 AC Ammeter 96 sq mm, 0- 1 A FSD. Suitable for CT ratio -do-
of 150 1 A. Red mark at 128.12 A
VM2 DC Voltmeter 96 sq mm, 0-457 micro amps FSD Dial -do
calibrated for 0- 80 kV DC.
AM2
DC Ammeter 96 sq mm, 1.23 V FSD. Dial calibrated
as 0-
800 mA DC mean. Heavily damped. Special damping to be
-do-

provided by using heavy springs. Red mark at 650 mA DC

mean.
METALS

LP1,2 Pilot Lamp, Red, type 3PLBR4L, 230 V AC LED TEKNIC

CUT ACK %
754071
PB1

TB1

TB2
Push Button, Red type 2AML4
Aux. Terminal block type CTS2.5
Aux. Terminal block type CT$2.5
- do-
Connect-
- do -
55

TB3 Terminal block 15 A, 2 way type HT2

IE/Rapid
TB4 ESSEN Terminal Strip 12 Way (TPF-6)
Aluminum encased wire wound resistor 1.54 ohm, 1%, 100| Ratronics / To be supplied
W with screw type terminals. Sure loose for mA
fb in TR Unit.

[Link]. 2102010XXX ITEM NO. STORES- REFERENCE DATE ISSUED BY POSTED BY CR-1990
SETTYPE: CC 43/650 (Control Cubicle) Page 2 of 2