519722, 458 PM Goals -FY22 GOALS - FY22 COMMISSIONING OF NEW OUTER TRACK GRINDERS FOR 6301 KRA Public Flag Commissioning of new outer track grinders for 6301 a KPI Period Compliance to target Date Fy22 1 Type jarget Performance Goal - sep21 CBRSM,Projects Status Action Plan & Resources Required Finalized 1. Adhering to Time Plan. Subsection 2. Working in collaboration maintenance, Projects 3. Ensuring all the peripheral support planning and ensuring availability to ensure smooth completion of project. Aligned To Completion Status On Track Percent Complete 75% COMMENTS Achievements & Constraints Delay in the project as there as Conversion of NOVA is not required for TRB generation after improvement size holding in CUV1 machine for TRB track. ENSURE SAFE WORKING PLACE IN PRODUCTION (GRINDING OPERATION) KRA Public Flag Ensure safe working place in Production (Grinding Operation) a KPI Period No. of LTIs Fy22 hitps:tatastetindia sumtoal hosUscipstightyearisapldl?matxgoalist&ssdatalypce=5008&sdalaacton=printaliéprinipreview=1&popup=1&sdalareci... 1/9510/22, 458 PM Goals -F¥22 No of FACS Type Performance Goal - No. of safety visits / month (Self) CBRSMProjects No. of JCCs / month (Self) Status Compliance to safety visits (by subordinates) Finalized (Open observations in Production Subsection Core Business Results Target Zero LT Zero FAC 3 Nos / Month 1Nos/ Month 100% compliance to plan Zero escalation of Observation Action Plan & Resources Required 1. Adherence to tool box meeting plan in Production area. 2. Communication of Green / Orange and Red strips to team members. 3, Taking proper CAPA on incidents happened and ensuring effective closer learning on the same. 4, Following safety observation schedule and monitoring of safety observation of subordinate. 5, Review and updating SOPs through JCC. 6, Review of safety observation performance of production supervisors every 15 Days. Aligned To Completion status On Track Percent Complete 100% y COMMENTS Achievements & Constraints 11LT1 &3 FAC in Plant 1 We have taken initiative to ensure elimination of Leakages and drive for dry shop floor. Safety observation and JCC done as per the schedule, Special drive taken to identify and eliminate STP & Hand are not tool initiatives. ‘Tool Box meetings are done as per plan in all the departments. hitps:tatastetindia sumtotal hostscipstightyearisapldl?matxgoalist&sdatalypce=5008&sdalaacton=printaligprinipreview=1&popup=t&sdalareci... 2/9519722, 458 PM Goals -FY22 IMPLEMENTATION OF DAILY MANAGEMENT PRACTICE IN PRODUCTION AREA KRA Public Flag Implementation of Daily management practice in Production area H KPI Period Compliance to Plan Fv22 Type Tar rarget Performance Goal - 100% CBRSMProjects Status Action Plan & Resources Required Finalized 1. Document preparation for DM implementation 2. Employee communication Subsection 3. Monitoring and tracking of activities Sustain Measure Aligned To Completion Status On Track Percent Complete 50% yy COMMENTS Achievements & Constraints Major DM work started in plant from Jan’22 onwards. All the supervisors are made responsible for quality in there shift 2 Hrly sheet, Adjustment schedule follow up started in plant. 5S activity has taken a major focus with dry shop floor and nothing on shop is major area of improvement identified IMPROVING GAUGE R&R OF AUTO BORE GAUGES IN M1, 2 & 3 KRA Public Flag Improving gauge R&R of Auto bore gauges in M1, 2 &3 a KPI Period Compliance to target Date Fy22 Type Target hitpsstatastetindia sumtoal hostscripstightyearisapldi?matxgoalist&sdatalypce=500S&sdalaacton=printaligprinipreview=1&popup=t&sdalareci... 3/9519722, 458 PM Goals -FY22 Feb'22 Action Plan & Resources Required 1 Reconditioning of bore gauges 2 Tooling management of bore gauges Aligned To vy COMMENTS Achievements & Constraints Work Started on tooling improvement M1 plug purchased for both the plants, Performance Goal - CBRSMProjects Status Finalized Subsection Projects Completion status On Track Percent Complete 75% Tooling loaded in tool room for manufacturing, planning done to rectify bore gauge liner cylinders. PRODUCTIVITY IMPROVEMENT IN SBB BY REDUCING TOOL CHANGE TIME IN PLANT 1 ONLY KRA, Productivity improvement in SBB by reducing tool change time in Plant 1 only KPI Nos. of Rings/ Day / Module (S88) Target 750 Rings / Module Action Plan & Resources Required 1. Modification of dresser carat from 0.25 to 0.5 for inner track grinders, outer track grinder and bore grinders of SBB. 2. Wheel development of inner track with Tyrolyte grinding wheel for SBB (7 mm & 8mm wheel thickness) Public Flag oH Period Fy22 Type Performance Goal - CBR,SM,Projects Status Finalized Subsection Sustain Measure hitps:tatastetindia sumtoal hosUscipstightyearisapldl?matxgoalist&sdatalypce=5008&sdalaacton=printaliéprinipreview=1&popup=t&sdalareci... 4/9519722, 458 PM Goals -FY22 Aligned To Completion status Behind Percent Complete 50% y COMMENTS Achievements & Constraints ‘Trial completed and 0.5 carat diamond is approved for ore machine and has given very good results. Wheel Project droop as there where issues related supply chain. PROVIDING AUTO LOADING OF THIN SERIES SYMBOL IN OD GRINDING, KRA Public Flag, Providing auto loading of thin series symbol in OD grinding, 5 KPI Period Compliance to target Date Fv22 Type Target ms Performance Goal - Jan'22 CBRSM/Projects Status Action Plan & Resources Required Finalized 1. Adhering to Time Plan, Subsection 2. Working in collaboration with external party to find the best possible Projects solutions. 3. Ensuring all the peripheral support planning and ensuring availability to ensure smooth completion of project. 4, Getting budgets approved for implementation of projects. Area of implementation: 1. Auto loading of inner symbol in gardener tool, 6201, 6200, 6001, 6301, 6903, £15 etc 2. Auto loading of Medium and large TRB for both inner & outer in Face/OD grinding plant Aligned To Completion Status hitps:tatastetindia sumtotal hosUscipstightyearisapldl?matxgoalist&sdatalypce=5008&sdalaacton=printaligpriniproview=1&popup=1&sdalareci..._ 5/9519722, 458 PM Goals -FY22 Behind Percent Complete 25% y COMMENTS Achievements & Constraints Discussion with Vendor started for development of solution for auto loading, one proto type loading solution manufactured based on discussion with supplier. Trial will be taken in Feb'22. QUALITY MANAGEMENT SYSTEM MANAGEMENT - RECERTIFICATION KRA Public Flag, Quality Management System management - Recertification o KPI Period Certification compliance by target due date Fy22 Internal audit execution Type Closer of findings in internal & external audits Performance Goal - CBRSMProjects Target Status 100% Finalized 2/annum Subsection 100% Sustain Measure Action Plan & Resources Required 1. Preparation for Revalidation external audit for IATF and ISO. 2. Preparation of Internal audit schedule and compliance to plan on same. 3, Follow up with Auditor and Auditee for closer of internal and external observations. Aligned To Completion status Completed Percent Complete 100% hitps:tatastetindia sumtoal hostscipstightyearisapldl?matxgoalist&sdatalypce=S008&sdalaacton=printaligprinipreview=1&popup=t&sdalareci... 6/9519722, 458 PM Goals -FY22 COMMENTS Achievements & Constraints Internal Audit completed as per schedule, Internal audit system moved to OYSAS for better control and visibility 'SO 45001 & ISO 14001 audit completed with out any NC Recertification of IATF done on time, 2 NCs closed properly, Haridwar warehouse included in IATF certificate TO ACHIEVE THE MONTHLY IH VOLUME AND PRODUCTION RATES KRA Public Flag, To achieve the monthly IH volume and Production rates, o KPI Period % Compliance to Module Plan Fy22 Achieving ABP Target Type Performance Goal - Target CBRSMProjects 100% Compliance Status 30.82 Million Finalized Action Plan & Resources Required Subsection 1. Through structured monitoring of daily and weekly compliance against module plan Core Business Results 2. Development of employee through on the job training, 3, Setting of machine parameter to achieve required rate, 4, Ensuring process parameter compliance through DM & Audits. Resource required: 1 Manpower as per the design. Aligned To Completion Status On Track Percent Complete 100% COMMENTS hitps:tatastetindia sumtotal hostscipstightyearisapldl?matxgoalist&sdatalypce=500S&sdalaacton=printaligprinipreview=1&popup=t&sdalareci... 7/95922, 458M Goals -F¥22 Achievements & Constraints Compliances to Module is 94% reason for deviation was man power availability and Unplanned setting changes due to non availability of RM or child parts. ‘Achieved production volume of 19.02 Mins till Q3 against target of 23.45 Mn in ABP. We will achieve in-house production of 25.5 Mn this year (recalibrated plan as per market demand with 6 days running of plant). Compliance to commitment ensured at 92% with In-house compliance of 94% (Non availability of RM & child party was major disruption in smooth production). TO MAINTAIN THE COST OF PRODUCTION/ BEARING WITH IN FY21 LIMIT KRA Public Flag, To maintain the cost of production/ bearing with in FY21 Limit BH KPI Period Cost of Consumable / Bearings Fv22 Type Target Performance Goal - 0.6 Rs/Bearings CBRSM,Projects Status Action Plan & Resources Required Finalized 1 Monitoring the consumable cost 2. Maximizing the use of Consumable to full life. Subsection Core Business Results Aligned To Completion status On Track Percent Complete 100% y COMMENTS Achievements & Constraints Able to maintain cost at same level to last FY. at present in grinding consumable cost is running at 0.7 Rs/ Brg in grinding, TO REDUCE NOISE AND BORE REJECTION hitps:tatastetindia sumtotal hosUscipstightyearisapldl?matxgoalist&ssdatalypce=5008&sdalaacton=printaligprinipreview=1&popup=t&sdalareci..._ 8/9519722, 458 PM Goals -FY22 KRA Public Flag, To reduce Noise and Bore rejection o KPI Period IH Bore Scrap level (PPM) Fy22 IH Noisy rejection level (PPM) Type Performance Goal - Target CBR,SM,Projects 3000 PPM status 5000 PPM Finalized Action Plan & Resources Required Subsection Through structured analysis. Sustain Measure Development of effective CM based on the analysis shared by BTG team Ensuring process parameters Regular process audit (Specially process parameters). Aligned To Completion Status Behind Percent Complete 75% COMMENTS Achievements & Constraints Bore Scap PPM is 3500 PPM (High due to issue in M1A, M2, M4 & MS). Noisy rejection at 9500 PPM (Not able to solve dent issue). DM activity restarted in the plant, We need to improve washing of components and bearings. hitps:tatastetindia sumtoal hostscipstightyearisapldl?matxgoalist&ssdatalypce=S008&sdalaacton=printaligprinipreview=1&popup=t&sdalareci... 919